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UK Offshore Wind - Moving Up A Gear
UK Offshore Wind - Moving Up A Gear
Author:
Funding Partners:
BERR leads work to create the conditions
for business success through competitive
and flexible markets that create value for
businesses, consumers and employees.
A report prepared
for BWEA
by BVG Associates
Winter 2007
UK Of f shore W ind:
Moving up a gear
An updated assessment of UK offshore
wind deliverability to 2015 and beyond
1 INTRODUCTION
This report
With the publication of the Energy White
Paper in May 2007, the time appeared ripe
to repeat the At a Crossroads process, to
test whether the decision to band the
Renewables Obligation, with offshore wind
receiving 1.5ROC/MWh, provided the policy
impetus required to maximise offshore
delivery. It also appeared appropriate to
return to the supply chain in order to
www.bwea.com
5
GRAPH 1
75
50
25
0
ROUND 1
APRIL 2006
ROUND 1
THIS REPORT
ROUND 2
APRIL 2006
ROUND 2
THIS REPORT
ANNUAL
CAPACITYOF
(MW)
FRACTION
PROJECTS (%)
100
KEY:
OPERATING (STEP 5)
GRAPH 2
BY END
1995
2000
2005
2007
GW OPERATING GLOBALLY
0.01
0.04
0.7
1.1 (EST)
KEY:
UK
NETHERLANDS
DENMARK
GERMANY
SWEDEN
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7
3 WIND INDUSTRY
COMMENTS ON THE ENERGY
WHITE PAPER AND
ASSOCIATED ACTIVITIES
It is essentially becoming a
competition of national
subsidies for limited supply
Government had to make
offshore wind work to
meet targets
UTILITY DEVELOPER
It was also noted that (say) a 15% renewable generation target and 15% ROCs
target are inconsistent when working with
multiple ROCs. Clarity on the implications
of the separation of ROCs and MWh
is requested.
On planning
A common thread running through developer responses was that although the
Energy White Paper offers a route forward
regarding economics, a major problem
continues to be timescales and uncertainties relating to planning consent for both
offshore and onshore aspects of projects.
Repeated concerns were raised covering
areas such as the negative impact on
the sector due to the stop-go-effect of
consenting, the perceived inconsistency
between Government policy and the
consenting process and inconsistent/overapplication of the precautionary principle
by statutory consultees. The Planning
White Paper is seen as a small step in the
right direction, but a process requiring
more structure and stakeholder accountability was requested. Concern also was
raised at the perceived low priority given
by Gordon Brown to the Marine Bill.
On the associated consultation
Government openness and willingness to
hold substantive consultation generally was
recognised and welcomed by developers.
Clearly some responsiveness from
Clearly some
Government
In responsiveness
fairness they have
listened
UTILITY
DEVELOPER.
from Government
In fairness
is our
baseline.
OFFSHORE DEVELOPER
FARM ENERGY
OFFSHORE DEVELOPER
In general, developers agreed with the
analysis conducted, with the following caveats:
CAPEX estimates now are too low. Recent
CAPEX increases partly are in response to
the increased ROC multiple. In a sellers
market for wind turbines, this, however,
could have been anticipated. The CAPEX
for Rhyl Flats was recently announced at
over 2m/MW, for example.
The analysis seems a bit simplistic, not
reflecting realities of EU offshore and
global onshore competition.
No cost reduction due to learning is shown
post 2015. It is anticipated that significant
progress will be made as installation of
projects post Round 2 commence.
On grid and offshore transmission
arrangements
Overall, there was little response regarding
grid issues. This reflects the focus of the
interviewees rather than the relevance of
the subject.
A number of developers flagged the lack of
suitable onshore grid connection points as
a significant potential bottleneck requiring
high-level intervention.
Locational pricing is seen as having an
unfair impact by some, skewing the market
unhelpfully towards sites with lower
wind speeds.
Many developers have provided full
responses to the Ofgem/BERR joint policy
statement published in July. Overall, these
responses include concerns regarding the
complexity of the arrangements, with likely
knock-on consequences in terms of project
delays and costs. A key concern relates to
the time required for a possible annual
competitive tender process for transmission
system suppliers that will only start after a
developer submits a connection application.
