Professional Documents
Culture Documents
Published by:
O Copyright 2002 by the National Electrical Manufacturers Association. All rights including
translation into other languages, reserved under the Universal Copyright Convention, the Berne
Convention for the Protection of Literary and Artistic Works, and the International and Pan
American Copyright Conventions.
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S T D - N E M A SM 24-ENGL 199L
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b470247 0527195 7 3 2
O Copyright 1997 by the National Electrical Manufacturers Association. All rights including
translation into other languages, reserved under the Universal Copyright Convention, the Berne
Convention for the Protection of Literary and Artistic Works, and the International and Pan
American Copyright Conventions.
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Published by:
S T D m N E M A SM 24-ENGL 1991
b470247 0 5 2 1 3 9 7 505
TABLE OF CONTENTS
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POREWORD
SCOPE
Wion1
Wlon2
pyc
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CONSTRUCiON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General
introduction
Types of Steam Turbines
Classified by Exhaust conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Classified by Number of Stages and Conml Valves
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7
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7
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7
ClassXedbyProcessNeeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Steam Turbine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Minecasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Steam Chest (Governor Valve Body) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
SteamRing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stationary Reversing Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stationary Reversing Chambers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stage. Twihe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
shaftseals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BearingHousing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RotorAssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
wheels pisCs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blades (Buckets) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
............................................
Hand Valve(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protective Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controlling Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Extemal Conml Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WarningDeVice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sentinel Warning Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Soleplate(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Baseplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FeaturesandAccessOnes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic Features and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Features and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controlled Exuaction and Controlled Induction Turbines . . . . . . . . . . . . . . . . .
Shroud
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9
9
10
10
10
10
10
11
12
12
12
12
12
12
13
15
15
pqr
Section 2
SteamandHeat Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TurbineConnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output shaft Extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SteamConnections
Auxiliary Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NonpressureTypeLubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. Pressure-?Lpe Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combination of Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Provisions for the Envhnment
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exposure to Natural Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exposure to Abnormal Atmospheric Conditions . . . . . . . . . . . . . . . . . . . . . .
General MechanicalRequkments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure and Tempemme Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
criticalspeeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NameplateData . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shortcircuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GearConstniction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ServiceFactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typesof Generators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Classified by Rotor Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Classified By Exciration Means . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Classified by Enclosure and Cooling Means . . . . . . . . . . . . . . . . . . . . . . . .
Generator Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
insulation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PowerTerminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Starting Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Momentary Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Telephone influence Factor
.............................
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Generator Constants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Phasesequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
28
28
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Governing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SpeedGovemor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MultivariableGovernor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conml Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Governor Controlled Vaive(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servomotor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed Changer Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Actuating Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed Changer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed Governing System Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SpeedRange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MaximumSpeedRise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speedvariation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
31
31
31
31
31
31
31
31
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31
32
32
32
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Section 3
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20
20
20
20
u)
20
23
23
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23
24
25
25
27
27
27
28
28
Section 3
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Section 4
PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BasicFeatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ManuaiTnp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overspeed Trip System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overspeed Sensing Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tripspeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tripvalve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combined Trip and Throule Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overspeed Trip System Seing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overcurrent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 5
FACTORY TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HydroTest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
No Load Running Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gener;itor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combined Test (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
34
34
34
34
34
35
35
35
35
36
36
36
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37
37
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S T D - N E M A SM 24-ENGL L991
b1)30247 0527200 2 T
piec
Section 6
Section 7
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55
Shipping Reparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55
55
Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receipt and Storage of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Section 8
INSTALLATiON
introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supervisionof Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steam Inlet and Exhaust Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning of Turbine Steam Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steam Piping Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Piping Problem as Applied to Turbines . . . . . . . . . . . . . . . . . . . . . . . .
Farces Due to Steam Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Forces Due to Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Forces Due to Dead Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Allowable Forces and Moments on Steam Tuhines . . . . . . . . . . . . . . . . . . . .
