Finisher s1 SM PDF

Service Manual
Finisher, Sorter, DeliveryTray

Finisher-S1
Oct 18 2004
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT 2001 CANON INC.

Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol
Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Indicates an item of reference assisting the understanding of the topic in question.

REF.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Introduction
The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
In the diagrams,
the arrow
represents the path of mechanical drive; where a signal name accompanies the symbol ,
indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1Specifications
1.1 Product Specifications....................................................................................................................................... 1- 1
1.1.1Specifications .............................................................................................................................................. 1- 1
1.2 Names of Parts................................................................................................................................................... 1- 6
1.2.1External View.............................................................................................................................................. 1- 6
1.2.2Cross-sectional View................................................................................................................................... 1- 7
Chapter 2Functions
2.1 Basic Construction ............................................................................................................................................ 2- 1
2.1.1Overview ..................................................................................................................................................... 2- 1
2.1.2Outline of Electric Circuits.......................................................................................................................... 2- 1
2.2 Basic Operation ................................................................................................................................................. 2- 3
2.2.1Basic Operation ........................................................................................................................................... 2- 3
2.3 Feed Drive System ............................................................................................................................................ 2- 6
2.3.1Overview ..................................................................................................................................................... 2- 6
2.3.2Feed Roller Control ..................................................................................................................................... 2- 6
2.3.3Offset Roller Control................................................................................................................................... 2- 7
2.3.4Feed Motor Control ..................................................................................................................................... 2- 9
2.3.5Offset Motor Control................................................................................................................................. 2- 10
2.4 Staple Operation .............................................................................................................................................. 2- 11
2.4.1Functional Configuration .......................................................................................................................... 2- 11
2.4.2Staple Motor Control................................................................................................................................. 2- 12
2.5 Stack Tray Operation....................................................................................................................................... 2- 13
2.5.1Overview ................................................................................................................................................... 2- 13
2.5.2Stack Ejection............................................................................................................................................ 2- 13
2.5.3Stack Slide Motor Control......................................................................................................................... 2- 15
2.5.4Stack Tray Shift Motor Control................................................................................................................. 2- 15
2.6 Detecting Jams ................................................................................................................................................ 2- 17
2.6.1Overview ................................................................................................................................................... 2- 17
2.7 Power Supply .................................................................................................................................................. 2- 19
2.7.1Overview ................................................................................................................................................... 2- 19
2.7.2Protection Function ................................................................................................................................... 2- 19
Chapter 3Parts Replacement Procedure

3.1 External Covers ................................................................................................................................................. 3- 1
3.1.1 Upper Cover................................................................................................................................................ 3- 1
3.1.1.1 Removing the PCB Cover ................................................................................................................... 3- 1
3.1.1.2 Removing the Top Harness Cover ...................................................................................................... 3- 1
3.1.1.3 Removing the Upper Cover................................................................................................................. 3- 1
3.1.2 Left Cover ................................................................................................................................................... 3- 2
3.1.2.1 Removing the Left Cover .................................................................................................................... 3- 2
Contents
3.1.3 PCB Cover................................................................................................................................................... 3- 2

3.1.3.1 Removing the PCB Cover.................................................................................................................... 3- 2
3.1.4 Top Harness Cover...................................................................................................................................... 3- 2
3.1.4.2 Removing the Top Harness Cover....................................................................................................... 3- 3
3.1.5 Bottom Cover .............................................................................................................................................. 3- 3
3.1.5.1 Removing the Bottom Cover ............................................................................................................... 3- 3
3.1.6 Tray Guide Top Cover ................................................................................................................................ 3- 3
3.1.6.2 Removing the Tray Guide Top Cover ................................................................................................. 3- 4
3.2 Drive System ..................................................................................................................................................... 3- 5
3.2.1 Feed Motor .................................................................................................................................................. 3- 5
3.2.1.3 Removing the Upper Cover ................................................................................................................. 3- 5
3.2.1.4 Removing the Stapler Cover................................................................................................................ 3- 6
3.2.1.5 Removing the Drive Unit..................................................................................................................... 3- 6
3.2.1.6 Removing the Process Tray Unit ......................................................................................................... 3- 6
3.2.1.7 Removing the Feed Motor ................................................................................................................... 3- 7
3.2.2 Stack Tray Shift Motor................................................................................................................................ 3- 7
3.2.2.5 Removing the Left Cover .................................................................................................................... 3- 8
3.2.3 Stapler.......................................................................................................................................................... 3- 9
3.2.3.4 Removing the Stapler Cover.............................................................................................................. 3- 10
3.2.3.5 Removing the Stapler......................................................................................................................... 3- 10
3.2.4 Drive Unit.................................................................................................................................................. 3- 10
3.2.4.1 Removing the PCB Cover.................................................................................................................. 3- 10
3.2.4.2 Removing the Top Harness Cover..................................................................................................... 3- 10
3.2.4.3 Removing the Upper Cover ............................................................................................................... 3- 11
3.2.4.5 Removing the Drive Unit................................................................................................................... 3- 11
3.2.5 Offset Motor .............................................................................................................................................. 3- 12
3.2.5.4 Removing the Offset Motor............................................................................................................... 3- 13
3.2.6 Stack Slide Motor...................................................................................................................................... 3- 13
3.2.6.6 Removing the Process Tray Unit ....................................................................................................... 3- 15
Contents
3.2.6.7 Removing the Stack Slide Motor ...................................................................................................... 3- 15

3.3 Document Feeding System.............................................................................................................................. 3- 16
3.3.1 Stack Tray Assembly ................................................................................................................................ 3- 16
3.3.1.1 Removing the PCB Cover ................................................................................................................. 3- 16
3.3.1.2 Removing the Top Harness Cover .................................................................................................... 3- 16
3.3.1.3 Removing the Upper Cover............................................................................................................... 3- 16
3.3.1.4 Removing the Bottom Cover............................................................................................................. 3- 17
3.3.1.5 Removing the Left Cover .................................................................................................................. 3- 17
3.3.1.6 Removing the Tray Guide Top Cover ............................................................................................... 3- 17
3.3.1.7 Removing the Stapler Cover ............................................................................................................. 3- 17
3.3.1.8 Removing the Stack Tray Assembly ................................................................................................. 3- 18
3.3.2 Process Tray Assembly............................................................................................................................. 3- 18
3.3.2.5 Removing the Drive Unit .................................................................................................................. 3- 19
3.3.2.6 Removing the Process Tray Unit....................................................................................................... 3- 20
3.3.3 Feed Rollor................................................................................................................................................ 3- 20
3.3.3.4 Removing the Feed Roller................................................................................................................. 3- 21
3.4 Electrical System ............................................................................................................................................. 3- 23
3.4.1 Stack Tray Paper Surface Sensor .............................................................................................................. 3- 23
3.4.1.5 Removing the Stapler ........................................................................................................................ 3- 24
3.4.1.8 Removing the Stack Tray Paper Surface Sensor............................................................................... 3- 25
3.4.2 Stack Tray Lower Limit Sensor ................................................................................................................ 3- 25
3.4.2.1 Removing the Stack Tray Lower Limit Sensor................................................................................. 3- 25
3.4.3 Process Tray Paper Sensor........................................................................................................................ 3- 25
3.4.3.7 Removing the Process Tray Paper Sensor......................................................................................... 3- 28
3.4.4 Finisher Controller PCB ........................................................................................................................... 3- 28
3.4.4.1 Finisher Controller PCB .................................................................................................................... 3- 28
3.4.5 Front Cover Safety Switch........................................................................................................................ 3- 29
3.4.5.2 Removing the Front Door Safety Switch .......................................................................................... 3- 30
3.4.6 Inlet Sensor ............................................................................................................................................... 3- 30
Contents

3.4.6.4 Removing the Inlet Sensor................................................................................................................. 3- 31
3.4.7 Stack Slide HP Sensor............................................................................................................................... 3- 31
3.4.7.6 Removing the Process Tray Unit ....................................................................................................... 3- 33
3.4.7.7 Stack Slide HP Sensor ....................................................................................................................... 3- 33
3.4.8 Offset HP Sensor ....................................................................................................................................... 3- 33
3.4.8.4 Removing the Offset HP Sensor........................................................................................................ 3- 34
3.4.9 Tray Clock Sensor ..................................................................................................................................... 3- 35
3.4.9.4 Removing the Bottom Cover ............................................................................................................. 3- 36
3.4.9.5 Removing the left cover..................................................................................................................... 3- 36
3.4.9.6 Removing the Tray Guide Top Cover ............................................................................................... 3- 36
3.4.9.7 Removing the Stack Tray Assembly ................................................................................................. 3- 37
3.4.9.8 Removing the Tray Clock Sensor...................................................................................................... 3- 37
3.4.10 Offset Solenoid........................................................................................................................................ 3- 37
3.4.10.1 Removing the PCB Cover................................................................................................................ 3- 37
3.4.10.2 Removing the Top Harness Cover................................................................................................... 3- 38
3.4.10.3 Removing the Upper Cover ............................................................................................................. 3- 38
3.4.10.4 Removing the Offset Solenoid......................................................................................................... 3- 38
3.4.11 Paper Holder Solenoid ............................................................................................................................ 3- 39
3.4.11.1 Removing the PCB Cover................................................................................................................ 3- 39
3.4.11.2 Removing the Top Harness Cover................................................................................................... 3- 39
3.4.11.3 Removing the Upper Cover ............................................................................................................. 3- 39
3.4.11.4 Removing the Stapler Cover............................................................................................................ 3- 40
3.4.11.5 Removing the Stapler....................................................................................................................... 3- 40
3.4.11.6 Removing the Drive Unit................................................................................................................. 3- 40
3.4.11.7 Removing the Process Tray Unit ..................................................................................................... 3- 41
3.4.11.8 Removing the Paper Holder Solenoid ............................................................................................. 3- 41
Chapter 4Maintenance
4.1 Maintenance and Inspection .............................................................................................................................. 4- 1
4.1.1 Periodically Replaced Parts......................................................................................................................... 4- 1
4.1.1.1 Periodically Replaced Parts ................................................................................................................. 4- 1
4.1.2 Durables ...................................................................................................................................................... 4- 1
4.1.2.1 Durables ............................................................................................................................................... 4- 1
4.1.3 Periodical Servicing .................................................................................................................................... 4- 2
Contents
4.1.3.1 Periodical Servicing............................................................................................................................. 4- 2