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9
INSTALLATION FORECAST
The aggregate forecast in Graph 3 is based
on developer input received between June
and August 2007. It does not include the
possible effect of supply chain limitations
other than that built into individual project
plans by each developer. These limitations
are discussed in Section 5 and the implications presented in Section 6.
GRAPH 3
BY END
2000
2005
2010
2015
GW OPERATING IN UK
0.0
0.02
1.8
6.6
KEY:
CUMULATIVE CAPACITY
GRAPH 4
FRACTION OF PROJECTS
40%
20%
0%
-3
-2.5
-2
-1.5
-1
-0.5
YEARS
0.5
1.5
2.5
pan-European targets
UTILITY DEVELOPER
GRAPH 5
Our
is toisobtain
significant
Ourstrategy
strategy
to obtain
sign-value
from
our renewables
business
in delivering
ificant
value from
our renewables
UK and pan-European targets. UTILITY
business in delivering UK and
DEVELOPER.
KEY:
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11
Wind turbines
Battle for turbines so few players.
NORSK HYDRO.
NORSK HYDRO
Offshore
wind customers are intensifying
their efforts to secure supplies for their
projects well in advance of actual impleOffshoreKnowing
wind customers
mentation.
the projectsare
and the
customers
thoughts
intentions
at an
intensifying
theirand
efforts
to secure
early
date
gives
better
possibilities
for
supplies for their projects well in
successful projects. Customers are now
advance of actual implementation.
realising that they have to commit years in
Knowing
projects and
theminute
advance
withthe
no possibilities
of last
customers
thoughts
and
shopping.
SIEMENS
WIND POWER.
GRAPH 6
BY END
2000
2005
2010
2015
GW OPERATING GLOBALLY
(NO SUPPLY CHAIN LIMITS IMPOSED)
0.0
0.7
4.2
17.7
KEY:
GRAPH 7
14%
7%
6%
40%
10%
35%
9%
36%
POOL 2
(pedigree established by end 2011, latest):
REpower and Multibrid.
1%
12%
9%
2007
21%
2015
KEY:
UK
DENMARK
GERMANY
NETHERLANDS
SWEDEN
OTHER
POOL 3
(pedigree established by end 2015, latest):
Three suppliers from a pool of seven including (at least) new players DarwinD, Bard
and Clipper Windpower and existing big
players GE Wind Energy, Gamesa, Enercon
and Nordex.
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13
KEY:
GRAPH 8
GRAPH 9
A main
removing
turbine
A
main driver
driverforfor
removing
turbine
bottlenecks
bottlenecksis islong-term,
long-term,consistent
consistenthigh
availability
of offshore
wind farms.
People
high availability
of offshore
wind farms.
on all sides are spooked by experiences of
People on all sides are spooked by
unreliability. DONG ENERGY.
experiences of unreliability.
Thereis is
a short
term
shortfall
There
a short
term
shortfall
now, and
next
year
demand
will
outstrip
now,
and(2008)
next year
(2008)
demand
supply.
VESSEL OWNER
will outstrip
supply VESSEL OWNER
Installation vessels absolutely are the
Installation
vessels
absolutely
supply
chain limit
before turbines.
VESTAS
DONG ENERGY
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15
medium term is not a hard limit to deliverability of offshore wind capacity in the
same way as the current wind turbine
supply situation, where the market
conditions, supply chain situation and lead
times for the development of new products
are such that increased supply could be
stimulated only with very significant intervention. Vessel shortage is a soft limit
one that can be avoided on a project-byproject basis by planning ahead and use of
non-optimum vessels, albeit with some
financial pain. A subset of oil and gas
vessels and methodologies are capable of
filling short term needs for wind farm
installation capacity, but oil and gas work is
expected to continue in parallel to wind, so
direct use of oil and gas resources cannot
be a long term solution.
Put another way, within the lead times of
turbine supply, money can buy the one-off
activity of wind farm installation because
vessels exist in the global marketplace
which could be made available to do the
job. This is in contrast to turbines where
more money will not necessarily enable
supply of turbines suitable for a minimum
of 20 years of offshore operation.
