indekiler / Index

Genel Bilgi / General Information.............................................................................2

Kompansatr Yaplar / Expansion Joint Structures........................................3
Seim Kriterleri / Selection Criteria....................5
Hareket Yetenei / Movement Capability ..................6
Montaj Biimleri / Assembling Types.......................7
zolasyon Yast / Insulation Bolster.........................9
Ynlendirici Plakalar / Liner......................10
Akll Flan / Smart Flange......................11
Kompansatr Uygulamalar / Expansion Joint Applications................12
Gaz Trbinleri / Gas Turbines........................13
Gaz Trbin Kompansatrleri / Gas Turbine Expansion Joints................14
Trbin Sarmal Kompansatr / Turbine Inlet Volute....................15
Fan Giri-k Kompansatrleri / Fan Inlet&Outlet Expansion Joints............16
Toz Toplama Kompansatrleri / Dedusting Expansion Joints..........................17
Ptfe Film Kaynak ts / Ptfe Film Welding Iron.........................................18

Genel Bilgi
alma ve ortam artlarna uygun imal edilen kuma katmanl kompansatrler, boru ve kanallardaki genleme
ve titreimleri zerine alarak snmler. Bylece hattn salkl bir ekilde almasn salanr.
Esnek ve hafif olduklarndan stoklanmas,nakliyesi,montaj ve demontaj elik kompansatrlerden daha dk
maliyetlidir.
Kanal ve boru hattna uygun dairesel , kare, dikdrtgen,konik vb. ekilde -50C den +1200C scaklk aralna
uygun tek veya ok katl kuma katmanl kompansatrler istenirse elik karkasl olarak da imal edilebilir.

General Information
Fabric expansion joints which produced in accordance with the conditions of working and ambient, damps the
expansion and the vibration on the pipes and ducts. Thus, after the expansion joint, working line becomes longer
lasting.
Because of flexible and lightweight features their storage, transport, assembly and disassembly costs are much
cheaper than steel expansion joints.
According to the pipe line, from -50C to +1200C temperature, single or multi-layer expansion joints can be
produce in circle, square, rectangular, conical, etc... structures with steel frame if requested.

Uygulama Alanlar

Application Fields

Gaz trbin ve kojenerasyon sistemleri

Demir-elik sanayi
imento sanayi
Kat sanayi
Ya rafineleri
Alminyum endstrisi
Enerji santralleri
Cam sanayi
Otomotiv sanayi

Gas turbine and cogeneration systems

Iron-steel industry
Cement industry
Paper industry
Oil refineries
Aluminum industry
Power plants
Glass industry
Automotive industry

Kompansatr Yaplar

Expansion Joint Structures

Tek Katmanl Kompansatrler:
Genellikle dk scakln ve basncn olduu ortamlarda en uygun zmlerdir. ift taraf silikon,
teflon, vb. kapl cam elyaf kumalardan imal edilir. nce yapdaki tek katmanl kuma kompansatrlerin
balant yerlerinden kaak yapmamas iin kompansatr flanlarna 2-3 mm kalnlnda cam elyaf
kumalar ierden ve dardan takviye edilir. Bu ekilde iyi bir szdrmazlk salamann yannda balant
elemanlarnn kompansatr flanna zarar vermesi engellenmi olur.

Single Layer Expansion Joints:

Generally, the most suitable solutions for environments where low temperature and pressure exists.
Produce from double side Teflon, silicone, etc. coated glass fiber fabrics. In thin layers of single-layer
expansion joint application, in order to prevent leakage, 2-3mm glass fiber fabric is reinforced inside and
outside at the flanges connections. In addition to providing a good seal in this way, the connecting elements prevents damage to the expansion joint flange.

rn eitleri:
Fanflex
100Cnin altnda, ortam artlarnn ok sert olmad, stma ve
havalandrma sistemleri gibi ortamlar iin uygundur.
Acidlex
ift taraf veya tek taraf PTFE-lamine edilmi cam kuma
katmanndan oluan bu rn 300Cnin altnda, kuvvetli asitlere
maruz kalan blgeler iin uygundur.