4.2 Adjustment ........................................................................................................................................................ 4- 3
4.2.1 Adjustment at Time of Parts Replacement ................................................................................................. 4- 3
4.2.1.1 Making Adjustments When Replacing the Finisher Controller PCB.................................................. 4- 3
4.3 Outline of Electrical Components ..................................................................................................................... 4- 4
4.3.1Outline of Electrical Components ............................................................................................................... 4- 4
4.4 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB .......................................... 4- 7
4.4.1Light-Emitting Diodes and Check Pins by PCB ......................................................................................... 4- 7
4.4.2Finisher Controller PCB .............................................................................................................................. 4- 7
4.4.3DIP Switch Functions.................................................................................................................................. 4- 8
Chapter 5Error Code

5.1 Service Error Code ............................................................................................................................................ 5- 1
5.1.1Service Error Code ...................................................................................................................................... 5- 1
Chapter 1Specifications
Contents
Contents
1.1 Product Specifications........................................................................................................................................ 1-1
1.1.1 Specifications .............................................................................................................................................. 1-1
1.2 Names of Parts.................................................................................................................................................... 1-6
1.2.1 External View.............................................................................................................................................. 1-6
1.2.2 Cross-sectional View................................................................................................................................... 1-7
Chapter 1
1.1 Product Specifications

1.1.1 Specifications
0006-1918
T-1-1
Item
Stack tray
Description
Remarks
1-stage tray and extension tray for
Two-bin
large size paper
configuration
can be used by
attaching
additional
finisher tray
(B1).
Stacking method
Lowering stack tray

(1-bin self-running)
Loading method
Loading paper
size
Face-down
Longitudinal
139.7 mm to 457 mm
Lateral
98.4 mm to 320 mm
Staple loading
64g/m2 to 80g/m2
Non-staple loading
64g/m2 to 128g/m2
Paper weight
Paper size
A3, B4, A4, A4R, B5, B5R, A5R,

postcard, double postal card, 4-leaf
postcard, irregular sizes (182 x 140 mm
to 297 x 432 mm), envelope (105 mm
x 235 mm, COM10, Monarch, DL,
ISO-B5, ISO-C5)
64g/m2 to 128g/m2
Media type
Plain paper, recycled paper, colored

paper, punched paper, thick paper,
secondary original drawing,
transparency, label sheet, postcard,
double postal card, 4-leaf postcard
1-1
Item
Staple loading
Description
Remarks
A3,A4,A4R,B4,B5,LDR,LGL,LTR,L
TRR
Non-staple loading
A3,A4,A4R,A5,A5R,B4,B5,B5R,LD
R,LGL,LTR,LTRR, postcard,
envelope
Modes
Stack offset loading
A3,A4,A4R,B4,B5,LDR,LGL,LTR,L
- Shift
TRR
amount: 43.5
to 87 mm
- Shiftable
width: 210
mm to 297
mm
Item
Standard tray
Description
Remarks
Non-sort, sort, group

A4, B5, A5R: 1000 sheets (height =
130 mm)
A3, B4, A4R, B5R: 500 sheets (height
= 65 mm)
Staple sort
A4, B5: 1000 sheets/30 copies (height
= 130 mm)
Non-sort, sort, group (Mixed size): 500
sheets (height = 65 mm)
Staple sort (Mixed size): 500 sheets/30
copies (height = 65 mm)
Optional tray
Non-sort, soft, group

A4, B5, A5R: 300 sheets (height = 40
mm)
A3, B4, A4R, B5R: 150 sheets (height
Number of
= 20 mm)
loadable
Staple sort
sheets
A4, B5: 300 sheets/30 copies (height =

40 mm)
A3, B4, A4R: 150 sheets/30 copies
(height = 20 mm)
Non-sort, sort, group (Mixed size):,150
sheets (height = 20 mm)
Staple sort (Mixed size): 150 sheets/30
copies (height = 20 mm)
When optional tray
Upper tray
is installed
Small size: Height = 40 mm; Large

size: Height = 20 mm
Lower tray
Small size: Height = 40 mm; Large
size: Height = 20 mm
Staple stack
A4, B4: 50 sheets (64 to 80 g/m2)

A3, B4, A4R: 30 sheets (64 to 80 g/m2)
Staple loading
Paper width: 210.0 mm to 297.0 mm
Non-staple loading
Stack offset loading
Paper
Intermediate
Detected
detection
process tray
Alignment
range
Stack tray
Detected
80 g/m2 paper
Chapter 1
Item
Description
Remarks
Mixed size
65 mm or lower in height
20 mm when
Mixed staple
65 mm or lower in height or 30 or
finisher tray
fewer copies
Number of
mixed sheets
additional
(B1) is
Mixed mode
65 mm or lower in height or 30 or
installed
fewer copies
(loadability is
not
quaranteed)
Operation panel
None
Display screen
None
Installation type
Built-in
Dimensions
480mm(W) x 520mm(D) x 300mm(H)
Weight
12kg
Power supply
Powered from main body (24 V/13 V)
Max. power
Powered from main
consumption
body
Operating
Main body + DF +
Noise specification for main body + 3
noise
Finisher
dB (full system)
Options
Approx. 45 W or less
Additional finisher tray-B1

Puncher unit-R1/S1/T1
T-1-2
Item
Description
Stapling method
Stapling by rotary cam
Stapling position
- Oblique stapling at one position
Remarks
A3,A4,A4R,B4,B5,
LDR,LGL,LTR,LT
RR
Number of sheets that
Small size: 50 sheets; Large size: 30 sheets
Paper thickness: 5.5
can be stapled
Maximum: Two 128 g/m2 sheets + Forty-
mm max.
eight 80 g/m2 sheets (small size)

Staple loading method
Replacement of dedicated staple sheet

cartridge (5000 staples)
No staple detection
Detected
Manual stapling
Disabled
Standby function
Provided
- Stapling position (one position, rear)
1-4
5.0
2mm
45
5.0
2mm
A3 , B4 , A4 , A4R , B5 , LDR , LGL , LTR , LTR-R
F-1-1
Chapter 1
1.2 Names of Parts

1.2.1 External View
0006-1920
[1]
[2]
[3]
[4]
[9]
[5]
[8]
[7]
F-1-2
[1] Top harness cover
[2] Top cover
[3] Reversal guide
[4] PCB cover
[5] Bottom cover
[6] Pulling handle
[7] Stack tray
[8] Stack extension tray 1
[9] Stack extension tray 2
1-6
[6]
Chapter 1
1.2.2 Cross-sectional View
0006-1922
F-1-3
[1] Stack tray paper presence sensor
[2] Stapler
[3] Reversal guide
[4] Feed roller
[5] Stack slider
[6] Offset roller
[7] Paper holder
[8] Stack tray
1-7
Chapter 2Functions
Contents
Contents
2.1 Basic Construction ............................................................................................................................................. 2-1
2.1.1 Overview ..................................................................................................................................................... 2-1
2.1.2 Outline of Electric Circuits.......................................................................................................................... 2-1
2.2 Basic Operation .................................................................................................................................................. 2-3
2.2.1 Basic Operation ........................................................................................................................................... 2-3
2.3 Feed Drive System ............................................................................................................................................. 2-6
2.3.1 Overview ..................................................................................................................................................... 2-6
2.3.2 Feed Roller Control ..................................................................................................................................... 2-6
2.3.3 Offset Roller Control................................................................................................................................... 2-7
2.3.4 Feed Motor Control ..................................................................................................................................... 2-9
2.3.5 Offset Motor Control................................................................................................................................. 2-10
2.4 Staple Operation ............................................................................................................................................... 2-11
2.4.1 Functional Configuration .......................................................................................................................... 2-11
2.4.2 Staple Motor Control................................................................................................................................. 2-12
2.5 Stack Tray Operation........................................................................................................................................ 2-13
2.5.1 Overview ................................................................................................................................................... 2-13
2.5.2 Stack Ejection............................................................................................................................................ 2-13
2.5.3 Stack Slide Motor Control......................................................................................................................... 2-15
2.5.4 Stack Tray Shift Motor Control................................................................................................................. 2-15
2.6 Detecting Jams ................................................................................................................................................. 2-17
2.6.1 Overview ................................................................................................................................................... 2-17
2.7 Power Supply ................................................................................................................................................... 2-19
2.7.1 Overview ................................................................................................................................................... 2-19
2.7.2 Protection Function ................................................................................................................................... 2-19
Chapter 2
2.1 Basic Construction

2.1.1 Overview
0006-1928
The finisher consists of four blocks: a stack tray, stapler, intermediate process tray, and feeder blocks.
The following illustration shows locations of these four blocks and the finisher controller PCB.
F-2-1
2.1.2 Outline of Electric Circuits
0006-1929
The operation sequence of the finisher is controlled by the finisher controller PCB.
The finisher controller PCB incorporates a 16-bit CPU to perform sequence control (and serial communication with
the host machine).
The CPU on the finisher controller PCB incorporates a ROM that stores an operation sequence program.
The finisher controller PCB drives motors in response to the commands sent from the host machine via a serial
communication line.
The finisher controller PCB also sends information about various sensors and switches to the host machine via the
serial communication line.
2-1
Motor
Sensor
Finisher controller
PCB
Host machine
(DC controller PCB
with CPU)
Option tray PCB*1
Switch
CPU
*1: Only when option tray is installed
F-2-2
Sensor*1
Motor driver
Clutch*1
Motor*1
Solenoid
Chapter 2
2.2 Basic Operation