DrainPiping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leak-offs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Full-Flow Relief Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coupling Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grouting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hushing Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Generatorieads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sample Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 9
Section 10
Appendix
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INQUIRY GUIDE
S T D - N E M A SM 24-ENGL L993
Foreword
This standard has been developed by the Steam Turbine Section of NEMA. in its preparation
and revision, consideration has been given to the work of other organizations,such as the American
Naionai StandardsInstitute, the American Society of Mechanicai Engineers,and the American Gear
Manufacturers Association, striving toward the development of standards, and credit is hereby given
to a l i whose standards may have been helpful in the preparation of this publication.
The purpose of this standard is to facilitate the application of these turbine generator sets by
engineers, users, and contractors, to promote economies of steam power generation equipment, and
to assist in the pm+r selection and application of the differing designs of steam turbine generator
sets.
NEMA Standards Publication SM 24-1991 revises and supersedes the NEMA Standards Publication Land Based Steam Turbine Generator Sets O to 33,000 kw, SM 24-1985.
User needs have been considered throughout the development of this standard, Proposed or
recommended revisions should be submitted to:
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i
Copyright National Electrical Manufacturers Association
Provided by IHS under license with NEMA
No reproduction or networking permitted without license from IHS
'
scope
nieSe smndards covet singie stage and muitistage steam Mbines, redPCtion gears, air cooled
elemic generators, switchgear and auxiihy systems. niis staadard is also appkable to turbines
expanding various gases or wrnprese air.
In addition,this standard applies to auxiliary equipment 8ssociBtcd with the turbine gememor
such as govmors, basephtes, excitation controls, steam piping. and 50 fath. Iht standard dots not
apply to other equipment in the steam cycle or electrica distribution systems.
ii
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SM 24-1991
Page 1
Section 1
REFERENCED STANDARDS AND DEFINITIONS
1.1 REFERENCED STANDARDS
In this publication, reference is made to the standards listed belw . Copies are available from the indicated sources
421 .O6
100-1988
S 1.4-1983
S1.11- 1986
ANSVASME
B 1.20.1-1983
B 16.1-1989
B16.5-1988
B3 1.1-1989
IEEEStandard 112-1984
IEEE Standard 115-1983
IEEE Standard 200-1975
IEEEStandard 1-1986
S T D - N E M A SM 24-ENGL 1991
. ., ..... -
...
..
SM 24-1991
Page 2
MG1-1987
S M 23-1985
AB 1-1986
250-1985
1.2 DEFINITIONS
CUrrenL
Ambient Temperature-The temperatwe of the surrounding ah in which the generating system operates.
Ammeter-An instrument formeasming the magnitude
of an electric currenL
Amortisseur-A short-circuited winding consisting of
conductors embedded in the pole faces of the rotor of a
synchronousgenerator.
Ampere-The unit of electric current flow. One ampere
will flow when one volt is applied across a resistance of
one ohm.
Apparent Power-The vectoriai sum of real power and
reactive power. (SeeAppendix.)
Automatic "kansfer Switch-An automatic device for
txansfemng an electrical load from one power source to
another.
Brushless Exciter-An ac (rotating armatwe type) exciter whose output is rectified by a semiconductor device
to provide excitation to an electric machine. The semiconductor device would be mounted on and rotate with the ac
exciter mature.
Capacitance-The property of a system of conductors
and dielectrics that permits the storage of electrically
separated charges when potentiai differences exist between the conductors.
Capacitor-A device, the primary purpose of which is
to introduce capacitance into an electric circuit.
Circuit Breaker-A mechanical switching device capable of making, carrying, and breaking circuit conditions
and also, making, carrying for a specified time, and breaking cunents under specified abnormal circuit conditions,
such as short circuit
Continuous Rating-The load rating of an electrical
generatingsystem which it is capableof supplyingwithout
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STDONEMA
SM 24-ENGL
1941
SM 24-1991
Page 3
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SM 24-1991
Page 4
Line-to-Line Voltage -The voltage existing between
any two conductorsin polyphasecircuitS.Atso,the voltage
temiinalS.
Pole-A machine structure which generates and directs
lines of magnetic energy.
inants.
Rated Current-The ratedcurrent of a generator is the
value of current in rms or dc amperes which is obtainable
from a aubine generator set when it is functioningat rated
conditions. See Full Load Current.
Reactance -?he out-of-phase component of impeance that occurs in circuits containing inductance or capacitance, or both.
