Professional Documents
Culture Documents
Jrgen Klinsmann
Jens Weiflog
Silvia Neid
Mats Wilander
Fraunhofer IWS
BRT: WP2013_1.ppt
Henry Maske
Michelle Obama
Fraunhofer IWS
BRT: WP2013_2.ppt
Surface Technology
Joining
Fraunhofer IWS
BRT: WP2013_3.ppt
Fraunhofer IWS
BRT: WP2013_4.ppt
2 nm
1m
e.g. windscreen
wipers
Fraunhofer IWS
BRT: WP2013_5.ppt
z. B. Schaufelabriss
an Turbolader
mechanical
properties
(micro)
structure
Process &
design
optimization
Fraunhofer IWS
BRT: WP2013_6.ppt
twin boundary
Fraunhofer IWS
BRT: WP2013_7.ppt
Fraunhofer IWS
BRT: WP2013_8.ppt
Outline
Introduction
Fraunhofer IWS
BRT: WP2013_9.ppt
Fatigue Properties
Geometry
Material
S-N-curve
(directives, component tests)
lg sA
Load collective
lg n
lg N
Damage accumulation
(& numerical integration)
Fatigue Life
Fraunhofer IWS
BRT: WP2013_10.ppt
Processing
Fatigue crack growth
lg da/dN
Loading conditions
lg DK
Siemens
ICE-wheels:
daily performance 1425 km
=
0,5x106
=
daily about N =
Steam turbine:
rotations: 3000/min or
1500/min
Product life ~ 25.000 h
N = 4,5x109 resp.
N = 2,25x109
Fraunhofer IWS
BRT: WP2013_11.ppt
WE-powertrain:
Slow rotation: 18-50/min
Transformator: 1500/min
= daily N=2,1x106 (under fullloading conditions)
Material Type II
Specimen
surface
Inclusion
Facet
Fraunhofer IWS
BRT: WP2013_12.ppt
Fraunhofer IWS
BRT: WP2013_13.ppt
Fraunhofer IWS
BRT: WP2013_14.ppt
Microstructural Inhomogeneity
Fraunhofer IWS
BRT: WP2013_15.ppt
surface roughening at
N > 1010 cycles at 150 MPa
Fraunhofer IWS
BRT: WP2013_16.ppt
pure copper
Nickel-base superalloys
Fraunhofer IWS
BRT: WP2013_17.ppt
500
failure
Brche
480
run-out
Durchlufer
460
440
420
380
360
0
10
1'000
number of cycles to failure, 106
Beanspruchungsrichtung
400
twin boundary
Fraunhofer IWS
BRT: WP2013_18.ppt
Fraunhofer IWS
BRT: WP2013_20.ppt
Fraunhofer IWS
BRT: WP2013_21.ppt
Fraunhofer IWS
BRT: WP2013_22.ppt
unwanted heating
misalignment
representative
microstructure &
sample volume
Fraunhofer IWS
BRT: WP2013_23.ppt
crack initiation at
surface flaws
residual stresses
Fraunhofer IWS
BRT: WP2013_24.ppt
Probability of
Occurance
Capability of Crack
Propagation
distribution
position
damage relevance
anisotropy
influence of
- temperature
- strain rate
- air humidity
strength mismatch
Microstructural
Notch Factor
Kf,micro
?
Life Prediction Curve including
Microstructural Notch Effect
+
Threshold for Crack Growth
Fraunhofer IWS
BRT: WP2013_25.ppt
Microstructural Crack
Growth Threshold
DKVHCF- Thres
Position of inclusions
Stress distribution
Statistical Model
Fraunhofer IWS
BRT: WP2013_26.ppt
Distribution of inclusion
in the fatigue sample and
in the real component
Fraunhofer IWS
BRT: WP2013_27.ppt
95%
26 C
97%
41C
99%
85C
100%
98C
0.5 mm
1 mm
N = 2106
Fraunhofer IWS
BRT: WP2013_28.ppt
N = 3107
Forming
e.g. beding
Cutting
e.g. punching
Joining
e.g. welding
Modifying
inherent
properties
s
R
Weld geometry
SN
WEZ
Welding defects
Fraunhofer IWS
BRT: WP2013_30.ppt
GW
microstructure
Fraunhofer IWS
BRT: WP2013_31.ppt
Summary
Fraunhofer IWS
BRT: WP2013_33.ppt
Many thanks
to the organizers of this colloquium for the invitation to give this lecture!
to the audience for their interest in my talk!
to my very ambitious and hard working PhD students Christian
Stcker, Carsten Mller-Bollenhagen, Martin Cremer, Andrei
Grigorescu, Philipp Hilgendorff, Anton Kolyshkin!
to the german research foundation and the RWTV Stiftung for
financial support