2.2.1 Basic Operation
0006-1931
- Ejection of 3-sheet stack (after offsetting and stapling)

1) The offset roller [1] rises.
2) Paper is fed only with the feed roller [2]. (The offset roller and feed roller are driven together.)
F-2-3
3) The offset roller [3] lowers to feed paper together with the feed roller [4].
4) After passing through the feed roller [4], paper is fed only with the offset roller [3] and then it stops on the process
tray.
F-2-4
5) The paper holder [5] opens.
6) The offset roller [6] turns reversely to push the paper against the restriction plate.
7) The anti-curl plate [7] blocks the path with the rotation of the feed roller.
2-3
Chapter 2
F-2-5
8) The offset roller [8] is brought into contact with the upper surface of the paper to offset the paper. Next, the paper
is pushed against the rear restriction plate for alignment.
9) The offset roller [8] is raised to close the paper holder.
F-2-6
10) Steps 2 to 10 are repeated to put the succeeding sheet in the process tray.
11) After completion of alignment or stapling, the paper holder [10] catches hold of the paper stack.
F-2-7
12) With the paper stack held by the paper holder, the stack slider [11] moves toward the stack tray and stops.
13) The return wall [12] is pressed by the stack slider, being raised on the process tray.
14) The tray paper holder [13] moves away from the stack tray.
2-4
Chapter 2
F-2-8
15) The stack slider [14] moves in the opposite direction from the stack tray.
16) The lever of the paper holder [15] is engaged with the groove in the tray and the paper holder opens while moving.
17) The stack stops at the return wall [16], falling into the stack stay.
F-2-9
17) The slider [17] moves to the original position.
18) The tray paper holder [18] catches hold of the sheets dropped in the stack tray.
F-2-10
2-5
Chapter 2
2.3 Feed Drive System

2.3.1 Overview
0006-1934
Sheets of paper fed from the host machine are put in the process tray.
The sheets are aligned and stapled in the process tray and then ejected to the stack tray.
The following illustration shows major components of the feed system.
M4
M1
[2]
M3 M2
[3]
[4]
[1]
F-2-11
M1: Stach tray shift motor
M2: Feed motor
M3: Stack slide motor
M4: Offset motor
[1]: Finisher controller PCB
[2]: Paper surface sensor signal
[3]: Process tray papepr presence sensor signal
[4]: Inlet sensor signal
2.3.2 Feed Roller Control
0007-5484
The feed roller is driven by the feed motor (M2).

When the motor turns in the normal direction, the feed roller [1] is driven to eject paper toward the stack tray.
2-6
Chapter 2
F-2-12
2.3.3 Offset Roller Control
0007-5485
a. Paper feed
The offset roller [1] is driven by the feed motor (M2). When specified time lapses after paper is fed by the feed roller
[2], the offset solenoid [3] is turned off to feed the paper toward the stack tray with the offset roller [1]. After the
trailing edge of the paper passes through the feed roller, only the offset roller [1] is used to feed the paper.
[3]
M2
[1]
F-2-13
When specified time lapses after the paper is fed by the feed roller, the offset solenoid [2] is turned off to lower the
offset roller [1], feeding the paper only with the offset roller [1].
2-7
Chapter 2
When specified time lapses again, the feed motor (M2) turns reversely to rotate the offset roller [1] in the direction
that draws the paper into the process tray.
M2
[1]
F-2-14
b. Alignment/Offsetting
This machine turns on the paper holder solenoid [1] before feeding paper back to the process tray, thus raising the
paper holder [2]. After this, the offset roller feeds paper back to the trailing edge stopper to align the paper in the
feed direction.
[1]
[2]
F-2-15
After completion of feed-directional alignment, the offset roller [1] is brought into contact with the upper surface of
the paper. Then, the offset roller is driven by the offset motor (M3) to move the paper toward the rear of the machine,
thus aligning the paper in the across-the-width direction.
2-8
Chapter 2
F-2-16
Note: After completion of across-the-width alignment of paper, this machine lowers the paper holder to hold the
aligned paper so that it is not misaligned by the succeeding paper.
2.3.4 Feed Motor Control
0007-5486
The feed motor (M2) is a 4-phase stepping motor.

The drive force of the feed motor is transmitted to the feed roller and offset roller via gears and belts.
The motor driver changes the order and frequencies of the pulse signals (A, A*, B, B*) output in response to the
signal from the CPU, thus controlling the rotation direction and speed of the feed motor (M2).
24V
5V
FU6
FEED_M_IN0
FEED_M_IN1
A*
J7
-1
FEED_M_IN2
-2
-3
B*
-4
FEED_M_IN3
IC1
(CPU)
FEED_M_PHA
FEED_M_PHB
IC10
M2
FEED_M_I
FEED_M_EN
[1]
F-2-17
M2: Feed motor
IC10: Motor driver
2-9
Chapter 2
2.3.5 Offset Motor Control
0007-5488
The offset motor (M4) is a 4-phase stepping motor. The offset roller is controlled by changing the rotation direction
of the offset motor. The motor driver changes the order and frequencies of the pulse signals (A, A*, B, B*) output in
response to the signal from the CPU, thus controlling the rotation direction and speed of the offset motor (M4).
24V
5V
FU4
A*
J9
-1
-2
-3
B*
-4
OFFSET_M_B
OFFSET_M_B
IC1
(CPU)
OFFSET_M_STBY
IC7
OFFSET_M_A
OFFSET_M_A
[1]
F-2-18
M4: Offset motor
IC7: Motor driver
2-10
M4
Chapter 2
2.4 Staple Operation

2.4.1 Functional Configuration
0006-1962
The stapler unit of this machine is of the fixed type and it staples sheets of paper when the Staple mode is selected
on the operation panel on the main body. Since this stapler unit is of the fixed type, it can staple sheets at one rear
position.
This machine puts in staples from the bottom of paper.
The following table lists the components of the stapler.
T-2-1
Sy
mb
ol
Name
Function
M5
Staple motor
Drives the stapler.
No staple sensor
Detects staples remaining in the

stapler (this sensor is built in the
stapler)
Stapler home position sensor
Detects the home position of the

stapler (this sensor is built in the
stapler)
[1]
Stapler
Puts in staples.
F-2-19
2-11
Chapter 2
2.4.2 Staple Motor Control
0006-1971
A rough diagram of the staple motor (M5) drive circuit is shown below.
The staple motor is a DC motor.
The motor rotation direction can be changed by the combination of motor drive signals sent from the CPU (on the
finisher controller PCB) to the motor drive circuit.
+24V
FU7
Q18
Q12
STP_M_CW
Q22
Q21
3
STP_M_EN
4
Q13
STP_M_CCW
+5V
+5V
+3.3V
Q6
+5V
[1]
F-2-20
M5: Staple motor
2-12
J13
1
2
+3.3V
IC1
(CPU)
Q17
M5
Chapter 2
2.5 Stack Tray Operation

2.5.1 Overview
0006-1973
This machine has a 1-stage stack tray to which the paper aligned/offset/stapled in the process tray is ejected. When
the first stack of paper is fed to the stack tray, the stack tray paper presence sensor (PI8) is turned on.
The stack tray is moved up and down with the stack tray shift motor (M1).
The home position of the stack tray is where the paper surface sensor detects the upper surface of the stack tray. If
the stack tray is not at the home position when copying/printing starts, the stack tray shift motor is operated to move
the stack tray to the home position. The lower limit of the stack tray is detected by the stack tray lower limit sensor
(PI10). When the stack tray lower limit sensor is turned on, the stack shift motor can run only in the direction that
leaves this sensor.
[3]
[2]
[4]
[1]
[8]
[7]
[5]
[6]
F-2-21
[1] Stack tray shift motor (M1)
[2] Stack tray clock sensor (PI7)
[3] Stack tray paper surface sensor (PI3)
[4] Stack tray paper holder
[5] Stack tray
[6] Stack tray paper presence sensor (PI8)
[7] Stack tray lower limit sensor (PI10)
[8] 300-sheets-in-tray sensor
2.5.2 Stack Ejection
0006-1976
1) A paper stack is ejected to the stack tray by the stack slider [1].
2-13
Chapter 2
2) After completion of alignment, this machine operates the stack slide motor (M3) with the stack held by the paper
holder [2] to move the stack slider [1] toward the stack tray, stopping the stack slide motor.
[1]
[2]
M4
F-2-22
3) The return wall [1] is pressed by the stack slider [2], being raised on the process tray.
4) The stack slider moves in the opposite direction from the stack tray.
5) The lever of the paper holder is engaged with the groove in the process tray, releasing the stack.
6) The stack stops at the raised return wall, falling into the stack tray.
[2]
[1]
M4
F-2-23
2-14
Chapter 2
2.5.3 Stack Slide Motor Control
0007-3562
The stack slide motor (M3) is a 4-phase stepping motor. This motor can rotate in only one direction due to the
machine configuration. Movement of the stack slider is controlled using the cam driven by the stack slide motor
(M3). The motor driver controls operation of the stack slide motor (M3) with the pulse signals (A, A*, B, B*) output
in response to the signal from the CPU.
24V
5V
FU4
A*
J8
-1
-2
-3
B*
-4
EJECT_M_B
IC1
(CPU)
EJECT_M_STBY
IC8
M3
EJECT_M_A
[1]
F-2-24
M3: Stack slide motor
IC8: Motor driver
2.5.4 Stack Tray Shift Motor Control
0006-1977
A rough diagram of the stack tray shift motor (M6) drive circuit is shown below.
The staple tray shift motor is a DC motor.
The motor rotation direction can be changed by the combination of motor drive signals sent from the CPU (on the
finisher controller PCB (IC1)) to the motor drive circuit.
If the stack tray lower limit sensor (PI10) has detected the tray, a restriction is placed on the hardware so that the
motor does not run in the direction that approaches this sensor.
2-15
Chapter 2
FU3
+24V
IC1
(CPU)
Q16
Q15
Q10
TRAY_M_CW
J6
1
2
+3.3V
Q20
Q19
TRAY_M_EN
Q11
TRAY_M_CCW
[1]
F-2-25
M6: Stack tray shift motor
2-16
M6
Chapter 2
2.6 Detecting Jams