Reactive KVA (KVAR)-The
reactive component of ac
power. (See Appendix.)
Real Power-?lie real component of ac power. (See
Appendix.)
Reduction Gear-A mechanical device used to reduce
the turbine speed to the generator speed.
Reiay-A device which initiates an output change as a
response to a specified input change.
Resistance Temperature Detector ( R T D b A device
for measuring temperature in which the elecaical mistance of the device changes with temperahire.
Response Time-The time required to recover to the
steady state operating value after a sudden change in load.
Root Mean Square (rms)-A
measurementof alteming current and voltage and representing a proportional
value of the true sine wave.
Salient P d e - A pole structure and its elecaical coils
which pmject from a hub or yoke.
Service Factor-The factor by which the maximum
power capability of a device exceeds its rated power.
Short Circuit Ratio-The ratio of the field current for
rated open-circuitarmature voltage and rated frequencyto
the field current for rated armature current on sustaincd
symmetrical short-circuit at rated equency.
Short Term Rating-The load rating of an electrical
generating system which it is capable of Carrying for a
short specified period of time.
Silicon Controlled Rectifier (SCRtSolid state ds
vice which permits current to flow in one direction oniy
when higged by a suitable potential applied to the conrnl lead or tenninal.
Spedfied ConditionsSpecified conditions are all
customer defined power, voltage, frequency,power h u x
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S T D - N E M A SM 2'4-ENGL 1771
SM 24-1991
Page 5
openite-
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~~
STD.NEMA SM 24-ENGL L L
~~
m
SM 24-1991
Page 7
Section 2
CONSTRUCTION
2.0 GENERAL
2.0.1 Introductbn
A steam turbine generator set includes a steam turbine,
reduction gear (when applicable), and a generator.
The steam turbine converts energy from the available
heat drop between two or more steam pressure levels into
shaft power. The reduction gear, when applicable, allows
the turbine to operate at an efficient speed and matches the
output speed to the generator speed
The generator converts the shaft power into electrical
output at the generator terminals.
The turbine generator controls reguiate the steam flow
and generator excitation to produce stable operation.
Authorized Engineering Inhation 130-91.
2.1.1.1 NONCONDENSING
TURBINE
A noncondensing turbine is a steam turbine designed to
operate with an exhaust steam pressure equal to or greater
than atmospheric pressure.
NEMAStandard 11-13-1969.
2.1.3
2.1.3.1 -0
(AurouLITic) EXTRACTKM
TURBINE
A controlled (automatic) extraction turbine is a steam
m i n e which has an opening(s) in the turbine casing far
the extraction of steam and which is provided with means
for directly regulating the flow of steam to the turbine
stages following the extraction opening for the purpose of
conmiiing extraction pressure.
NEMA standad 6-21-1919.
2.1.3.2 NO"TROUED
EXTRACTION TURBINE
A noncontrolled extraction turbine is a steam turbine
which has an openin&) in the airbine casing for the
extraction of steam but which does not have means far
controlling the pressure of the extracted steam.
NEMAStandard 6-21-1979.
2.1.2.1 SINGLEVALVESINGLESTAGETURBINE
A single valve single stage turbine is a steam turbine
which has one governor controlled valve and one stage.
NEMAStandard 6-21-1979.
2.1.2.2 SINGLEVALVEMULTISTAGE
TURBINE
A single valve multistage turbine is a steam turbine
which has one governor controlled valve and two or more
StageS.
NEMAStandard6-21-1979.
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2.1.2
SM 24-1991
Page 8
steam parts casings shall be axially split,radially split,Oc
a combination themf.
zhe turbine casing shaii be divided into two oc more
sections as follows:
NEMAStandard6-21-1979.
22.1.2 EXHAUSTENDSECTION
The exhaust end section is that portion of the casing
which contains the exhaust connection and the steam at
exhaust conditions. It shall also contain the low pressure
stage@)of a multistage turbine.
NEMAStandard6-12-1979.
22.1 3 ~NTEFtMEDinTESECTION
The intermediate section (multistage turbines only) is
that portion of the casing which is between the steam inlet
end and the exhaust end sections and which contains the
intennediate stage(s).