Thus, though vessels are expected to
continue to be a critical supply chain
element, they are unlikely to become the
most critical as long as developers, vessel
owners and financiers are able to find an
equitable balance of risk and reward in
making new investments. It is advised,
however, that due to the complexity in
matching vessel capabilities with turbine
and site requirements and the fact that no
player has a complete overview, developers
engage in very early dialogue with
potential providers of installation solutions
in order to maximise the cost-effective use
of installation resource.
Offshore Substations
In the next five years it is anticipated that
offshore wind will require only a few percent
of the output from transformer manufacturers. There is significant amount of
infrastructure investment being made by
utilities globally, which is putting pressure
on delivery lead times. The lead time for
transformers, a key long-lead element of
offshore substations, has increased from
around 12 months up to around 30 months
over the last year. Developers are advised to
factor in significantly increased lead times
for transformers and also to consider spares
holdings carefully.
Transformer suppliers have plans to expand
their capacity to meet anticipated future
demand from a number of sectors, with a
lead time of the order of three years from
investment decision to first supply.
A forecast of UK offshore substation
requirements based on aggregated
estimates for each project is provided in
Appendix C.
Cable laying companies are also critical. They have gone belly up during
the construction of just about every project... Hence valuable experience
is lost as new companies are involved in each project. Consequently we
see delays and rising cost. To assure staying power of these companies
is crucial WIND TURBINE SUPPLIER
GRAPH 10
BY END
2000
2005
2010
2015
GW OPERATING GLOBALLY
0.0
0.7
3.8
17.2
KEY:
UK ROUND 1 PROJECTS
UK OFFSHORE ROUND 2
AND OTHER KNOWN PROJECTS
UK OFFSHORE FUTURE ROUNDS
(INDICATIVE)
EU NON-UK OFFSHORE PROJECTS,
PLANNED AND FORECAST
Cables we know we
have to wait and that
costs have risen, but
they are not really
a bottleneck.
DONG ENERGY
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17
Cables
One further supply chain concern raised by
some developers is subsea cables. Two specific
products make up the sector medium
voltage (MV), intra-turbine array cables
(typically around 33kV) and high voltage
(HV), offshore substation to shore cables,
where relevant (typically 132kV+).
There is a consistent message coming from
cable suppliers that the bottleneck is not
strictly factory capacity but lead times. The
lead times in HV cables has increased over the
last year from about 12 months to 18-24
months due to the large demand from other
sectors such as utility infrastructure, oil and gas.
Feedback from suppliers is that developers
now are factoring in more realistic timescales for subsea cable delivery. A number of
suppliers see the future potential capacity
requirements of offshore wind as well as
other sectors and have firm plans to increase their capacity through investment in
facilities. The delay from investment to first
supply from new production lines is of the
order of two years.
The view from the suppliers is that standardisation of cables across the industry would
bring lead time and capacity benefits, as
would the change from AC distribution
systems to HVDC systems, as these dramatically reduce the amount of conductor
material required. Evidence of this is that
the first large order for an HVDC system to
connect offshore wind farms has recently
been placed with ABB.
A forecast of UK cable requirements
derived from the sum of estimates for each
project is provided in Appendix C.
Muchmore
moreactivity
activitythan
than
last
year
moreCurrently
than we expected
and gas
Much
last
year
more
putting inOiltwo
newwork
bays
than
expected
and gas
work
hasable
dedicated
monopiles
up wind.
to 7.5m
haswe
slipped,
whichOil
helps
in us
being
to deliverto
more
for offshore
slipped,
which
helps in us being able to diameter adding 10-20% more throughMONOPILE
SUPPLIER
deliver more for offshore wind.
put. MONOPILE SUPPLIER
CurrentlySUPPLIER
putting in two new bays dedicated to monopiles up to 7.5m
MONOPILE
diameter adding 10-20% more throughput. MONOPILE SUPPLIER
Foundations
Risk of limited supply of foundations
remains of low concern to developers,
though considerable interest remains in
reducing the cost of foundations for larger
turbines, in deeper water, by exploring
alternatives to monopiles. In 2006, the
Beatrice pilot project used a jacket-type
structure in water depths of over 40m.