Product Range:
Fanflex
Used in temperatures below 100C, where the media is not aggresive
like heating and ventilation systems.
Acidflex
Double-side or one side PTFE-laminated glass fabric layered products
is suitable for medias exposed to strong acids where temperature do
not exceed 300C

ok Katmanl Kompansatrler:
lk drt katmandan oluan kompansatrlerin maks. dayanm scakl 400C dir. Daha yksek sda alma artlar iin
mutlaka izolasyon yast kullanlmaldr.
1. D Katman: Kompansatr d etkenlere kar (gne, yamur vs.) korur. En nemli katman olan szdrmazlk katmann
delinmesini engeller.
2. Szdrmazlk Katman: Kompansatrn kalbi niteliinde olan bu katman her trl akkana kar %100 szdrmazlk salar
3. zolasyon Katman: Szdrmazlk katmann yksek slardan korumann yannda kompansatrn maruz kald yksek
scakl zerinde absorbe ederek enerji tasarrufu salar.
4. Katman: Bu katman kompansatrn basn dayanmn arttrr. zolasyon katmanlarnn kanal ierisine karp
istenmeyen blgeleri tkamas engellenir. Bununla birlikte kompansatrn boyut dzgnln ve kullanm mrn arttrr.
5. zolasyon Yast: zolasyon yast eitli doal elyaflardan meydana gelen (cam, silikat) izolasyon malzemelerdir. Bu
malzemeler istenildii kesite gre imal edildikten sonra mekanik mukavemet ykseklii olan kumalar ile kaplanmaldr.
Ayrca byk eksenel hareketlerde flanl tip izolasyon yastklar imal edilir.

Multi-layer Expansion Joints:

The maximum temperature resistance of the composition including this four layers is 400C, therefore for the high
temperature operating conditions insulation bolster must be used.
1.Outer Layer: Protects expansion joints against external aggressors. Protects sealing layer from punctures.
2.Sealing layer: This layer serves as a heart of expansion joint and provides 100% seal against all kinds of fluid.
3.Insulation layer: In addition to protecting the sealing layer from high temperature, it helps to save energy by
absorbing the high temperature that expansion joint exposed.
4.Inner Layer: This layer increases the resistance to pressure of the expansion joint. Prevents mixing of the layers of
insulation inside the channel. In addition, it increases the consistency of expansion joint size and service life.
5.Insulation Bolster: Insulation bolsters are composed of a variety of natural fibers (glass, silicat). After produced
according to the desired cross-section, must be coated with high mechanical strength fabrics. In addition, flange type
isolation bolsters are made for large axial movements.

rn eitleri:
Ultraflex: 1000C scakl gemeyen ve yksek basn bulunmayan enerji
santralleri, demir-elik fabrikalar, geri dnm tesisleri, imento fabrikalar,
kat fabrikalar, vb. fabrikalarda yer alan hava ve baca gaz sistemleri iin
uygundur.
Armifl x: Rijidlii salamak iin i katmannda bulunan paslanmaz elik kafes
tel ve elik lamalar sayesinde gaz trbinleri, petrokimya santralleri, imento
fabrikalar gibi yksek basn ve scakln olduu zorlu koullar iin uygundur.
FDAflex: Gda retim proseslerinde kullanm US. FDA tarafndan onayl,
sala zararl herhangi bir partikl salnm yapmayan, srekli 200C, ksa
sreli 250C scakla dayanmaktadr.

Product Range:
Ultraflex: Suitable for air and chimney gas systems in power plants,
gas turbine plants, recycling plants, cement and paper factorys, ect.
where temperature do not exceed 1000C
Armiflex: With steel bars and mesh wires found in, to provide stability, it is
suitable for medias which exposed to high pressure and high temperatures
like gas turbines, petro-chemical plants, cement factorys.
FDAflex: Confirmed by US. FDA to use in food production process. Does not
release any particles which is harmful to health. Long time 200C, short time
250C temperature resistance.