2.6.1 Overview
0006-1978
This machine detects paper jam using the following sensors:

- Inlet sensor (P15)
- Front cover open/close sensor (MS1)
- Stapler home position sensor (built in stapler)
- Stack slider home position sensor (PI1)
Paper jam is checked at the check timings recorded in the CPU on the finisher controller PCB. If paper jam is
detected, operation stops and occurrence of the jam is indicated on the operation panel on the host machine.
T-2-2
Jam type
Sensor
Description
Cause
Power-on jam
Inlet sensor (PI5)
Paper exists in the

paper ejection path
when the power is
turned on.
The inlet sensor

detected paper at
power-on.
Door open
Front cover open/
The finisher cover
The front cover
jam (1408)
close switch
opened during machine
switch detected
(MS1)
operation
opening of the front
(1307)
cover during
standby or copy
operation.
Delayed feed
jam (1011)
Inlet sensor
(PI5)
The paper ejected from
The inlet sensor is
the host machine is not
not turned on within
fed to the finisher within
the specified time
the specified time.
after reception of a
paper ejection
signal from the host
machine.
Staying paper
Paper stayed in the paper
The inlet sensor is
jam (1121)
ejection path longer than
not turned off even
the specified time.
if paper is fed by the

specified distance
after the leading
edge of the paper
from the host
machine has passed
through the sensor.
2-17
Staple jam
Stapler HP sensor
The stapler does not
The stapler HP
(1506)
(built in stapler)
operate normally
sensor was turned
because it is bloced with
off once after start
a staple.
of stapler operation,
but the HP has not
been reached within
the specified time.
Stack ejection
Stack slider HP
Paper ejection error or
When a paper stack
jam (1F08)
sensor (PI1)
stack slider HP return
is ejected, the HP
error.
sensor is not turned

off within the
specified time.
Chapter 2
2.7 Power Supply

2.7.1 Overview
0006-1979
Upon being turned on, the host machine supplies 24 VDC and 13 VDC to the finisher controller PCB immediately.
24 VDC is used to drive motors. 13 VDC is converted to 5 V by the DC-DC converter in the finisher controller PCB
to be used to drive sensors and ICs.
5V
13V
FET
5R
5V
24V
3.3V
24V
CW/CCW
PWM
CW/CCW
PWM
A/B
lref
A/B
lref
M1
M2
M3
M4
A/B
lref
M5
F-2-26
2.7.2 Protection Function
0006-1980
24 VDC lines connected to motors are provided with fuses for overcurrent protection.
The 24 DVC line connected to the host machine is provided with a fuse (FU1) and the 13 VDC line connected to the
logic circuit is also provided with a fuse (FU2) for overcurrent protection.
2-19
Chapter 3Parts
Replacement
Procedure
Contents
Contents
3.1 External Covers .................................................................................................................................................. 3-1
3.1.1 Upper Cover ................................................................................................................................................ 3-1
3.1.1.1 Removing the PCB Cover .................................................................................................................... 3-1
3.1.1.2 Removing the Top Harness Cover ....................................................................................................... 3-1
3.1.1.3 Removing the Upper Cover.................................................................................................................. 3-2
3.1.2 Left Cover.................................................................................................................................................... 3-3
3.1.2.1 Removing the Left Cover ..................................................................................................................... 3-3
3.1.3 PCB Cover................................................................................................................................................... 3-4
3.1.4 Top Harness Cover ...................................................................................................................................... 3-4
3.1.5 Bottom Cover .............................................................................................................................................. 3-5
3.1.5.1 Removing the Bottom Cover................................................................................................................ 3-5
3.1.6 Tray Guide Top Cover ................................................................................................................................ 3-6
3.1.6.1 Removing the Bottom Cover................................................................................................................ 3-6
3.1.6.2 Removing the Tray Guide Top Cover .................................................................................................. 3-7
3.2 Drive System ...................................................................................................................................................... 3-8
3.2.1 Feed Motor .................................................................................................................................................. 3-8
3.2.1.3 Removing the Upper Cover.................................................................................................................. 3-9
3.2.1.4 Removing the Stapler Cover .............................................................................................................. 3-10
3.2.1.5 Removing the Drive Unit ................................................................................................................... 3-10
3.2.1.6 Removing the Process Tray Unit........................................................................................................ 3-11
3.2.1.7 Removing the Feed Motor.................................................................................................................. 3-12
3.2.2 Stack Tray Shift Motor.............................................................................................................................. 3-12
3.2.2.1 Removing the PCB Cover .................................................................................................................. 3-12
3.2.2.2 Removing the Top Harness Cover ..................................................................................................... 3-13
3.2.2.3 Removing the Upper Cover................................................................................................................ 3-13
3.2.2.4 Removing the Bottom Cover.............................................................................................................. 3-14
3.2.2.5 Removing the Left Cover ................................................................................................................... 3-15
3.2.3 Stapler........................................................................................................................................................ 3-15
3.2.3.5 Removing the Stapler ......................................................................................................................... 3-18
3.2.4 Drive Unit.................................................................................................................................................. 3-18
Contents
3.2.5 Offset Motor .............................................................................................................................................. 3-21

3.2.5.1 Removing the PCB Cover................................................................................................................... 3-21
3.2.5.2 Removing the Top Harness Cover...................................................................................................... 3-22
3.2.5.3 Removing the Upper Cover ................................................................................................................ 3-22
3.2.5.4 Removing the Offset Motor................................................................................................................ 3-23
3.2.6 Stack Slide Motor ...................................................................................................................................... 3-24
3.2.6.4 Removing the Stapler Cover............................................................................................................... 3-26
3.2.6.5 Removing the Drive Unit.................................................................................................................... 3-26
3.2.6.6 Removing the Process Tray Unit ........................................................................................................ 3-27
3.2.6.7 Removing the Stack Slide Motor........................................................................................................ 3-28
3.3 Document Feeding System ............................................................................................................................... 3-29
3.3.1 Stack Tray Assembly ................................................................................................................................. 3-29
3.3.1.4 Removing the Bottom Cover .............................................................................................................. 3-31
3.3.1.5 Removing the Left Cover ................................................................................................................... 3-31
3.3.1.6 Removing the Tray Guide Top Cover ................................................................................................ 3-31
3.3.1.8 Removing the Stack Tray Assembly .................................................................................................. 3-32
3.3.2 Process Tray Assembly.............................................................................................................................. 3-33
3.3.3 Feed Rollor ................................................................................................................................................ 3-37
3.3.3.4 Removing the Feed Roller .................................................................................................................. 3-39
3.4 Electrical System .............................................................................................................................................. 3-42
3.4.1 Stack Tray Paper Surface Sensor............................................................................................................... 3-42
3.4.1.5 Removing the Stapler.......................................................................................................................... 3-44
3.4.1.8 Removing the Stack Tray Paper Surface Sensor ................................................................................ 3-46
3.4.2 Stack Tray Lower Limit Sensor................................................................................................................. 3-47
3.4.2.1 Removing the Stack Tray Lower Limit Sensor .................................................................................. 3-47
3.4.3 Process Tray Paper Sensor......................................................................................................................... 3-47
Contents

3.4.3.7 Removing the Process Tray Paper Sensor.......................................................................................... 3-51
3.4.4 Finisher Controller PCB ............................................................................................................................ 3-52
3.4.4.1 Finisher Controller PCB ..................................................................................................................... 3-52
3.4.4.1.1 Removing the PCB Cover ........................................................................................................... 3-52
3.4.4.1.2 Removing the Finisher Controller PCB ...................................................................................... 3-52
3.4.4.1.3 Procedure to Follow after Replacing the Finisher Controller PCB............................................. 3-53
3.4.5 Front Cover Safety Switch ........................................................................................................................ 3-54
3.4.5.2 Removing the Front Door Safety Switch ........................................................................................... 3-54
3.4.6 Inlet Sensor................................................................................................................................................ 3-55
3.4.6.4 Removing the Inlet Sensor ................................................................................................................. 3-56
3.4.7 Stack Slide HP Sensor ............................................................................................................................... 3-57
3.4.7.7 Stack Slide HP Sensor ........................................................................................................................ 3-61
3.4.8 Offset HP Sensor ....................................................................................................................................... 3-61
3.4.8.4 Removing the Offset HP Sensor......................................................................................................... 3-63
3.4.9 Tray Clock Sensor ..................................................................................................................................... 3-64
3.4.9.4 Removing the Bottom Cover.............................................................................................................. 3-66
3.4.9.5 Removing the left cover ..................................................................................................................... 3-66
3.4.9.6 Removing the Tray Guide Top Cover ................................................................................................ 3-66
3.4.9.7 Removing the Stack Tray Assembly .................................................................................................. 3-67
3.4.9.8 Removing the Tray Clock Sensor....................................................................................................... 3-68
3.4.10 Offset Solenoid........................................................................................................................................ 3-68
3.4.10.1 Removing the PCB Cover ................................................................................................................ 3-68
3.4.10.2 Removing the Top Harness Cover ................................................................................................... 3-69
3.4.10.3 Removing the Upper Cover.............................................................................................................. 3-69
3.4.10.4 Removing the Offset Solenoid ......................................................................................................... 3-70
3.4.11 Paper Holder Solenoid............................................................................................................................. 3-71
3.4.11.1 Removing the PCB Cover ................................................................................................................ 3-71
3.4.11.2 Removing the Top Harness Cover ................................................................................................... 3-71
Contents
3.4.11.3 Removing the Upper Cover .............................................................................................................. 3-72

3.4.11.4 Removing the Stapler Cover............................................................................................................. 3-73
3.4.11.5 Removing the Stapler........................................................................................................................ 3-73
3.4.11.6 Removing the Drive Unit.................................................................................................................. 3-73
3.4.11.7 Removing the Process Tray Unit ...................................................................................................... 3-74
3.4.11.8 Removing the Paper Holder Solenoid .............................................................................................. 3-75
Chapter 3
3.1 External Covers
[1]
3.1.1 Upper Cover

[2]
[3]
3.1.1.1 Removing the PCB

Cover
0008-0708
1) Open the front cover [1] of the finisher.