In 2008, the first phase of the Thornton
Bank project in Belgium will use a concrete
gravity base design in water depths of
around 20m for the first time. Simultaneously, the first phase of the Cote dAlbatre
project in France will use a steel tripod
design, in water depths of around 30m. All
three projects use 5MW turbines. Other
innovative designs including suction buckets
have also been successfully trialled. One
perceived advantage of alternative steel
designs is the decreased requirement for
piling equipment.
For the next 3-4 years, however, monopiles
are likely to dominate supply. Though
currently there are only 2-3 viable suppliers
of mono-piles on the continent, these have
combined capacity available for offshore
wind monopile supply of around 1,200MW
now, and together they have a reasonable
growth or redirection capability that could be
brought on line in less than a year. Together,
for existing players the above capacity is
roughly half their overall throughput.
People
Many developers are growing their teams
in response to the general ramp-up in
activity and the increased responsibility
falling on developers, as multi-contracting
becomes the current industry-standard
approach. With the move to pan-European
utility renewables groups, there is the
possibility for UK to gain centre of
excellence status for offshore wind, but
only with significant investment in bringing
new staff on board.
In establishing significant teams with high
competence, it is important to be able to
provide a relatively smooth flow of work.
One of the success criteria for future rounds
of offshore wind site awards is that such a
flow is established, from developers through
statutory consultees to the supply chain. In
a stop-go market, significant quality and
risk issues can arise from the use of inexperienced or overstretched teams.
The sector is starting to recognise that in
order to work effectively on offshore
projects, significantly strengthened teams
with new skills are required compared to
the onshore wind sector. Many of these
skills overlap with the oil and gas sector.
This overlap increases as projects are
developed further offshore, in more
aggressive environments.
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19
With the move to pan-European utility renewables groups, UK teams can gain centre
of excellence status for offshore wind within
these groups, and hence be the main location
for ongoing offshore wind activities.
The UK has a strong oil and gas sector, with
many possibilities for cross-fertilisation of
expertise to benefit the offshore wind sector.
The UK can develop significant energy export
potential via international grid interconnections.
GRAPH 11
KEY:
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GRAPH 12
BY END
2000
2005
2010
2015
GW OPERATING IN THE UK
0.0
0.2
1.6
6.3
KEY:
UK ROUND 1 PROJECTS
UK OFFSHORE ROUND 2
AND OTHER KNOWN PROJECTS
UK OFFSHORE FUTURE ROUNDS
(INDICATIVE)
NB: IF THE ECONOMICS OF OTHER OFFSHORE WIND MARKETS ARE NOT IMPROVED TO BE IN LINE WITH UK, THEN
UK WILL TAKE UP AVAILABLE SUPPLY FIRST AND HENCE WILL NOT SUFFER FROM GLOBAL SUPPLY LIMITATIONS.
BASED SOLELY ON UK MARKET REQUIREMENTS, IT IS ANTICIPATED THAT THE SUPPLY CHAIN WILL BE ABLE TO
DELIVER FULLY IN ALL ASPECTS UP TO 2015, BUT INVESTMENT TO MEET FUTURE DEMANDS WILL NOT OCCUR.
In the oil & gas sector, independent companies have made major
contributions to the delivery of energy. Skills and knowledge in
small players have been part of big discoveries. Much of the ability
to innovate is located in the small players.
DEVELOPER WITH OIL AND GAS BACKGROUND
GRAPH 13
2%
6%
7%
4%
19%
14%
40%
10%
25%
11%
31%
2007
24%
2015
KEY:
OFFSHORE WIND
HYDRO
ONSHORE WIND
BIOMASS
OTHER
CO-FIRING
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23
8 CONCLUSIONS
The overall UK annual installation rate with
supply chain limitations imposed, coupled
with indication of future round activity is
presented in Graph 12.
In recent years, there has been much
enabling work by Government, Ofgem,
Crown Estate, other stakeholders and the
offshore wind sector itself regarding
planning, offshore transmission, reform of
the RO, development of processes for future
site awards and associated environmental
and stakeholder assessments. Through
installation of roughly one offshore project
per year in UK waters, much has been
learnt about the technical and logistical
challenges of working offshore.