Kompansatr Seim Kriterleri

Expansion Joint Selection Criteria

1. Montaj yeri ve artlar

2. Akkan
3. Partikller
4. Scaklk
5. Basn
6. Kaak problemleri
7. i nokta
8. D ortam koullar
9. Ak hz
10. Mekanik gerilim
11. Hareket yn

1. Location and conditions of installation

2. Fluid
3. Particles
4. Temperature
5. Pressure
6. Leakage problems
7. Dew point
8. Outside conditions
9. Flow rate
10. Mechanical stress
11. Direction of movement

Hareket Yetenei

Movement Capability
Eksenel Skma/Genleme
Kompansatrn boyutsal ksalmasnda (skma) veya uzamasnda
(genleme) kompansatrn birbirine bakan boyutlar paraleldir.

Axial Compression/Extension
The dimensional shortening (compression) or lengthening (extension) of
the expansion joint face-to-face dimension parallel to its longitudinal axis.

Yanal Hareket
Kompansatr flanlarnn hizasn deitiren, boru hattnn uzunlamasna
dzlemine dik dzlemlerin birinin veya her ikisinin hareketiyle meydana
gelen boru harekettir.

Lateral Movement
The amount of duct movement occurring in either or both of the two
perpendicular planes to the longitudinal axis of the duct, which moves the
expansion joint flanges out of alignment.

Burulma
Boru hattnn uzunlamasna eksenine dik dzlemlerin bklmesi
ile meydana gelen boru sistemi harekettir.

Torsional Deflection
The amount of twisting movement occurring in the perpendicular planes to
the longitudinal axis of the duct system.

Asal Eilme
Kompansatr flanlarnn paralel pozisyonun dna esnemesiyle
meydana gelen boru sistemi hareketi.

Angular Deflection
The amount of rotation of the duct system which flexes the expansion joint
flanges out of parallel position with each other.

Montaj Biimleri
Assembling Types
ATY A10
Hava aktarma ve orta sdaki egzoz borular iin kelepeli balant sistemi
Clamped joint system for ventilation and exhaust pipes at moderate temperature

ATY A20
Hava aktarma borular iin civatalanm laynerli U tipi balant sistemi
U type joint system with bolt-in liner for ventilation pipes

ATY A30
Yksek miktarda harekete sahip olan negatif basnl ortamlar iin civatalanm
laynerli U tipi balant sistemi
U type joint system with bolt-in liner for acceptance of higher movements at
negative pressure

ATY A40
Hava aktarma ve giri-k szdrmazl iin kelepeli balant sistemi
Clamped joint system for air adjustment and penetration seal.

Montaj Biimleri
Assembling Types
ATY A50
Yksek slarda yksek miktarda harekete sahip ortamlar iin kaynak laynerli uzun
mrl bant tipi balant sistemi
Durable band type joint system with weld-in liner in acceptance of higher
movements at very high temperaturesexcellent life time

ATY A60
Yksek scaklklardaki egzoz ve kk aplardaki gaz trbini santralleri iin
izolasyon yastkl ve kaynak laynerli bant tipi balant sistemi
Band type joint system with insulation bolster and weld-in liner for Exhaust
expansion joint at higher temperatures and GT-plants with smaller dimensions

ATY A70
Yksek scaklklardaki egzoz borular ve kk aplardaki gaz trbini santralleri
iin yksek hareket yeteneine sahip izolasyon yastkl ve kaynak laynerli bant tipi
balant sistemi
High movement capable band type joint system with insulation bolster and weldin liner for exhaust expansion joint at higher temperatures and GT-plants with
smaller dimensions