227 Diaphragm
Adiaphragm is the stationaryelementof a stagecontaining nozzles which expand the steam and direct it against
the rotating blades. It is normally used in a multistage
turbine.
NEMA Standard 6-21-1979.
N E W Standard 6-21-1979.
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SteamRing
A steam ring incorporates the passage(@through which
the steam flows from the governor valve(s) and steam
chest to the first stage nozzles.
2.2.3
NEWStandard 6-21-1979.
2 2 4 Nonles
Nozzles are stationary machid or formed openings
which expand the steam and direct it against the turbine
blades or buckets.
NEMASEandard11-13-1969.
2.2.8.2 REACT~ON
STAGE
A reaction stage consists of stationary expansion nozzie(s) discharging high velocity steam jets on the rotating
blades A pressure drop occurs in both the stationary and
rotating elements.
NEMAStandard6-21-1979.
2 2 9 ShatSeals
2.2.9.1 CASINGS u n SEALS
Casing shaft seais minimize the leakage of steam Out of
the casing along the shaft.
For condensing turbines, seals are arranged IOprevent
the entranceof air into the casing along the shaft hey arc
ananged for the admission of steam at a constant low
pressure and low temperature.
NEMA Standard 6-21-1919.
2.2.9.2 INTERSTAGE
SHA
SEALS
~
interstage shaft seals minimize the leakage of steam
along the shaft between stages in a multistage turbine.
NEMAStandard 6-21-1919.
-~
~~
S T D - N E M A SM 24-ENGL
~~
3993
SM 24-1991
Page 9
2.2.1 1 Bearings
2.2.11 .l RADIALBEARINGS
Radial bearings are bearings which support the rotating
elementin horizontalshaft turbines. They are of the sleeve,
tiiting pad, or antifriction type. in vertical turbines,these
bearings radially position the TOM
assembly.
NEMA Standard 6-21-1979.
2.2.11.2
THRUST BEARINGS
2.2.11.3 ANTIFRICTION
BEARINGS
2.2.20 warning
2.2.15 Shroud
A shroud is an integrai or separatelyattached rim located
at the blade tip. The shroud prevents radiai leakage of the
steam jet and increases the blade rigidity,
NEMA Standard 6-21-1979,
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following applications:
turbines which expand volatile gases
locations where the discharge of steam to the atmosphere is objectionable, hazardous, or prohibited by
hW
S T D - N E M A SU 2 Y - E N G L 1771
.. .
,,
,<.
....
-~
. .>
.. ,.
SM 24-1991
Page 10
Authorized EnginseringInformation
2.2.22 Soleplate(8)
A soleplate@)is a machined flat steel plaie(s) or casting(s) for mounting of the equipment supports and far
bolting and grouting to the foundation.
NEMAStandard 11-13-1868.
2.2.23 Baseplate
A basepiate is a fabricated or cast continuous stnicture
having machined pads for mounting of the equipment and
for bolting and grouting to the foundation.
2.3.1.3 GENERATOR
ITEMS
The generator shall include at least the following basic
feamwhich are deemed necessary for proper functioning and safety of aperation:
1. Enclosure to guard against the entrance of moisture,
2.
3.
NEMAStandard 11-13-1969.
The turbine generator set shall be mounted on a baseplate, soleplates. or a combination of both.
2 3 FEATURES AND ACCESSORIES
2.3.1
4.
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5.
6.
7.
8.
2.3.2
dustandfateignobjectSintothegenerator.~oopen
dnpproof enclosure shaii be the basic enclosure far
a generator driven by a steam turbine.
Frame which rigidly supports the machine to p
vide low vibration and long life.
Stator composed of a support structure and a core
made up of electrical steel lamination and insulated
windings (coiis). The stator shall be set into the
frame in a way which will pennit the circulation of
cooling air mund the core. The insulation system
shaii maintain its insdating properties at the maximum operating rated temperam as specified in
2.12.12 (Temperam Rise).
Rotor consistingof the shaft,field poles, field windings, and me or more fans to circulate cooling air.