As the Renewables Obligation really starts to
impact on the energy mix in the UK, and with
negotiation of EU 2020 renewable energy
targets expected to be complete in 2008,
offshore wind is now well positioned to play
a dominant role in using the UKs huge
natural wind resource to deliver a significant
amount of low-carbon, fuel-free energy.
With the economic environment for offshore
wind now sufficient to enable good
projects to be developed commercially,
there is the opportunity for significant
investment at many levels within the
offshore wind sector within a long-term
policy framework. With encouragement,
much of this activity can come from UK
businesses, adding significant value to the
UK economy.
To 2015, the UK offshore wind market is
forecast to be twice the size of any other
national offshore wind market. With the
experience and expertise already located in
the UK, not least from the marine and oil
and gas sectors, the UK can secure for itself
the status leader in offshore wind, with
centres of excellence in core skills.
Without this, much of the benefit of the
40bn+ that will be invested in the sector
to 2020 will go elsewhere. Indeed, in a
9 FEEDBACK
Background
BWEA held a one day workshop in 2005 to
review the current status, successes and
failures of the offshore wind sector and
gain consensus on the key focus areas to
improve rates of installation, which were
identified as:
Project economics.
Alternative forms of contracting are
needed to spread the risk more equitably.
More communication within industry required
and earlier involvement desired by the
supply chain.
Grid issues (for some projects/areas).
In advance of the 2006 Energy Review,
BWEA wanted to present to the Government a unified industry view about what
the industry could deliver and what
support was needed from the Government
in order for offshore wind to provide a
significant contribution to the UKs energy
mix and economy. With Renewables East,
it commissioned the independent report
Offshore Wind: At a Crossroads, which
provided evidence to support BWEAs claim
that the offshore wind industry could
indeed deliver significant capacity towards
UK 2015 renewable energy targets as
long as the economic environment was
changed sufficiently for good projects to
be developed.
This report
This report provides an update to Offshore
Wind: At a Crossroads in line with the
purposes and timing discussed in Section 1.
The principal method of collecting the
information was by confidential interview
with all of the major offshore wind
developers, supply chain companies and
national wind energy associations. Factual
input, company and personal views were
received and mirrored back in writing to
interviewees for approval under a number
of different levels of confidentiality, including:
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25
UK Forecasts
Forecasts were generated for the following
two cases. The processes involved were
kept as similar as possible to those of the
previous report in order to facilitate
fair comparison.
CASE 1
Based on input from developers only not
supply chain. This has some level of supply
chain limitation inherently built in, as no
developer expects to receive turbines
immediately upon order, for example.
and
CASE 2
With input also from supply chain. This
introduces additional capacity limitations
in some periods, as the forecast demand
for wind farm components outweighs the
forecast supply capability.
CASE 1
WITHOUT ANY SUPPLY CHAIN
LIMITATIONS IMPOSED
A time plan was established for each
project. Developers provided a positive
realistic optimistic time plan (target plan;
20% chance of meeting) and negative fallback plan (20% chance of failing to meet,
but not including open-ended delays due
to economics).
From these data, a mid time plan was
derived, assuming a 20% chance of the
project being delivered to the positive plan,
20% to the negative plan and 60% half
way between these two.
Phased installation was taken into account
where applicable. The probabilistic approach
gives rise to fractions of projects installed in
a given year and results in a most likely
scenario.
A probability of completion also was
estimated for each project. These were
derived as follows:
First, each developer was asked to
provide these probabilities for each
project, as well as a milestone plan for
the project and summary of key issues.
Second, all the probabilities were moderated based on our view of progress
to date, company intent and site
viability for each project.
Finally, the probabilities were moderated by relative comparison with
other projects.
Overall, for the projects where
developers provided probabilities,
the moderation process decreased
the installation forecast by 3%.
CASE 2
WITH SUPPLY CHAIN LIMITATIONS IMPOSED
For Case 2, an annual limit on total capacity
(MW) was derived for key elements of the
supply chain. An overall global limit for
each year was then set, taking into account
the element of the supply chain with the
lowest forecast available capacity. Annual
installation capacity in each country was then
modelled by delaying projects if sufficient
supply chain capacity was not available,
assuming equitable distribution of limited
supply across the global market. A 30%
mortality rate per year for each MW of
installed capacity delayed was then applied,
with the resulting carry-over demand added
to the subsequent years demand.