ATY A80
Negatif basnl ve orta scaklklardaki ortamlarda yksek harekete kabiliyetine
sahip civatalanm laynerli ve basn halkal U tipi balant sistemi.
U type joint system with bolt-in liner and pressure ring in acceptance of higher
movements within a moderate temperature area under negative pressure

zolasyon Yast
Insulation Bolster
Flanl izolasyon Yast
zolasyon yastnn flanlar kompansatr bezi ve bask flanlar arasna cvatalanmtr. Bu montaj ekli
izolasyon yastnn pozisyonunu koruyarak s dayanmnn en yksek seviyeye kmasn salar. Flansz
montaj ekillerinde izolasyon yast kompansatr boluunda serbest kalr ve scak gazlar/partikller
kompansatr bezi ile temas eder.

Tabbed Insulation Bolster

The bolsters integral flanges are bolted in place underneath the flexible element and backing bars. This
method of attaching the bolster to the frame sides ensures that the bolster stays in the proper position,
up against the belt, to provide the belt with the highest degree of thermal protection. Without such a
feature, the bolster would sit loosely within the expansion joint cavity and could allow hot gas and/or fly
ash to come in contact with the flexible element.

U tipi flanl i olasyon yast

U type flanged insulation bolster

Bant tipi flanl i olasyon yast

Flat type flanged insulation bolster

Blok zolasyon Yast

Bu ekil izolasyon yast kullanmnda kompansatr boluu ar
bir koruyucu ktle ile doldurulur. Blok izolasyon yastklar duru
srasnda kolaylkla taklp, sklebilir.

Block Insulation Bolster

This bolster design fills the expansion joints cavity with a large
protective mass. Pillow blocks can be easily installed or replaced
during an outage.

Ynlendirici Plakalar
Liners

Laynerler (ynlendiriciler) hava akn kompansatr boluundan uzaklatrarak kompansatr bezini

ve izolasyon yastn kl birikmesinden, pulsasyondan ve titreimden korur. Ayrca sy geri yanstmaya
yardmc olur. Laynerler kompansatrn geniliinde ve evre uzunluunda olmaldr ki boluu srekli
koruyabilsin. Laynerler kompansatr karkasna monte bir ekilde ya da demonte olarak sevk edilebilir.

The liner will redirect airflow over the expansion joint cavity and protect the expansion joints flexible
element and insulation bolster from fly ash accumulation, flutter, and abrasion. It will also serve to deflect
heat. Liners should enclose the full perimeter and width of the expansion joint so that the cavity is covered
at all times. Liners are either an integral part of the expansion joint frame or they can be shipped loose.

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Akll Flan

Smart Flange
1. Bask lamalar
Kendi u noktasndan destek alarak somun-cvata yardmyla kompansatr
bezinin flanlar arasna sabitlenmesini salar.

Avantajlar:
Montaj srasnda flanlar ve kompansatr bezi delinmediinden montaj sresi
ksalr, ksa durularda bile kompansatr bezinin deitirilmesine imkan verir.
Kompansatr bezi delinmeden montaj yapldndan bezin alma sresi artar.

2. Soutucu lamalar
Kompansatr bezi ile flann arasna sabitlenen bakr lamalar, yzey alann arttrarak
kompansatr bezinin maruz kalaca s younluunu azaltr.

Avantajlar:

Kompansatr bezlerinde ska grlen, flanlarda younlaan sdan kaynaklanan

flantan yrtlma sorununu en aza indirger.

1. Compress bar
Provides to stabilize expansion joint fabric between the flanges with nut and bolt by
getting support from its end point.

Advantages:
Because of no need to puncture expansion joint fabric and flanges during installation, installation
time is reduced so allows you to replace expansion joint in short pauses.
Because of no need ta puncture the expansion joint, its operating time increases.

2. Heat dissipating fins

Copper fins, stabilized between expansion joint fabric and flanges, helps to increase surface area so
reduces heat flow that expansion joints will be expose.