The rotatingelement of the exciter shaii be mounte
on the rotor shat The coupling, if integral with the
shaft, is also part of the rotor.The insulation sysEm
shall maintain its insulating properties at themaximum operating rated temperam as specifed in
2.12.1.2 (TemperatureRise).
Bearings to support the mtor.
provisions for lubrication.
Power terminals.
Excitation system far synchronousgenerators oniy.
The basic excitation system shail be the brushless
type with a rotating armatme generating a 3 phase
ac voltage with fuli wave rectification to dc for field
excitation.
~~
S T D * N E M A SM 24-ENGL 1991
SM 24-1991
Page 11
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2.3.2.2 GEAR
The following are accessories which may be selected,
dependingon rating and applidon:
1. Beaxing temperahire indicators.
2. Vibmtion monitoring devices.
Additional items may be available.
Authorized Enginwing Infomiation 1-30-1991.
2.3.2.3 GENERATOR
O
m
The foiiowing are accessories which may be selected,
depending on ratings, voltage, and applications:
1. Enclosureother than d r i p - p f type where necessitated by environmentalconditions.
2. stator t
emperam indicatars.
3. Bearing temperatureindicators.
4. Vibration monitoring devices.
5. Spaceheaters
6. Terminaibox.
7. Surge suppressors/capacitors.
8. Lighiningarresters.
9. Current transformer(s)
10. Potential transformer(s)
11. Circuit breaker trip or alarm in response to any of
the following functions:
a. highstatortemperatm
b. overhnder voltage
c. overhinder frequency
d. reversepower
e. differentialprotection
f. high coolant temperam (airor water)
g. groundfault
h. open phase/phasebalance
i. loss of excitation
j. turbine trips
12. Other accessoneS are available.
2.3.3
2.3.3.1 Controlled extraction turbines shall have a pressure regulating system for controlling the pressure of the
extracted steam by regulating the flow of steam to the
turbine stagesfollowingthe extraction opening(s). Anonretum valve for the extraction opening@),which is also
~~~
~~~~
SM 24-1991
Page 12
2.3.3.2 Conmlled induction turbines shail have a pressure regulating system for controlling the pressure of the
induction steam to regulate the flow of steam to the turbine
2.3.3.4 Controlled extraction turbines and controiied induction turbines shall have a multivariable conml system
which provides interconnection between the pressure
regulating system and the speed governing system.
2.3.3.5 Controlled induction extraction turbines shall include the combination of the foregoing items.
NEMAStandard 11-14-1985.
24.2 Frequencyandspeed
Frequency of power generated shall be 50 or 60 Hz.
Other frequencies are available for special appiications.
Generators will employ one or more pairs of rotating field
poles to produce the desired frequency of ac power
output.
2.4.2.1 RATEDSPEED,GENERATOR
Rated speed of a synchronous generator is related to
power output fkquency by the equation:
where
N=--ISOF
P
F = frequency in Hertz
N = synchronous speed in rpm
P = numbers of poles
ovcrspecd, Percent of
Synchronousspeed
20
25
NEMAStandard 6-12-1985.
SYNCHRONOUSG~ERATORS
Synchronous generators shall operate successfully at
rated NA,frequencyand power factor at any voltage not
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S T D - N E M A SM 24-ENGL
H 6470247 0527234 4 1 4
1991
SM 24-1991
Page 13
Table 2-1
TYPICAL VOLTAGES FOR TURBINE DRIVEN GENERATORS
120
240
240
208
120
PEASES
480
X
X
100
2400
1900
3
4160
3300
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
415oYrt100
33OoY/1900
3
72011
6600
1#)00
12470
13800
llOO0
um
ILW
KVA
Rating RaUng
100
125
500
6.25
1000
1sW
1250
1875
2Ooo
2500
wx)
3125
3750
5000
3000
4OoO
Soo0
m
7500
loo00
12500
15OOO
20000
3oooo
33000
X
X
X
X
6250
7500
937s
12500
15625
18750
2
5
m
37500
41250
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
NOTE: M e r voltagca such na 600 V and 6900V may be ivlilible at tbe n h n i ahown for 480V md 7ux) V rwDcctivcIv.