2) Pull the lever [2] and draw out the finisher.
[1]
F-3-3
3.1.1.3 Removing the Upper

Cover
0008-0710
1) Remove the screw [1] on the back of the finisher

[1]
and detach the top cover (rear) [2].

[2]
[3]
[1]
[2]
F-3-1
3) Remove the 2 screws [1] and detach the PCB cover
[2].
[1]
[2]
F-3-4
2) Disconnect the 2 connectors [1] and then remove
[1]
the harness from the upper cover [2].
F-3-2
3.1.1.2 Removing the Top

Harness Cover
[2]
0008-0709
1) Remove the 3 screws [1], release the 2 hooks [2],

and then detach the top harness cover [3].
[1]
F-3-5
3) Remove the 3 screws [1] and detach the upper
cover [2].
3-1
Chapter 3
3.1.3 PCB Cover

[2]

Cover
0007-9397

[1]
F-3-6
3.1.2 Left Cover

[1]
3.1.2.1 Removing the Left

Cover
0008-0729
[3]
[2]
F-3-9

[2].
[1]
[2]
[1]
[3]
[2]
F-3-7
3) Remove the 2 screws [1] and detach the left cover
[2].
[1]
F-3-10
3.1.4 Top Harness Cover

Cover
0008-0698

[1]
F-3-8
3-2
[2]
Chapter 3
3.1.5 Bottom Cover

3.1.5.1 Removing the Bottom
Cover
[1]
[3]
0008-0714

[2]
F-3-11
[2].
[1]
[1]
[2]
[3]
[2]
F-3-14
3) Remove the screw [1] and detach the bottom cover
[1]
(lower)[2].
F-3-12
4) Remove the screw [3] and remove the catch [4] and
pin [5].

Harness Cover
5) Remove the 2 screws [6] and detach the bottom

0008-0699
cover [8] while pulling up the lever [7].

[6]
[7]
[5]
[1]
[8]
[2]
[4]
[2]
[3]
[1]
[6]
[3]
F-3-15
3.1.6 Tray Guide Top Cover

[1]
F-3-13

Cover
0008-0718

3-3
Chapter 3
2) Loosen the 2 screws [1] on the bottom of the tray

and detach the tray guide top cover [2].
[1]
[1]
[3]
[2]
[2]
F-3-16
(lower)[2].
pin [5].
[6]
[7]
[5]
[8]
[2]
[4]
[1]
[6]
[3]
F-3-17
3.1.6.2 Removing the Tray

Guide Top Cover
0008-0720
1) Remove the 2 screws [1] on the back of the finisher.

[1]
F-3-18
3-4
F-3-19
Chapter 3
3.2 Drive System
[1]
3.2.1 Feed Motor

[2]
[3]

Cover
0008-1044

[1]
F-3-22

Cover
0008-1046

[1]

[2]
[3]
[1]
[2]
F-3-20
[2].
[1]
[2]
F-3-23
[1]
F-3-21

Harness Cover
[2]
0008-1045

[1]
F-3-24
cover [2].
3-5
Chapter 3
3) Detach the timing belt [1].
[2]
[1]
F-3-25
[1]
F-3-28
3.2.1.4 Removing the Stapler

Cover
0008-1051
1) Remove the screw [1] and detach the stapler cover
4) Remove the 4 screws [1] and remove the drive unit

[2].
[2].
[1]
[1]
[2]
[1]
[2]
F-3-29
F-3-26
3.2.1.5 Removing the Drive

Unit
3.2.1.6 Removing the Process

Tray Unit
0008-1047
1) Disconnect all connectors from the finisher
0008-1052
1) Remove the 2 screws [1] and remove the inlet guide

[2].
controller PCB [1].

2) Remove the 2 screws [2] and remove the finisher
controller PCB together with the mount [3].
[2]
[2]
[1]
[3]
F-3-30
[1]
2) Remove the 2 screws [1] and remove the process

tray unit (right) [2] and stay [3].
F-3-27
3-6
Chapter 3
tray unit (left) [5].
[4]
[5]
[4]
[1]
[1]
[2]
[3]
[1]
[3]
[2]
F-3-33
F-3-31
3.2.1.7 Removing the Feed

Motor

[2].
0008-1053
[1]
1) Remove the harness [2] from the guide [1].
[2]
2) Remove the 2 screws [3] and remove the feed

motor [4].
[4]
[2]
[1]
F-3-34

Harness Cover
0008-1580

[1]
[3]
F-3-32
[1]
3.2.2 Stack Tray Shift Motor

[2]
[3]

Cover
0008-1579

[1]
F-3-35

Cover
0008-1582
3-7
Chapter 3

[2]
[1]
[1]
[3]
[2]
F-3-39
F-3-36
(lower)[2].
pin [5].
[2]
[6]
[7]
[5]
[8]
[1]
F-3-37
[2]

cover [2].
[4]
[6]
[1]
[3]
F-3-40

Cover
[2]
0008-1584

[1]
F-3-38

Cover
[1]
0008-1583

[3]
[2]
F-3-41
3-8
Chapter 3

[2].

Harness Cover
0008-1028

[1]
[2]
[3]
[2]
[1]
F-3-42
3.2.3 Stapler
[1]
F-3-45

Cover
0008-1027


Cover
0008-1029

[2]
[1]
[1]
[3]
[2]
F-3-43
F-3-46
[2].
[1]
[2]
[1]
F-3-44
3-9
Chapter 3
[1]
[3]
[2]
[2]
[1]
F-3-47
F-3-50
3.2.4 Drive Unit
cover [2].

Cover
[2]
0008-1010

[1]
F-3-48

Cover
[1]
0008-1030

[2].
[3]
[1]
[2]
F-3-51
[2]

[2].
[1]
[2]
F-3-49
0008-1031
1) Remove the screw [1], disconnect 2 connectors [2],

and then remove the stapler [3].
[1]
F-3-52

Harness Cover
0008-1011
3-10
Chapter 3

[1]
[2]
[2]
[3]
[1]
F-3-56

Cover
[1]
F-3-53

Cover
0008-1048

0008-1012
[2].
[1]
[2]

[2]
[1]
F-3-57

Unit
F-3-54
0008-1013

controller PCB [1].

[2]
[2]
[3]
[1]
F-3-55
[1]

cover [2].
F-3-58
3-11
Chapter 3
[2].
[1]
[2]
[1]
F-3-62
[1]
F-3-59
[2].

Harness Cover
0008-1034

[1]
[2]
[1]
[1]
[2]
[3]
F-3-60
3.2.5 Offset Motor

[1]
F-3-63

Cover

Cover
0008-1033

[2]
[1]
[3]
[2]
F-3-61
F-3-64
3-12
[1]
0008-1035
Chapter 3

3.2.6 Stack Slide Motor

Cover
[2]
0008-1036

[1]
F-3-65
cover [2].
[1]
[2]
[3]
[2]
F-3-68
[2].
[1]
[1]
F-3-66
[2]
3.2.5.4 Removing the Offset

Motor
0008-1039
1) Disconnect the connector [1].
[1]
2) Remove the guide [2] and remove the harness [4]
F-3-69
from the edge saddle.

3) Remove the 2 screws [5] and remove the offset
motor [6].

Harness Cover
0008-1037
[5]
[6]
[4]
[2]
[1]
[3]
F-3-67
3-13
Chapter 3
[1]
[2]
[2]
[3]
[1]
F-3-73
[1]
F-3-70

Cover

Cover
0008-1038
0008-1049

[2].

[2]
[1]
[2]
[1]
F-3-74

Unit
F-3-71
0008-1042

controller PCB [1].
[2]
[2]
[3]
[1]
F-3-72
[1]

cover [2].
F-3-75
3-14
Chapter 3
[4]
[5]
[4]
[1]
[2]
[3]
[1]
[1]
F-3-76
F-3-79
3.2.6.7 Removing the Stack

Slide Motor
[2].
[1]
[2]
0008-1054
1) Remove the harness [2] from the guide [1].
[1]
2) Remove the 2 screws [3] and remove the stack slide

motor [4].
[3]
[4]
F-3-77

Tray Unit
0008-1043

[2].
[2]
[1]
F-3-80
[2]
[1]
F-3-78
3-15
Chapter 3
3.3
Document
System
Feeding
[1]
[2]
3.3.1 Stack Tray Assembly
[3]

Cover
0008-0731
[1]
F-3-83

Cover
0008-0733

[1]
[3]
[2]
[1]
[2]
F-3-81
[2].
[1]
[2]
F-3-84
[1]
F-3-82

Harness Cover
[2]
0008-0732

[1]
F-3-85
cover [2].
3-16
Chapter 3

Guide Top Cover
[2]
0008-0739

[1]
[1]
F-3-86

Cover
0008-0738

(lower) [2].
F-3-89
pin [5].