Advantages:
Solves the frequently seen tearing from flange problem caused by concentrated heat on flanges.

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Kompansatr Uygulamalar
Expansion Joint Applications
Belirli bir uygulama iin kompansatrn trn seerken,
ilgili tm parametreler dikkate alnmaldr.
Akmanlar, gaz trbini egzozu iin son derece gelimi ok
katmanl kuma kompansatrlerden havalandrma
sistemleri iin tek katl krklere kadar tm uygulamalar iin
tm boyutlarda ve ekillerde el yapm kuma
kompansatrler sunmaktadr.
ok katmanl kompansatrlerin katmanlar iin kullanlan
malzemeler ve katmanlarn saylar kompansatrn alma
koullarna ve tipine gre deiir. Genel olarak katmanlar,
mekanik koruma amal yzey ilemine tabi tutulmu zel
kumalardan ve alaml elik dokuma rnlerden oluan i
katmandan ve bu katmann zerine 300 C ve yukar gaz
scaklklar iin bir veya daha fazla izolasyon malzemesi
katmanndan oluur. Eer gaz agresif ise, gaz szdrmaz
katman, tipik olarak bir kimyasal bariyeri grevi gren bir
PTFE-lamine kuma, d katmandan nce takviye edilir. D
katman, ortam koullarna ve mekanik etkilere kar koruma
salar ve ayrca basnca kar destek grevi grr. Kumatan
imal flan destei kompansatr flan blgesine mekanik ve
termal koruma salar.
It is essential that all relevant parameters are taken into
account when selecting the type of expansion joint for a
particular application.
Akmanlar offers hand-made fabric expansion joints in all
sizes and shapes for any application from single-ply
bellows for ventilating systems to highly sophisticated
multi-layer expansion joints for gas turbine exhaust.
The materials used for the individual layers of multi-layer
expansion joints and the numbers of layers vary according
to the type of expansion joint and the operational conditions.
In general, the composition is an inner layer of surface
treated special fabrics or alloyed stainless steel weavings
for mechanical protection, followed by one or more layers
of insulation materials for gas temperatures above 300 C.
If the gas is aggressive, a gastight membrane, typically a
PTFE-laminated glass fabric serving as a chemical barrier, is
incorporated before the outer layer. The outer layer functions
as a protection against ambient and mechanical influences,
and also acts as a pressure reinforcement. A flange
reinforcement of fabric provides mechanical and thermal
protection of the expansion joint in the flange area.

12

Gaz Trbinleri
Gas Turbines

Gaz trbini, yakt enerjisini mekanik enerjiye eviren makinedir. Makinenin ierisine giren sktrlm
hava, bir eksenel veya radyal ak kompresr ile retilir. Sktrlm hava, yaktla stlm
yanma odalarna gnderilir. Yksek hz kazanan hava, gaz trbini kanatlarn dndrr. Dnen
trbin yata vastasyla elektrik retilir.
The gas turbine machine changes fuel energy in to mechanical energy. Compressed air is provided by
an axial or radial flow compressor. Compressed air, transfers into preheated combustion rooms. High
speed gained air, rotates the wings of turbine. Electricity is produced by the rotating turbine wheel.

13

Gaz Trbini Kompansatr Tipleri

Gas Turbine Expansion Joint Types
Scaktan scaa
Konum:
alma Scakl:
alma Basnc:
Eksenel Hareket:
Yanal Hareket:

Ynlendirici ile kazan aras

560C
45mbar
30mm
30mm

Hot-to-Hot
Location:
Between diverter and boiler
Design Temperature: 560C
Design Pressure:
45mbar
30mm
Axial Movement:
Lateral Movement: 30mm

Souktan Soua
Konum:
alma Scakl:
alma Basnc:
Eksenel Hareket:
Yanal Hareket:

Trbin k
500C
45mbar
30mm
30mm

Cold-to-Cold
Location:
Turbine outlet
Design Temperature: 500C
Design Pressure:
45mbar
10mm
Axial Movement:
Lateral Movement: 25mm