Authorized E~ineerhgI n h a t i o n 6-12-1985.
Performance within these voltage and frequency variations will not necessarily be in accordance with the standards established for operation at rated voltage and
frequency.
Authorized Engineering Information 130-1991.
2.4.3.3 MAXIMUM
DEVIATION
FACTOR
The deviation factor of the open circuit line-to-line terminai voltage of generators shall not exceed O. 1.
NEMA Standard 140-1991.
2.4.4
Steam Conttions
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ElzVdtage
SoHzVdUge
SM 24-1991
Page 14
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2.4.4.10 EXHAUST
STEAM TEMPERATURE
Exhaust steam temperature is the total temperature of the
steam exhausted from the turbine. It is measured at the
exhaust connection of the turbine and is expressed in
degrees Fahrenheit or in degrees Celsius.
NEMA Standard 6-21-1979.
The use of the word "design" in any tam (such u design pmsum or trmptniurc) should be avoided in thc pirchasers' spccifiutions. Such
terminology should be uscd exclusively by the cquipent designer and/or manufacturer.
SM 24-1991
Page 15
maximum pressure shall not exceed 12 hoursper 12month
operatingmod.
NEMA Standard 6-21-1979.
2.4.4.15.2
Steam Temperature
The inlet steam temperague shail average not more than
maximum temperature over any 12 month operating pe-
riod.
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2.4.4.15.3
6.894757.
nirblneS
2.5.1
2.4.4.16
Based on Keenan, Keyes et. ai. Steam Tables (international Edition - Metric Units)or other steam tables or
Mollier charts, which are in accordance with the Intemationa Skeleton Tablesof 1963 of the IntemationalConference on the Propeztiesof Steam thatare expressedin jouies
per gram or kilojoules per kilogram, or based on Keenan
and Keyes Steam bles published in 1%9 expressed in
Btu per pound, where:
hi - the enthalpy of steam at inlet steam pressure and
temperature.
hz -the enthalpy of steam at exhaust steam pressure and
initial entropy.
NEMA Standard 6-21-1979.
2.5.1.2 ACTUALSTEAMRATES'
Actuai steam rate is the quantity of inlet steam required
by the turbine generator per unit ofpower output measure
SM 24-1991
Page 16
Table 2-2
kilowafthour).
Murhawspscdf
2.5.1.3 GUARANTEED
STEAM R A W
The turbine generator set guaranteed steam rate is the
nitewhichwillnotbeexceededwhenthetiirbinegeneratar
s t is operated at nOrnial power, speed, and steam conditions.The steam rateshaii be stated in pounds per kilowatt
hour based on kilowatt output measured at the generator
taminalS.For separate exciters, the exciter losses shall be
deducted h m the output kilowatts.
NEMAStandard6-21-1979.
26.1
2.6.1.6 COUPLINGS
For directxonnected turbine generator sets, a coupling
shall be supplied between the turbine and the generator.
For geared turbine generators sets, a coupling shaii be
supplied between the turbine and the gear input shaft, and
between the gear output shaft and the generator.
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NoaLirlSbdtDLimdcr(m)
InehfS
Mllllwterr
Ppm
40
50
16,000
14,000
12500
11500
10500
10500
9500
upto&
mchiding 1.50
2
2.50
3
3.50
4
4.50
5
5.50
6
6.50
7
7.50
8
9
10
65
75
90
100
115
125
140
150
165
180
190
200
230
250
8500
8500
7500
7500
7,000
7,000
6500
5,000
Fiexible type couplings shaii accommodate the maximum possible relative axiai movement of the connected
shafts without exceeding the thrust bearing capacities of
theconnectedmachines.
A limitedend-float flexible coupling shall be used to
transmit power to a genexator which has sleeve bearings.
When the generator is energized, its rotor shali be free to
position itself at the magnetic centet of the genemor.
When the genenitor is not energized, the coupiing shaii
limit relative axiai motion between the generatorrotorand
the shaft of the machine which drives the generator.
