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Many people just go to their LHS and buy the tuned pipe their RC company supplies and hopes
that their RC will go faster and work better. But, there's a whole detailed world of how tuned pipes
work that not many people know about. This article is written to show you inside out about tuned
pipes and their effectiveness, as well as exhaust headers, fuel tubing lengths, and more. If you
don't have the time to read all this jibba jabba, you can just read the bold parts that are the
most important deatils. ...And don't forget to sign my guestbook! There's a link on the bottom of
this page.
Here's a little info on how tuned pipes work. First, you need to know that the engine in your RC is
not 100% efficient. This means that not all the fuel you put into it will be turned into power. Some
raw fuel will leave the engine unburned. This is when a tuned pipe helps out. What it does is take
that exhaust and cram some of it back into the engine to be burned again. This happens by
pulsing pressure waves going through the exhaust manifold, into the tuned pipe, bouncing off the
end of the pipe (a major thing here), and coming back to the engine. This gives the engine more
fuel to burn, allowing it to gain more power and efficency. Not to mention that it also dampens
some sound. A nitro engine would be very sluggish, inefficent, and loud if tuned pipes didn't exist.
First, look below at some of the shapes a tuned pipe has. There are names for the shapes on the
pipes: the divergent cone, convergent cone, stinger, and belly. The divergent cone is the place
where the exhaust enters and the pipe expands. The belly is where the pipe retains the expanded
size until it reaches the convergent cone, where the pipe ends with a little angle to it. The stinger
is simply the tube where the exhaust comes out.
There's a reason why these pipes have these characteristics and why they're not always similar to
other pipes. The different shapes provide a different powerband. The steeper the angle is on the
divergent cone, the more low-end, and the smaller belly there is, the more high-end, and
vice versa. Take a look at the tuned pipe pictures to get a visual idea of tuned pipes.
EXCEPTIONAL PIPES
All the pipes you saw above were hallow, but this HPI
Dual-Chamber Composite Nylon Pipe is different. It has
two chambers in it instead of one big one to have a
greater muffling effect. This ability dampens more
sound, but stops more power. You can still tell the
performance of the pipe by shape, though, it's mostly
speed. It's also really cheap because it's molded, not
machined. It runs for about $10, and it's hard to beat it
for its price.
EXHAUST HEADERS
Headers (also known as manifolds) have their own purpose why they're all different, too. Not just
because they're shaped so they'll fit in the RC, but because different shapes and sizes
dramatically changes the power output for low or high end, just like tuned pipes. Lots of stock
manifolds have sharp right-angle turns and use silicone L pipes. These manifolds are something
that you want to stay away from because they take away some of your engine's precious power
and efficiency.
Finding the performance of the header you buy visually is simple: the longer header you get, the
more torque, and the bigger tube it is, the better it will be in overall performance and
efficiency, and vice versa. Touring car drivers usually prefer a shorter exhaust tube and most
off-road drivers like long tubes.
Here's a little explanation on why the shapes and sizes of a manifold really matter. Imagine the
engine running right now, and imagine the pulses of exhaust coming out of the engine and
through the exhaust system in slow-mo. Now, the engine has hit some throttle. A longer manifold
will make the exhaust system have more lag for the exhaust pulses to get back to the engine. It
has to go through the long header, to the pipe and bounce back, through the long header again,
and back into the engine. Since the tuned pipe gives the engine more fuel to burn, it makes the
engine run slightly richer. Since the effect of a tuned pipe is lagged through a long header, the
engine runs slightly lean for just a very short time.
However, there are drawbacks to having a long header. After the pulses have gone out of the
engine for a while, the pulses even out more and more into steady airflow. Tuned pipes depend on
pulsing pressure to work, and the more accented the pulses are, the better it works. With a short
header, the pressure has less time to even out, so the pulses are more accented and the tuned
pipe works better, and vice versa for a long header. Also, the bigger manifold bore is always better
because it's easier for the exhaust to mold it's shape from the engine's exhaust port to the
header's port.
Keep in mind that you don't need to buy a new header to tune your performance. The coupler that
connects the pipe to the header can be spaced out or pushed together to widen or shorten the
exhaust travel until it reaches the pipe. Sometimes this requires you to chop off a little bit of your
header to acquire more speed, but if it's speed you want, a little machine work is worth it.
However, if you want a dramatic change, a new header will do the trick.
Don't let the pipe and the header come in contact, though. When two metal pieces touch on a RC,
it glitches for just a split second. But if the pieces are vibrating on and off each other, this will
cause your RC to go out of control. An example of metal-to-metal glitching is when you clip on
your glow igniter onto your glow plug and you see the servos jerk.
Some people will find a problem with their tuned pipe falling out of their coupler or manifold. This
is a common problem for a lot of people, especially off-road where the pipe gets jostled around.
To prevent this problem, flange your pipe and manifold at the ends. You can flange it with some
needle-nosed pliers. Grip the last 2mm of the tube and pry it up a little, and do this all round the
pipe. It doesn't matter if it looks bad since the coupler or silicone L pipe will cover it.
Fuel and pressure lines are also an important part to your nitro engine. Having the right length of
fuel tubing can save an arm and a leg in a race, and may even affect your performance. The nice
thing about fuel tubing is you adjust the lines for better performance, not to change your
performance for your needs.
First, look at the pressure line from your tuned pipe. Usually people leave this line short.
However, the pressure coming from the tuned pipe is pulsing, not steady. So, if the pressure line
is too short, it can "blow bubbles" in your gas tank and foam up your fuel. Foamy fuel that goes to
the engine makes it run lean because it is air and fuel, not just fuel itself. To make the pulses
steadier, make your fuel line longer, about eight inches total, because longer lines give the pulses
from the tuned pipe a longer time to even out. For less clutter, you can use zip ties to hold the line
in a coil, as shown in the HPI pipe picture way up at the top of this article. Having the right length
of pressure line will increase performance because it gives a steadier pressure to the engine and
does not foam up the fuel. However, if you go too far with the length, you will begin to lose
pressure and lose performance. So around eight inches is good, but seven or nine is still
fine.
Another line that can be fussed with is the fuel line. First, let me get you familiar with the gas
tank. The fuel comes from the bottom of the tank so the engine will get every last drop of fuel you
put in it. So, when the car's flipped over, all the fuel goes to the top of the tank. The fuel can't get
to the fuel line because the fitting is at the bottom. So, the fuel source is cut off. So why does the
car still idle for a few seconds? The fuel line still has fuel in it that is still going to the engine. So
you can probably understand why longer fuel lines are better - the car will idle longer when flipped
over because there's more fuel in the lines. You can still go extreme with this length, too. If your
lines are too long you will lose pressure and lose performance. For racing, I'd recommend
abouteight inches of fuel line or less. This will allow the car to idle about thirty seconds when
flipped over and will not affect performance