Souktan Scaa
Konum:
alma Scakl:
alma Basnc:
Eksenel Hareket:
Yanal Hareket:

Ynlendirici ile baypas aras

480C
45mbar
30mm
30mm

Cold-to-Hot
Location:
Between diverter and by-pass
Design Temperature: 480C
Design Pressure:
45mbar
Axial Movement:
40mm
Lateral Movement: 30mm

14

Trbin Sarmal Kompansatr

Turbine Inlet Volute

Gaz trbinine hava giriini salayan filtrasyon nitesi ile trbin arasndaki balanty salayan zel
imalatmz olan trbin sarmal kompansatr, trbin miline veya trbin iine girerek byk kazalara
yol aabilecek; filtrelerden kaan kf, toz, partikl, vs. girmesini engelleyerek hattn dzgn almasn
salar.
Our special production turbine inlet volute expansion joint which establishes the connection between gas
turbine and air inlet filtration, prevents turbine shaft and turbine from mold, dust, particle, etc. which
can flee from filtration system, thus line can operate safely.

Uygun kompansatr tipi / Suitable expansion joint type: Acidflex

15

Fan Giri-k Kompansatrler

Fan Inlet-Outlet Expansion Joints
Fan giri klarnda yer alan balant blmlerinde kullanlmak zere zel tasarlanan fan
kompansatrlerimiz zor alma koullarna kar olduka dayankl olup zel kumamz sayesinde dier
rnlere gre dk maliyetlidir.
Our specially designed fan expansion joints, to use in fan inlet-outlet parts, can resist formidable
working conditions and with our special fabric its cost is lower than other products.
Uygun kompansatr tipi / Suitable expansion type: Fanflex

16

Toz Toplama Kompansatrleri

Dedusting Expansion Joints

Demir-elik fabrikalarnn toz toplama hatlarnda bulunan, yksek scakla ve partikl younluuna
sahip akma maruz kalan kuma katmanl kompansatrler proje zerinden imal edilmektedir. stendii
takdirde elik karkas ile birlikte imal ederek aadaki avantajlar elde edilebilir;
Ksa durularda kompansatr deiiminin hzla tamamlanabilmesi.
Kompansatre ve hatta zarar verecek eskimi laynerlerin yenilenmesi.
Tarafmzdan zenle birletirilen katmanlar ve karkasa doru ekilde montajlanan
kompansatr bezi ve izolasyon yast sayesinde daha uzun mrl alma sresi.
Expansion joints in dedusting lines at iron-steel factories which exposed to high temperature and dense
flow are manufactured through the project. On request, we can serve expansion joint including metal
frame. Some advantages of purchasing with metal frame are as below;
Quick expansion joint replacement on short stops.
Renewal of old liners that can be dangerous for expansion joint and duct line.
More long-lasting operating time by carefully combined fabric layers and correctly
assembled expansion joint fabric and insulation bolster to the metal frame.

Uygun kompansatr tipi / Suitable expansion joint type: Ultraflex, Armiflex

17

Ptfe Film Kaynak ts

Ptfe Film Welding Iron

Kompansatr bezi ierisindeki PTFE film katmanlarn

birletirmek iin gerekli tm malzemeler, darbelere
dayankl antasyla birlikte sunulmaktadr. Kullanm
talimatlar anta ierisinde yer almaktadr.
1) PTFE film yaptrma filmi
2) Zmba
3) Makas
4) t tablas
5) Soutma blou
6) Jilet
7) t
8) Zmba teli

4
5
6

All necessary materials to incorporate all PTFE

film layers of fabric expansion joints provided with
shock-proof bag. Operating instructions are included
in the bag. Materials in the bag are listed below.
1) PTFE film bonding film
2) Stapler
3) Scissors
4) Iron tray
5) Cooling block
6) Blade
7) Iron
8) Staple

18