Flexible coupling parts shall be machined to a tolerance
of not more than 0.001 inch (0.025 mm) on the diameter
and the face-to-face. The bore shaii be concentric within
0.001 inch (0.025 mm) with the surface used far dial
indicating. WheE required by coupiing size and speed,
couplingparts, including bolts, shall be matchmarked and
each hub shali be dynamically baianced. The assembled
couplingshallbebalancedtoatolerancewhichwillpennit
Satisfactury perfomance at speeds up to 110 percent of
maximum continuous speed of the airbine and without
damage at 110 percent of the tripping speed.
Non-flexible type couplings shaIl be instaiied in accordance with the manufacturer's instructions.
Couplings shaii be mounted on the shaft with either a
taper or a cylindrical fit.
S T D O N E M A SM 24-ENGL 1991
~~
SM 24-1991
Page 17
-e-
zrrEgg:
0 0 0 0 0 0 -
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X'
Figure 2-1
OUTPUT SHAFT EXTENSIONS
STD-NEMA
SM 24-ENGL
1791
SM 24-1991
Page 18
2.6.1 .7 COUPLING GUARDS
An easilyremovablecouplingguardshallbeplacedovex
aii expose couplings. The coupling guard shal be of
sunicientiy rigid design to withsrand deflection and consequent rubbing as a result of bodily contact and shall
extend to within 1/2 inch (12.7 mm) of a stationary housing.
NEMAStandad 6-12-lW.
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2.6.2 s
e
a
m Connections
Turbine flanged steam connections sha be faced and
driiied for bolting to fianges which are in accordancewith
ANSVASME B16.1 or B16.5.
Cast iron fiange connections shall be fiat faced.
The thickness of cast iron exhaust fianged connections
under 10inches(250 mm) in diametershaii be not less than
Class 250 of ANSUASME B16.1.
Single valve singie stage horizontally spiit casing turbines shall have steam connections in the lower half of the
turbine.
Threaded connections for making up to pipe not over 2
inches in diameter (50 mm nominal diameter) shall have
internal taper threads conforming to ANSI/ASME
B 1.20.1.
NEMA Standard 11-14-1985.
Auxlllary Connectlons
Auxiliary connections that are threaded shall confarm to
ANWASME Standard B1.20.1. Typically, these are
nozzle ring pressure gauge connection, drain connections
for casing and steam chest, casing sealing glands and
bearing housings, cooling water, valve stem leakoffs, and
so forth.
2.6.3
NEMASandard 11-14-1985.
2.7 LUBRICATION
2.7.1
NonpressureTLpe Lubrication
2.7.1.2 GREASE
OR
LBRICAiEANllFRKXUM
BEARINGS
PressumT@e Lubricatbn
2.7.2.1 imooucnm
It is recognized that there is a wide variation in turbine
sizes and appiications which makes it impracticai to have
one mmmended lubrication system design. However,
the following should serve as a genexaldesign guide to the
userforspecifyinghisreq~ments.
2.7.2.2 OIL PUMPS
2.7.2.2.1 A main oil pump driven from the turbine shaft
STDONEMA
SI 24-ENGL L99L
b470247 0 5 2 7 2 2 0 7 L B
SM 24-1991
Page 19
f. Reservoir and fittings applicable for the intended
ambient conditions.
2.7.2.4 OIL COOLER(S)
The oil cooler should be capable of maintaining the
m
p
e
r
a
t
u
r
e of the oil supplied to the bearings at a maximum of 120% (49OC). with a maximum cooling water
m
p
e
r
a
t
u
r
e not exceeding 90% (32'C). It should have a
fouling factor on the water side of 0.001 for cooling tower
water and a fouling factoras recommended by the manufacturer for other coolingwater sources. The cooler should
be suitablefor a working pressure of not less than 75 psig
[517 kPa(gauge)J on the water side.
Single or twin coolers may be used. Each cooler should
be capable of operation at a pressure equal to or greater
than the relief valve setting of positive displacement oil
pumps or of the maximum shutoffdischarge pressure of
centrifugal oil pumps. Twin coolers should be piped in
parallel with a continuousflow transfer valve to permit the
transfer of oil from one cooler to the other without interrupting the oil flow.Each cooler should be. sized for the
total cooling load, and should be arranged and vented for
maintaining either cooler with the turbine in operation.