[1]
[6]
[7]
[5]
[8]
[2]
[2]
[4]
[6]
[1]
[3]
F-3-87

Cover
0008-0737

[2].
F-3-90

Cover
0008-0744

[2].
[1]
[2]
F-3-88
3-17
Chapter 3
[1]
[2]
[2]
[1]
F-3-91
F-3-94

Tray Assembly
3.3.2 Process Tray Assembly

0008-0741
1) Remove the 2 screws [1] and detach the harness

cover [2].

Cover
0008-1020

[1]
[2]
[1]
[1]
F-3-92
2) Disconnect the connector [1] on the back of the
[3]
finisher, remove the harness [2] from the harness
[2]
F-3-95
guide, and then remove the reusable band [3].

[3]

[2].
[1]
[2]
[2]
[1]
F-3-93
3) Turn the dial [1] and remove the stack tray
assembly [2].
3-18
[1]
F-3-96
Chapter 3

Harness Cover
0008-1021
[2]

[1]
[1]
F-3-99
[2]
[3]

cover [2].
[2]
[1]
F-3-97

Cover
0008-1022
[1]
F-3-100

[2]
[1]

Cover
0008-1050

[2].
[1]
[2]
F-3-98
F-3-101

Unit
0008-1023

controller PCB [1].
3-19
Chapter 3
[2]
[2]
[3]
[1]
[1]
F-3-105
F-3-102

[4]
[5]
[4]
[1]
[2]
[1]
[3]
F-3-103
[1]

[2].
[1]
[2]
F-3-106
3.3.3 Feed Rollor
[1]

Cover
0008-1123

F-3-104

Tray Unit
0008-1025

[2].
3-20
Chapter 3

[2]
[1]
[1]
[3]
[2]
F-3-107
F-3-110
[2].

[1]
[2]
[2]
[1]
F-3-108

Harness Cover
[1]
F-3-111
0008-1124

cover [2].

[1]
[2]
[2]
[3]
[1]
F-3-112
3.3.3.4 Removing the Feed

Roller
[1]
F-3-109

Cover
0008-1131

0008-1125
controller PCB [1].

2) Remove the 2 screws [2] and detach the finisher
3-21
Chapter 3
[3]
[2]
[1]
[4]
[3]
[3]
[2]
[1]
[1]
F-3-113
F-3-116
3) Remove the timing belt [1].
[1]
F-3-114
4) Remove the 2 screws [1] and detach the offset
motor unit [2].
[1]
[2]
F-3-115
5) Remove the 2 resin E-ring [2], 1 gear [2], and 2
bearings [3], and then remove the feed roller [4].
3-22
Chapter 3
3.4 Electrical System
[1]
3.4.1 Stack Tray Paper Surface

[2]
Sensor
[3]

Cover
0008-1177
[1]
F-3-119

Cover
0008-1188

[1]
[3]
[2]
[1]
[2]
F-3-117
[2].
[1]
[2]
F-3-120
[1]
F-3-118

Harness Cover
[2]
0008-1187

[1]
F-3-121
cover [2].
3-23
Chapter 3
controller PCB [1].

[2]
[2]
[3]
[1]
F-3-122

Cover
[1]
0008-1225
F-3-125
[2].
[1]
[2]
F-3-123
[1]
F-3-126
0008-1228
[2].
[1]
[1]
[2]
[1]
[3]
[2]
F-3-124
F-3-127

Unit

Tray Unit
0008-1226
3-24
0008-1229
Chapter 3
[2].
3.4.2 Stack Tray Lower Limit Sensor

Tray Lower Limit Sensor
[2]
0008-1231

[1]
F-3-128
[1]

[4]
[5]
[3]
[2]
F-3-131
[4]
[1]

and remove the harness guide [2].
4) Disconnect the connector [3] and remove the sensor
[2]
[4].
[3]
[1]
[2]
F-3-129

Tray Paper Surface Sensor
0008-1230

[2].
[2]
[1]
[1]
[3]
[4]
F-3-132
3.4.3 Process Tray Paper Sensor

Cover
F-3-130
0008-1174
3-25
Chapter 3

Cover
0008-1189

[2]
[1]
[1]
[3]
[2]
F-3-133
[2].
F-3-136
[1]
[2]

[1]
[2]
F-3-134

Harness Cover

[1]
[1]
0008-1186
F-3-137
cover [2].
[2]
[2]
[3]
[1]
[1]
F-3-135
3-26
F-3-138
Chapter 3

Cover
0008-1199

[2].
[1]
[2]
[1]
F-3-141
[2].
F-3-139
[1]

Unit
[2]
[1]
0008-1202

controller PCB [1].
F-3-142
[2]

Tray Unit
[3]
0008-1205

[2].
[1]
[2]
F-3-140
[1]
F-3-143
3-27
Chapter 3
[4]
[4]
[5]
[1]
[2]
[1]
[3]
[1]
[3]
[2]
F-3-144
F-3-146

Tray Paper Sensor

0008-1212
[2].
[1]
[2].
[2]
[1]
F-3-147
3.4.4.1.2
[2]
Removing
Controller PCB
[1]
F-3-145
the
Finisher
0008-1016
1) Disconnect all harnesses from the finisher

controller PCB [2].
3.4.4 Finisher Controller PCB

controller PCB [2].
3.4.4.1 Finisher Controller PCB

[2]
3.4.4.1.1 Removing the PCB Cover
0008-1015

[1]
F-3-148
3-28
Chapter 3
3.4.4.1.3 Procedure to Follow after
2Then, select the type of punch unit by the push
Replacing the Finisher Controller
switch (SW2). Each press on the push switch will
PCB
0008-1419
1.Setting the Type of Punch Unit Hole (W/punch unit
cause the indication to change repeatedly from 1 to 4

shown in the table.
connected)
T-3-1
1Set the DIP switch (SW1) as follows:

ON
F-3-149
LED
Unit type
flashes once and goes off*1
4-hole unit (French)
flashes 2 times and goes off*1
2/3-hole unit
2-hole unit
4-hole unit (Sweden)
*1: 1 cycle of flashing consists of ON for 300 msec

and then OFF for 200 msec.
3) When the desired type is selected, hold down the
push switch so that the LED will remain on, indicating
that the selected type has been registered in EEPROM.
4) Put the push switch (SW2) back to its original
[1]
setting, and turn off and then on the power.
3.4.5 Front Cover Safety Switch
[3]
[2]
F-3-150

Cover
0008-1100

[2].

[1]
[2]
[1]
F-3-151
3-29
Chapter 3
3.4.5.2 Removing the Front

Door Safety Switch
0008-1105

Harness Cover
0008-1139
1) Disconnect the connector [1], remove the screw [2],
and then remove the front door safety switch [3].

[1]
[3]
[2]
[3]
[2]
[1]
F-3-152
3.4.6 Inlet Sensor
[1]
F-3-155

Cover
0008-1138


Cover
0008-1140

[2]
[1]
[1]
[3]
[2]
F-3-153
[2].

[1]
[2]
[1]
F-3-154
3-30
F-3-156
Chapter 3
3.4.7 Stack Slide HP Sensor

Cover
[2]
0008-1168

[1]
F-3-157
cover [2].
[1]
[2]
[3]
[2]
F-3-160
[1]
[2].
F-3-158
3.4.6.4 Removing the Inlet

Sensor
[1]
[2]
0008-1141
1) Remove the screw [1] and detach the sensor cover

[2].
[4].
[1]
F-3-161
[2]

Harness Cover
0008-1183

[4]
[3]
[1]
F-3-159
3-31
Chapter 3
[1]
[2]
[2]
[3]
[1]
F-3-165
[1]
F-3-162

Cover

Cover
0008-1190
0008-1200

[2].

[2]
[1]
[2]
[1]
F-3-166

Unit
F-3-163
0008-1203

controller PCB [1].
[2]
[2]
[3]
[1]
F-3-164
[1]

cover [2].
F-3-167
3-32
Chapter 3
[4]
[5]
[4]
[1]
[2]
[3]
[1]
[1]
F-3-168
F-3-171
3.4.7.7 Stack Slide HP Sensor
[2].
0008-1209
1) Disconnect the connector [1] and remove the

[1]
[2]
sensor.
[1]
F-3-169
[1]

Tray Unit
[2]
F-3-172
0008-1207

[2].
3.4.8 Offset HP Sensor

Cover
[2]
0008-1171

[1]
F-3-170
3-33
Chapter 3

[2]
[1]
[1]
[3]
[2]
F-3-173
F-3-176
[2].

[1]
[2]
[2]
[1]
F-3-174

Harness Cover
[1]
F-3-177
0008-1184

cover [2].

[1]
[2]
[2]
[3]
[1]
F-3-178

HP Sensor
[1]
F-3-175

Cover

0008-1191
3-34
0008-1219
controller PCB [1].

Chapter 3
[2]
[3]
[1]
[1]
[3]
[2]
F-3-181
F-3-179
3) Remove the screw [1] and detach the sensor cover
[2].

[2].
[1]
[4].
[2]
[1]
[1]
[3]
F-3-182
[4]

Harness Cover
[2]
F-3-180
0008-1185
3.4.9 Tray Clock Sensor

[1]

Cover
0008-1172
[2]
[3]
[1]
F-3-183

Cover
0008-1192
3-35
Chapter 3

[2]
[1]
[6]
[7]
[5]
[8]
[2]
[4]
[6]
[1]
[3]
F-3-187
F-3-184
3.4.9.5 Removing the left cover

0008-1264

[2].
[2]
[1]
F-3-185
[2]
[1]
F-3-188
cover [2].