EU and global forecasts
Basic project data for all known offshore
projects was collated and distributed to
relevant national wind energy associations
for review and comment. Feedback was
received, and discussion covered not only
specific projects but also the political
frameworks supporting the development of
renewables (and offshore wind in particular).
Based on this discussion and expectations
of total installed capacity provided by
associations, probabilities of completion
were applied to all EU projects before
aggregation of time plans, using a somewhat simpler method than that described
for the above (i.e. no phased build except
for very large projects).
Aggregate UK forecasts were generated, then
combined with EU and global offshore
forecasts in order to form the basis of
interviews with the supply chain. This basis
was presented to developers for comment
before use.
Once input had been received and aggregated, a draft report was issued for peer
review and detailed feedback incorporated
into this final report.
Appendix B
Impact of Future UK Offshore Wind
Site Awards on the Delivery of UK
Renewable Energy Targets
This Appendix considers future UK offshore
awards, indicative build-out rates and their
impact on the delivery of UK renewable
energy targets.
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27
GRAPH B1
NUMBER OF YEARS
FROM AWARD
10
11
12
13
14
15
ACTUAL YEAR
(R1 PROJECTS)
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
ACTUAL YEAR
(R2 PROJECTS)
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
KEY:
NUMBER OF YEARS FROM AWARD
1
UK OFFSHORE ROUND 1 PROJECTS
ACTUAL YEAR (R1 PROJECTS)
01
02
03
04
05
06
07
OFFSHORE
ROUND 2 PROJECTS
ACTUAL YEARUK
(R2
PROJECTS)
04
05
06
07
08
09
FOR ROUND
PROJECTS
10 CUMULATIVE
11 12 CAPACITY
13 14
15 216
17 18
8
9
10
11
12
13
14
15
CUMULATIVE CAPACITY FOR ROUND 1 PROJECTS
08 09 10 11 12 13 14 15
GRAPH B2
GRAPH B4
GRAPH B3
KEY:
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29
GRAPH B5
KEY:
These two parameters are the most influential in defining foundation and turbine
installation vessel requirements; hence, from
the data presented, approximate requirements for foundation vessels can be
derived, recognising the general trend that
larger turbines will be used in deeper water.
GRAPH C1
VARIATION OF WATER DEPTH
WITH INSTALLATION DATA FOR UK PROJECTS ONLY
(WITHOUT ANY SUPPLY CHAIN LIMITATIONS IMPOSED)
1,200
NUMBER OF TURBINES
1,000
800
600
400
200
0
TO 2005
2006-2010
2011-2015
TO 2005
2006-2010
2011-2015
KEY:
TO 1999KW
2000 TO 3499KW
15 TO 29.9M
3500 TO 4999KW
30 TO 44.9M
NOT STATED
NOT STATED
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31
Projected Requirement for Offshore Substations and Subsea Cables for Future UK Projects
REQUIREMENT FOR OFFSHORE SUBSTATIONS BY
INSTALLATION DATE FOR UK PROJECTS ONLY
(WITHOUT ANY SUPPLY CHAIN LIMITATIONS IMPOSED)
20
2,000
GRAPH C2
15
10
1,500
1,000
500
0
TO 2005
2006-2010
2011-2015
TO 2005
2006-2010
2011-2015
KEY:
OFFSHORE HV TRANSFORMERS
HV SUBSEA CABLE
MV SUBSEA CABLE
GRAPH C3
VARIATION OF WATER DEPTH
WITH INSTALLATION DATE FOR ALL EU PROJECTS (INC. UK)
(WITHOUT ANY SUPPLY CHAIN LIMITATIONS IMPOSED)
NUMBER OF TURBINES
3,000
2,000
1,000
0
TO 2005
2006-2010
2011-2015
TO 2005
2006-2010
2011-2015
KEY:
TO 1999KW
2000 TO 3499KW
15 TO 29.9M
3500 TO 4999KW
30 TO 44.9M
NOT STATED
NOT STATED
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Credits and Acknowledgements