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53
D U C T I L E S H E A R FRACTURE AT THE S U R F A C E OF A B E N T S P E C I M E N
Viggo T V E R G A A R D
Department of Solid Mechanics, The Technical Universi(v of Denmark, Lyngby, Denmark
Received 20 October 1986
The development of shear bands at the stretched surface of a bent plate is analysed numerically, based on an approximate
continuum model of a ductile porous material. This material model accounts for the nucleation and growth of voids as well as
the effect of the yield surface curvature, which is represented by a combination of kinematic hardening and isotropic
hardening. An imperfection in the form of an initial surface waviness is assumed, which triggers shear bands at the wave
bottoms. The corresponding periodic pattern of shear bands is considered, and the growth of the bands is followed, until shear
cracks develop from the void-sheets inside the bands. The delay of localization due to the nonuniform strain field is studied
for different versions of the material model. Furthermore, the stability of the uniform growth of several adjacent shear bands
is investigated.
1. Introduction
54
The material model to be used here is a kinematic hardening version of the constitutive relations suggested by Gurson (1977a, b). This model
was first suggested by Mear and Hutchinson (1985)
o r = (1 -- b ) O y -~ b o M
{2.1)
a)
q~ = - 7 + 2 q l f * cosh,[
o~
2or
)"
(1 + ( q , f * ) 2 ) = 0
(2.2)
,i/,
f*(f)=if
fu -
f,
c ( f - - f,, ),
for f >
(2,3)
I/i T v e r g a a r d / D u c t i l e s h e a r f r a c t u r e
(2.4)
EE t
OM = E - E
0.5
(2.5)
(2.6)
Since the matrix material is plastically incompressible the increment due to growth is given by
(/)growth = (1 -- f ) GiJiJ~j.
(2.7)
(2.8)
OM
1.0
6i;ilP;
t (1-f)o
oLJ
'6eI d F
33
~'J
-
OF
(2.9)
-~mi/mkto
(2.10)
56
where
m
l/G -- 3 Si]
-
+ o~Gij ,
oF
OF
(2.ll)
/ -k
~,
sinhl ka = ~f*ql
/2v'
Orb
/~ = OL q- 60,~O"M Of "
(2.12)
Orb
H = OM[--3a(1 - f
of
o v Orb ~ EE t
o"M O(I F f E -
+ a k
E~
.
OF ]
(2.13)
1 i JN
,IG
i~:
P
foruM
= ( Mif )P ..... and ~" PM > 0 .
(2.16)
and
rb=0
1
F Vkl
~mk:o
.>t0.
~>.>0
(2.14)
If nucleation is controlled by the maximum normal stress on the particle-matrix interface, the sum
1
k
OM + 3OX
is used as an approximate measure of
this maximum stress, thus taking ~ / = ~ . Then. by
analogy with (2.16), ~ ' and ~ are given by
a ......
f o r o M + ? ~o kk = (OM+~
.
Xo~)
(2.17)
l
a n d ( o M+ ~o
kk ) ' > 0
~=(1-b
+~--
OF
Oy O~ ~
Vkl
rn~Ssk/+ Ov Of 3Gk:
Oy 1 Orb{
Ov H 3f
3,~(1 - f )
1_:1
m:
(2.15)
forx2=w(xl),
T'=0
u1 = 0 a n d
y x l
w = - ~80 cos 10
(3.1)
For such a uniformly bent plate, there are solutions symmetric about the planes xl = 0 and x 1 =
57
T 2=0
(3.2)
forx 1=0,
( u I + x 1) cos 0
(3.3)
]
- ( u2 + x2 + R + ho )sin S = O, )
frxl=/0,
T 1 sin0+T2cos0--0,
(3.4)
( X 1 q- b/l) 2 q- ( l l 2 q- R ) 2 -
x2~
x1
free surfuce
2xl + Ul
U2
7"
I
L
t for x 2 = - h 0.
=0,
(3.S)
The present analysis is analogous to that carried out by Tvergaard (1982c) for a surface region
in a solid subject to uniaxial plane strain tension.
However, in the present analysis the surface region is subjected to a strain gradient, so that the
highest strains occur near the surface. This means
that the condition for the onset of shear bands is
first met in the material near the surface, at a
stage where the material remote from the surface
is still far from loss of ellipticity.
The angle 0 is taken to be the prescribed
quantity, and the variation of the radius R = R(O)
of the cylindrical surface at x 2 = - h 0 is specified
as a function of 0, which is here taken to be
to
{Q)
Tt R +
R 2 = 0,]
{bl
Fig. 2. Surface region analysed numerically. (a) Initial geometry. (b) D e f o r m e d state.
R = R o + lo/0.
(3.6)
58
~(u,,, + u,,, + u ~ u , , , )
(3.7)
(3.8)
where V and S are the volume and surface, respectively, of the region analysed in the reference
configuration. The terms bracketed in (3.8) give a
small correction if equilibrium is not exactly
satisfied in the current state. The boundary condi,
tions corresponding to the incremental equation
(3.8) are obtained by a similar expansion of (3.2)
to (3.5) about the current state. Also here the
correction terms analogous to that in (3.8) are
+20
(3.9)
(J
This expression is not valid for the material considered here, which shows plastic dilatancy (due to
void growth) in addition to elastic dilatancy. However, the strain (3.9) remains a reasonable approximation in most of the range of interest, and
it is preferred in the following to plot the development of localized strains as a function of ~0 rather
than 0.