Guide Top Cover
[2]
0008-1268

[1]
[1]
F-3-186

Cover
0008-1263

(lower) [2].
F-3-189
pin [5].
3-36
Chapter 3
3) Turn the dial [1] and remove the stack tray

assembly [2].
[1]
[2]
[1]
[2]
F-3-193

Clock Sensor
F-3-190

Tray Assembly
0008-1273
1) Remove the 4 screws [1] and remove the plate [2].

0008-1272
1) Remove the 2 screws [1] and detach the harness

cover [2].
2) Disconnect the harness from the mini-clamp [3],

disconnect the connector [4], and then remove the
sensor [5].
[4]
[3]
[5]
[1]
[2]
[1]
[1]
[2]
[1]
F-3-194
F-3-191
2) Disconnect the connector [1] on the back of the
3.4.10 Offset Solenoid
finisher, remove the harness [2] from the harness

guide, and then remove the reusable band [3].
[3]

Cover
0008-1088

[2]
[1]
F-3-192
3-37
Chapter 3

[2]
[1]
[1]
[3]
[2]
F-3-195
F-3-198
[2].

[1]
[2]
[2]
[1]
F-3-196

Harness Cover
[1]
F-3-199
0008-1089

cover [2].

[1]
[2]
[2]
[3]
[1]
F-3-200

Solenoid
[1]
F-3-197

Cover
1) Remove the connector [1] and remove the harness

0008-1090
3-38
0008-1091
from the wiring saddle [2] and cable guide [3].

2) Remove the 2 screws [4] and remove the offset
solenoid [5].
Chapter 3

Harness Cover
[4]
[1]
[2]
0008-1074

[1]
[5]
[3]
[2]
[3]
F-3-201
3.4.11 Paper Holder Solenoid

Cover
[1]
0008-1073

F-3-204

Cover
0008-1075

[2]
[1]
[1]
[3]
[2]
F-3-202
[2].
F-3-205
[1]
[2]
[1]
F-3-203
3-39
Chapter 3
[1]
[3]
[2]
[2]
[1]
F-3-206
F-3-209

Unit
cover [2].
0008-1083

controller PCB [1].
[2]

[2]
[1]
F-3-207
[3]

Cover
0008-1079
[1]

[2].
[1]
F-3-210
[2]
F-3-208
0008-1081

[1]
F-3-211
[2].
3-40
Chapter 3
[1]
[2]
3.4.11.8 Removing the Paper

Holder Solenoid
[1]
0008-1085
1) Remove the 2 screws [1] and remove the paper

holder solenoid [2].
[1]
[2]
F-3-212

Tray Unit
0008-1084

[2].
F-3-215
[2]
[1]
F-3-213
[4]
[5]
[4]
[1]
[2]
[3]
[1]
F-3-214
3-41
Chapter 4Maintenance
Contents
Contents
4.1 Maintenance and Inspection ............................................................................................................................... 4-1
4.1.1 Periodically Replaced Parts......................................................................................................................... 4-1
4.1.1.1 Periodically Replaced Parts.................................................................................................................. 4-1
4.1.2 Durables....................................................................................................................................................... 4-1
4.1.2.1 Durables................................................................................................................................................ 4-1
4.1.3 Periodical Servicing .................................................................................................................................... 4-2
4.1.3.1 Periodical Servicing.............................................................................................................................. 4-2
4.2 Adjustment ......................................................................................................................................................... 4-3
4.2.1 Adjustment at Time of Parts Replacement.................................................................................................. 4-3
4.2.1.1 Making Adjustments When Replacing the Finisher Controller PCB................................................... 4-3
4.3 Outline of Electrical Components ...................................................................................................................... 4-4
4.3.1 Outline of Electrical Components ............................................................................................................... 4-4
4.4 Variable Resistors (VR), Light-Emitting Diodes (LED), and ........................................................................... 4-7
4.4.1 Light-Emitting Diodes and Check Pins by PCB ......................................................................................... 4-7
4.4.2 Finisher Controller PCB .............................................................................................................................. 4-7
4.4.3 DIP Switch Functions.................................................................................................................................. 4-8
Chapter 4
4.1 Maintenance and Inspection

4.1.1 Periodically Replaced Parts
4.1.1.1 Periodically Replaced Parts
0006-2083
The machine does not have parts that need to be replaced on a periodical basis.
4.1.2 Durables
4.1.2.1 Durables
0006-2084
Some parts of the machine may require replacement once or more over the period of product warranty because of
wear or damage. Replace them as needed by referring to the following table:
T-4-1
No.
Parts name
Stapler
Parts No.
FM20665-000
Static eliminator
4A3-1134
-000
Static eliminator
4A3-1271-
000
Qty
1
2
Life
Remarks
500,000
number of stapling
times
operations
1,000,000
sheets
1,000,000
for optional tray
sheets
The values in the above table are estimates only, and are subject to change depending on future data.
4-1
Chapter 4
F-4-1
[1]Stapler
[2]Static eliminator 1
[3]Static eliminator 2
4.1.3 Periodical Servicing

4.1.3.1 Periodical Servicing
The machine does not have items that must be serviced on a periodical basis.
4-2
0006-2085
Chapter 4
4.2 Adjustment
ON
4.2.1 Adjustment at Time of Parts

Replacement
F-4-2
4.2.1.1 Making Adjustments

When Replacing the Finisher
Controller PCB
2Then, select the type of punch unit by the push

switch (SW2). Each press on the push switch will
cause the indication to change repeatedly from 1 to 4
0008-1418
shown in the table.
1.Setting the Type of Punch Unit Hole (W/punch unit

T-4-2
connected)
1Set the DIP switch (SW1) as follows:
LED
Unit type
flashes once and goes off*1
4-hole unit (French)
2/3-hole unit
2-hole unit
4-hole unit (Sweden)
*1: 1 cycle of flashing consists of ON for 300 msec

and then OFF for 200 msec.
3) When the desired type is selected, hold down the
push switch so that the LED will remain on, indicating
that the selected type has been registered in EEPROM.
4) Put the push switch (SW2) back to its original
setting, and turn off and then on the power.
4-3
Chapter 4
4.3 Outline of Electrical Components

4.3.1 Outline of Electrical Components
0008-0333
T-4-3
Notation
PI1
Stack edging HP sensor
PI2
Handing tray paper sensor
PI3
Paper surface sensor
PI5
Inlet sensor
PI6
Offset HP sensor
PI7
Tray clock sensor
PI8
Stack tray paper sensor
P19
Tray 300 sensor
PI10
Tray lower limit sensor
4-4
Name
Stapler HP sensor (built into

stapler)
Stapler staple sensor (built into
stapler)
Parts
Finisher controller
No.
PCB
WG85571
WG85571
WG85571
WG85571
WG8-
J3
Jam code
1F81
J3
J3
1011
J4
1121
J4
5571
WG85571
WG85571
WG85571
WG85571
J5
J5
J5
J5
1506
PI5
PI1
PI3
PI2
PI7
PI6
PI9
PI10
PI8
F-4-3
T-4-4
Finisher
Notation
Name
Parts No.
Description
controller
E code
PCB
moves up/
M1
Stack tray shift motor
4K1-4055
down the
J6
540
stack tray
M2
Feed motor
4K1-4054
moves paper
J7
drives the
M3
Stack edging motor
4K1-4053
stack edging
J8
575
J9
520
slider
M4
Offset motor
4K1-4052
M5
Stapler motor
FM2-0665
Front cover safety

SW1
switch
drives the
offset roller
drives the
J12
stapler
J13
cuts off the

WC4-5236
24-V power
supply
[1]
Finisher controller
PCB
4G1-1478
J1
531
Paper retaining
SL1
solenoid
moves up/
4K1-4056
down the
J10
paper retainer
Offset solenoid
SL2
moves up/
4K1-4057
down the
offset roller
F-4-4
J11
Chapter 4
4.4 Variable Resistors (VR), Light-Emitting Diodes (LED), and

Check Pins by PCB
4.4.1 Light-Emitting Diodes and Check Pins by PCB
0008-0647
Of the light-emitting diodes (LED) and check pins used in the machine, those needed in the field when servicing the
machine are discussed herein.
Do not use the variable resistors (VR) and check pins that are not discussed herein. A check using these will
require the use of special tools/instruments and a high level of accuracy.
4.4.2 Finisher Controller PCB
15
J6
2 J14 1
2
3
4
2
1
2 J4 6
SW1
ON
SW2
J5
12 2
3 J17 1 4 J7 1 4 J8 1
J18
5 J9 1 2 J10 1
J15
14
J12 5 1 J13 4
2 J11 1 2 J16 1
2 1
0008-0648
J3
J2 5
J1
F-4-5
SW1use it for mode setting
SW2use it for adjustment and test start-up
T-4-5
Connector
J1
Target
power supply
4-7
Chapter 4
J2
communication
PI1
stack edging HP sensor
PI2
handling tray paper sensor
PI3
paper surface sensor
PI15
inlet sensor
PI16
offset HP sensor
PI7
tray clock sensor
PI8
stack tray paper sensor
PI9
tray 300 sensor
PI10
tray lower limit sensor
J6
M1
stack tray shift motor
J7
M2
feed motor
J8
M3
stack feed motor
J9
M4
offset motor
J10
SL1
paper retainer solenoid
J11
SL2
offset solenoid
J12
stapler
J13
M5
stapler motor
J14
front cover safety switch
J15
option tray
J16
CL1
shutter clutch
J17
PI15
shutter open/closed sensor
J3
J4
J5
4.4.3 DIP Switch Functions