The incremental solutions are obtained for prescribed increments of the angle 0 in (3.4) and
(3.6). However, in one case (Fig. 12) it turns out
that there is no static equifibrium solution for
which the angle 0 increases monotonically. In this
case a special finite element Rayleigh-Ritz method
is used to follow the non-stable equilibrium solution during the relatively short intervals, in which
is negative while the shear band keeps growing
(see also Tvergaard, Needleman and Lo, 1981;
Tvergaard and Needleman, 1984). The actual behavior in such intervals would be a dynamic
snap-through, but here only quasi-static solutions
are considered.
4. Results
~ o/E,
oy(
o 1
t~-[~vv ] ,
foro>ov
(4.1)
59
1.0
O.B
\ ~\"~kx,"
/~B
j,
0.6
/
0.t,
0.2
,," ....
'~ju:l.(.o
~ b : O
------b=O.S
........ b=1
i
02
03*
0.6
0.8
g0
1.0
Fig. 3. M a x i m u m p r i n c i p a l l o g a r i t h m i c s t r a i n s at t w o m a t e r i a l
p o i n t s vs. t o , w h e n the initial a s p e c t r a t i o is h o / l o = 10.2. T h e
m a t e r i a l has s t r a i n c o n t r o l l e d n u c l e a t i o n f N = 0.04, ~N = 0.3,
S = 0.1, a n d n o initial voids, f l = 0.
60
L 77wrgaard
61
illllilli
llIililii
Hlllllll
i]llillil
IlilJtlll
IIIIlilll
IIIIlllll
iilill~
111111111
i]llitl]i
Ililifl]l
llllll
~ lIll[liB
IIIII1111
~11t111
I[[]liili
Illl[[ll
lllll
iilll
HlllltH
Illi[l][i
[liill[ll
Htlil[li
[lilli[U
Illillil/
fHtttH
Illllllli
Co)
(b)
(c)
(d)
Fig. 4. Ca) Initial 8 48 mesh with aspect ratio h o / l o = 10.2 and imperfection ~o/Io = 0.005. (b) Deformed mesh at c o = 0.306, (c)
c o = 0.404, (d) c o = 0.437. The material has b = 0.5, strain controlled nucleation fN = 0.04, c N = 0.3, s = 0.1, and no initial voids,
f[ = 0.
0.5
\0.05
0.~
0.6
=0.05~
0.05)
-0.1
0.3~f
! /
J/
.0.5
/ /-
0.3
)f=O.O!
/c=o.3
~,0.01
\0,2
, ~ 4
j/~.01
0.1
--4!__
J
(Q)
Fig. 5. C u r v e s of c o n s t a n t m a x i m u m
(b)
(c)
h o / l o = 10.2. (a) % = 0.306. (b) c o = 0.357. (c) c o = 0.437. T h e m a t e r i a l h a s b = 0.5, strain c o n t r o l l e d n u c l e a t i o n f N = 0.04, CN = 0.3,
s = 0.1, a n d n o initial voids, f l = 0.
62
1.o U-
/
i
0.6
!,
i
i
OJ,
eA
&7
0.2
0
0
0,2
Fig. 6. M a x i m u m
0.4
--b=O
______
b,=O, 5
........
b=l
0,6
0.0
~0
1.0
p r i n c i p a l l o g a r i t h m i c s t r a i n s at t w o m a t e r i a l
o11
'!N
! 0.05.,'" ~
/ (//'
0.01
L)O'OS
o.fo01
I",
f=
o.oo__~
,"1
/
}0.01
//0
O1
f=/
I
_ J
Figi
(bl
()
f:
0.0Ol
(G)
/o.oll
(d)
o.oo1, i
i
(e)
1.2
1,o
o.,
/ /
0
0.2
0.4
0.6
0.8
~0
1.0
63
64
/
!
0.05 L_..~ /
i'
i
/
0.01
!
f
0.01_/
.i
o.oi !
i---J/
ir
i
f=
0.00_I
i
(b)
F i g . 9. C u r v e s
o.oo__!
(a)
of constant
__J
(c)
(d)
void volume
fraction
I
I
(e)
r a t i o is h o / l o = 1 9 . 5 .
(a) t 0 = 0.201.
1.0
0.8
cB
0.6
0.4
\~
0.2
-_ - _b = O
_41o
b=0.5
.
b=l
0.2
F i g . 10. M a x i m u m
0.4
0.6
0.8
1.0
has
stress
q , = 0.565.
(c)
i --
//'
(b)
controlled
nucleation
f N = 0.04,
2 . 1 o v , s = 0 . 4 O r , a n d n o i n i t i a l v o i d s , f I = 0.
ON =
iI
0.05
f=
0,01
w = - 8o cos~-,o
qTX 1
8, cos 2l--~"
(4.2)
0 .00 "~
(o
65
(bl
(c)
66
I - \~:2
---
) "<<', ,:J
"--~o.os
~ f....~.O01
/
E
(Q)
(b)
Fig. 12. Curves of constant m a x i m u m principal logarithmic strain ~, void v o l u m e fraction f , and a d e f o r m e d 16 48 mesh. R e g i o n
with double length 20, imperfections 8o/10 = 0.005 and ~1/lo = 0.0005, and initial aspect ratio specified by h o / t o = 1 0 . 2 . (a)
% = 0.313. (b) 0 = 0.332. The material has b = 0, strain controlled nucleation f N = 0.04, EN = 0.3, s = 0.1, and no initial voids,
f~ = O .
Ok",
----
f ?k /
( (l
?/
]</1 c'
!
I
i
f=0.001
i
(a)
(b)
/
(c)
Fig. 13. Curves of constant void v o l u m e fraction f. R e g i o n with d o u b l e length 2 l 0, imperfections 6 o / I o = - 0 . 0 0 5 and ~ 1 / l o ~ 0.0005,
and initial aspect ratio specified by h o / l o = l O . 2 . (a) C o = 0.323. (b) c 0 = 0 . 3 4 0 . (c) c 0 = 0 . 3 5 4 . T h e material has b = 0, strain
controlled n u c l e a t i o n f N = 0 . 0 4 , ~ N ~ 0.3, s = 0 . 1 , and no initial voids, fv = 0.
weakest shear band stops growing (by elastic unloading) at c o = 0.316, and subsequently the other
band grows into a surface shear crack, as illustrated by the deformed mesh and the contours
of constant void volume fraction in Fig. 12(b).
As mentioned in Section 3 the static equilibrium solutions are unstable in small intervals of
the incremental solution between the stages shown
in Figs. 12(a) and (b). In reality, dynamic snap
through would happen in such short intervals, if a
monotonically increasing 0 were prescribed. The
solutions here are obtained by using a special
finite element Rayleigh-Ritz method to prescribe
selected node displacements rather than 0, so that
the shear band keeps growing, while t~ may be
negative in short intervals.
Another computation has been carried out with
the surface waviness given by the amplitudes 60 =
- 0.005/0 and 8~ = 0.0005/0. Here two shear bands
emanate from one central wave bottom at x 1 = l 0.
Figure 13 shows the resulting contours of constant
void volume fraction at three different stages of
the deformation, corresponding to % = 0.323, c o
= 0.340 and c o = 0.354, respectively. At the first
stage the void distribution appears to be nearly
exactly symmetric about the mid plane x ~= l 0.
Unloading in one of the two shear bands happens
relatively late, at c0=0.337, and subsequently
shear fracture develops in the other band, as shown
in Figs. 13(b) and (c).
It is clear from the solutions illustrated in Figs.
12 and 13 that the uniform growth of a periodic
pattern of shear bands from the free surface of a
bent specimen will not remain stable. It is noted
that the growth of one of the bands stops at a
smaller value of c o in Fig. 12, where the two
bands cross one another, than in Fig. 13, where
the bands point in two different directions, starting from the same surface point.
5. Discussion
The present numerical studies of shear localization in a nonuniformly strained specimen show a
significant delay of localization. The analyses represent the deformation of a surface region in a
bent plate, such that the peak strains occur at the
67
68
V. Tvergaard/Ducti~shearfracture
and
T v e r g a a r d , 1980).
Acknowledgement
The support of the Danish Technical Research
C o u n c i l t h r o u g h g r a n t 1 6 - 4 0 0 6 . M is g r a t e f u l l y
acknowledged.
References
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curvature on necking and failure in porous plastic solids",
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Chu, C.C. and A. Needleman (1980), "Void nucleation effects
in biaxially stretched sheets", J. Eng. Mater. Techn. 102,
249.
Dafalias, Y.F. (1983), "Corotational rates for kinematic
hardening at large plastic deformations", J. Appl. Mech.
50, 561.
Goods, S.H. and L.M. Brown (1979), "The nucleation of
cavities by plastic deformation", Acta Metallurgica 27, 1.
Gurson, A.L. (1977a), "Continuum theory of ductile rupture
by void nucleation and growth--Part I. Yield criteria and
flow rules for porous ductile media", J. Eng. Mater. Technol. 99, 2.
Gurson, A.L. (1977b), 'Porous rigid-plastic materials containing rigid inclusions--yield function, plastic potential, and
void nucleation", in: D.M.R. Taplin, ed., Proc. lnternat.
Confer. Fracture, 2A, Pergamon Press, Oxford/New York,
p. 357.
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Larsson, M., A. Needleman, V. Tvergaard and B. Stor&kers
(1982), "Instability and failure of internally pressurized
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Lee, E.H., R.U Mallett and T.B. Wertheimer (1983), "Stress
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plastic flow localization", in: D.P. Koistinen et al., eds.,
Mechanics of Sheet Metal Forming, Plenum Publishing,
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deformation fields in a solid with a vertex on its yield
69