The DIP switch (SW1) on the finisher controller PCB has the following functions:
-Press SW2 to switch over operations.
-At the end of a check, shift all bits of SW1 to OFF.
1.Checking the Operation of the Stack Tray Unit
ON
F-4-6
Operations
<With the Standard Tray at Home Position (point of paper surface detection)>
4-8
0008-0719
Chapter 4
1.The standard tray moves down 20 mm (until the paper surface sensor goes off).
2.The standard tray moves up and stops when the paper surface sensor goes on.
<With the Standard Tray Not at home Position (point of paper surface detection)>
1.The machine executes a series of operations used to move the standard tray to the point of paper surface detection.
<With the Option Tray at the Point of Paper Surface Detection>
1.The option tray moves down 20 mm (until the paper surface sensor goes off).
2.The option tray moves up and stops when the paper surface sensor goes on.
<With the Option Tray Not at the Point of Paper Surface Detection>
1.The machine executes a series of operations used to move the option tray to the point of paper surface detection.
<Moving the Stack Tray for Packing>
-use it to move the tray to a location that enables its storage
<Moving the Standard Tray to the Lower Limit>
-use it to move the tray to a standby location where the offset roller may be replaced
2.Paper-less Edging
ON
F-4-7
Operations
1.The standard tray is moved to the point of paper surface detection, and the stack discharge slider and the offset
roller are initialized.
2.The feed motor is driven in feed direction, and a series of operations is executed for shift mode (A4, 2 sheets, 4
sets).
3.In response to a press on the push switch, the foregoing series of operations is ended.
3.Checking the Feeder Unit
ON
F-4-8
Operations
1.The pickup solenoid is turned on. (A different set of operations is used depending on the initial state.)
2.Th feed motor is driven in the direction of sheet feed at 137 mm/sec.
3.The motor is accelerated to 230 mm/sec.
4.The motor is accelerated to 600 mm/sec.
4-9
Chapter 4
5.The motor is stopped after a feed of 50 mm.

6.The motor is driven for an equivalent of 40 mm in reverse feed direction (i.e., in which the sheet is pulled back)
and then stopped.
7.The motor is driven at 230 mm/sec in the direction in which the sheet is pulled back.
8.The feed motor is stopped.
9.The pickup solenoid is turned off.
10.The shutter is opened (if the option tray is selected).
11.The shutter is opened (if the option tray is selected).
*If an optional tray is fitted,
-when the shutter is closed, the machine executes a series of operations by which the shutter is opened.
-when the shutter is open, the machine moves the stack discharge slider for a tray switch-over.
*If no optional tray is fitted,
-the stack discharge slider is moved for a tray switch-over.
At the end of the foregoing operations, the machine goes to step 1.
4.Checking the Operation of the Alignment Unit
ON
F-4-9
Operations
1.The pickup solenoid is turned on.
2.The offset roller is initialized.
3.The offset roller is moved to the machine inside center.
4.A move is executed for a sheet width of 210 mm (A4R).
5.The offset roller is moved to the machine inside center.
7.The clamp solenoid is turned on.
8.The clamp solenoid is turned off.
<Initialization>
-If the push switch is pressed with the offset roller not at its home position, the machine executes a series of
operations used to move it to its home position. If it is already at home position, on the other hand, it is moved past
its home position and then retuned to it.
5.Checking the Operation of the Stack Discharge Unit
ON
F-4-10
4-10
Chapter 4
Operations
1.The pickup solenoid is turned on.
2.The stack discharge unit is initialized.
3.The clamp solenoid is turned on.
4.The clamp solenoid is turned off.
5.The stapler unit is driven for stapling operation.
6.A series of operations is executed to discharge the stack (to the standard tray).*1
7.The stack dis charge units moved for a tray swich-over
*1:At the same time, the tray is moved; in other words, the standard tray must be selected in advance for these
operations to occur.
<Initialization>
If the push switch pressed with the stack discharge slider not at its home position, it is moved to its home position.
If it is already at its home position, on the other hand, it is moved past the home position and then moved back to it.
6.Version Number Indication
ON
F-4-11
Operations
The version of the software is indicated by the LED on the DC controller, flashing as follows:
1.'1' is subtracted from the version number ("Major Version").
2.The result of 1. above is divided by '3'.
3.'1' is added to the remainder of the result of 2.
4.The LED is flashed as many times as indicated by the result of 3.
T-4-6
Number of Times the LED Is Flashed (example)
Version number
Number of times
Thereafter, repeats flashing once through 3 times.
4-11
Chapter 5Error Code
Contents
Contents
5.1 Service Error Code ............................................................................................................................................. 5-1
5.1.1 Service Error Code ...................................................................................................................................... 5-1
Chapter 5
5.1 Service Error Code

5.1.1 Service Error Code
0006-2540
T-5-1
Code
Detail
code
Description
Timing of detection
E505
0001
-The finisher controller PCB is
-The check sum of the data
faulty.
stored in RAM and the

check sum computed by the
CPU are different.
0002
-At time of a data write

session, the verification
does not end within 2000
msec, causing a time-out
condition.
E520
0001
-The offset motor or the

finisher controller PCB is
faulty.
-The offset HP sensor is
faulty.
-At time of offset motor

operation, the offset HP
sensor does not go on
within 1000 msec even
when the motor has been
driven for 1000 msec in the
direction of HP sensor IN
side.
0002
-In the course of offset

motor operation, the offset
HP sensor does not go off
within 1000 msec even
when the motor has been
driven for 1000 msec in the
direction of HP sensor OUT
side.
5-1
E531
0001
0002
-The stapler unit is faulty.

-The stapler HP sensor is
faulty.
-The finisher controller
PCB is faulty.
-The stapler does not move

past the stapling home
position 400 msec after the
start of stapling.
-The stapler moves past the
stapling home position but
does not reach stapling
home position 400 msec
after the start of stapling
operation. Moreover, it
does not reach stapling
home position within 400
msec after the reverse
operation is started.
E540
0001
0002
0003
-The stack tray shift motor

or the finisher controller
PCB is faulty.
-The stack tray HP sensor is
faulty.
-The stack tray lock sensor
is faulty.
-The stack tray shift motor
is subjected to a faulty load.
The stack tray has been

driven, but the paper
surface is not detected.
The shift does not start
within a specific period of
time (i.e., a shift to the point
of retrieval).
moved, but it does not reach
the sensor within 3000
msec.
0005

moved, but the stack tray
encoder clock signal is not
detected twice or more
within 300 msec.
E542
0001
0002
0003
-The option tray motor or

the finisher controller PCB
is faulty.
-The option stack tray HP
sensor is faulty.
-The option stack tray clock
sensor is faulty.
-The option stack tray shift
motor is subjected to a
faulty load.
-The option stack tray has

been driven, but the paper
surface is not detected.
A shift does not occur
within a specific period of
time (i.e., a shift to the point
of retrieval).
-The option stack tray is
moved up but does not
reach the HP sensor within
3000 msec.
0005
-The option stack tray has

been driven, but the option
stack tray encoder clock
signal is not detected twice
or more within 300 msec.
E575
0001
-The stack edging motor or

is faulty.
-The stack discharge unit
HP sensor is faulty.
-At time of edge discharge

motor operation, a move
has been initiated in the
direction of stack discharge
(i.e., HP sensor IN side), but
the stack discharge HP
sensor does not go on
within 2000 msec.
0002
-At time of stack motor

operation, a move has been
initiated in the direction of
HP sensor OUT side, but
the stack HP sensor does
not go off within 2000
msec.
E584
0001
0002
-The shutter drive motor or

is faulty.
-The shutter open sensor is
faulty.
-The shutter clutch is faulty.
At time of opening the

shutter unit, the shutter
open sensor does not go on
and the opening operation
msec.
At time of closing the
shutter unit, the shutter
open sensor does not go off
and the closing operation
msec.
Oct 18 2004

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Service Manual

Finisher, Sorter, DeliveryTray

COPYRIGHT 2001 CANON INC.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

The following rules apply throughout this Service Manual:

Chapter 3Parts Replacement Procedure

3.1.3 PCB Cover................................................................................................................................................... 3- 2

3.2.6.7 Removing the Stack Slide Motor ...................................................................................................... 3- 15

3.4.6.1 Removing the PCB Cover.................................................................................................................. 3- 30

4.1.3.1 Periodical Servicing............................................................................................................................. 4- 2

Chapter 5Error Code

1.1 Product Specifications

1-stage tray and extension tray for

large size paper

Lowering stack tray

A3, B4, A4, A4R, B5, B5R, A5R,

Plain paper, recycled paper, colored

Stack offset loading

Non-sort, sort, group

Non-sort, soft, group

A4, B5: 300 sheets/30 copies (height =

Small size: Height = 40 mm; Large

A4, B4: 50 sheets (64 to 80 g/m2)

Paper width: 210.0 mm to 297.0 mm

Paper width: 210.0 mm to 297.0 mm

Stack offset loading

Paper width: 210.0 mm to 297.0 mm

480mm(W) x 520mm(D) x 300mm(H)

Powered from main body (24 V/13 V)

Powered from main

Noise specification for main body + 3

Additional finisher tray-B1

Stapling by rotary cam

- Oblique stapling at one position

Number of sheets that

Small size: 50 sheets; Large size: 30 sheets

Paper thickness: 5.5

Maximum: Two 128 g/m2 sheets + Forty-

eight 80 g/m2 sheets (small size)

Replacement of dedicated staple sheet

- Stapling position (one position, rear)

A3 , B4 , A4 , A4R , B5 , LDR , LGL , LTR , LTR-R

1.2 Names of Parts

1.2.2 Cross-sectional View

2.1 Basic Construction

2.1.2 Outline of Electric Circuits

Option tray PCB*1

*1: Only when option tray is installed

2.2 Basic Operation

- Ejection of 3-sheet stack (after offsetting and stapling)

2.3 Feed Drive System

2.3.2 Feed Roller Control

The feed roller is driven by the feed motor (M2).

2.3.3 Offset Roller Control

2.3.4 Feed Motor Control

The feed motor (M2) is a 4-phase stepping motor.

2.3.5 Offset Motor Control