2.7.2.5 OIL FILTER@)
Single or twin oil filters may be used. A filter(s) should
be capable of removing particles larger than 25 microns.
When the filter is clean, the pressure drop should not
exceed 5 psi (35 kPa) at design temperatureand flow. Twin
fdters should be piped in parallel with a continuous flow
bruisfer valve to permit the transfer of oil from one ter
to the other without interrupting the oil flow. Each ter
should be sized for the total oil flow and should be arranged and vented for maintaining either fdter with the
turbine in operation.Acommon transfer valve may be used
for the oil fdters and coolers. The filter cartridgeshould be
carrosion resistant. Filter cases should be suitable for
operationat a pressurenot less than the relief valve setting
of the positive displacementoil pumps or at the maximum
shut off dischargepressure of centrifug?i qil pumps.
2.7.2.6 PIPING AND INSTRUMENTATION
2.7.2.6.1 Pressuresensitivedeviceswith isolation valves
should be provided for each pressure level (for example,
oil header to bearings, discharge from oil pumps, before
and after filter(s) and control oil).
Authorized Engineering Information 11-14-1985.
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2.8.2 E x p to~Nt~i
Elements
In general, all exposed surfaces should be protected
againstrusting by a protective coating or paint after installation of the unit. Exposed working parts which afect
operation of the unit such as governor, governar linkage.
fulcrum points, valve stems, and similar elements should
be protected against rusting by the use of corrosion-resistant materials.
Generators should incorporate weatherproof construction or a weatherproof enclosure and space heater(@.As
an alternatea totally enclosedgenerator construction may
be considered.
Equipment having nonpressure lubricated bearings
should be designed to prevent the entrance of moisture,
dust, and foreign materiais to the governing system and
bearing housings.
Equipment having pressurelubricationor hydraulicgoverning systems, or both, should be protected as follows:
2.8.2.1 The lubrication system or governor system, or
both, should be protected against the entranceof water or
foreign materials by propzr sealing devices. The points to
be protected include all connectionsor openings to the oil
reservoir, governor, servomotor, bearing housings, and
SM 24-1991
Page 20
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Vbration
The vibraton (double amplitude) of the rotating ele
ments when operating within the specified operating speed
29.2
CrltWspeedS
The turbine generator set shall be designed so hat its
critical speeds,including the effect of couplings, shall not
be detrimental to its satisfactory operation.
The calcuiated first criticai speed of a stiff shaft turbine
rotor shallbe a minimumof 10percent over the trip speed.
Tofsional critical speed shall not occur within 10% of
the operating speed of the turbine generam set
The actual h t critical speed of a flexible shaft turbine
rotor shaii be determined during the no-load running test
when practicai and shaii be stamped on the namepk
followed by the word "test" Where it is impracticai to
deterniinecri~alspesdsduringtheninningtest,thecalculated critical speed shail be stamped on the namepiate
followed by the abbreviation "ripprox."
The calculated first lateral criticai speed of a fiexible
shaft rotor(s) shall be not more than 80 pexent of the rated
2.93
2.9.4
NameplateData
S T D O N E M A S i l 24-ENGL L991
Table 2-3
GENERAL PRESSURE AND TEMPERATURE RANGES
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
:. .
~
-.
. ..- . . .
. .
. ;.-,.i,.
_.
..
'
I -
--.
<-.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
SM 24-1991
Page 22
RPM THOUSANDS
FlgUm 2-2
MAXIMUM PERMISSIBLE SHAFT VIBRATION
STD-NEMA
S U 24-ENGL
1991
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SM 24-1991
Page 23
8. Maximum exhaust steam pressure
9. Maximum extraction/inductionpressure
(if applicable)
10. Tripspeed
11. First lateral critical speed
12. Purchasers equipment item number (when specified).
NEMAStandard6-21-1979.
2.9.4.3 GENERATOR
NAMEPLATE
The following minimum data shaii be given on the
generator namedate:
1. Manufackers name and location
2. Serial number
3. ModeVtype
4. Kilovolt-ampererating (synchronousonly)
5. Kilowattrating
6. Power factor
7. T i e rating
8. Temperature rise for rated continuous load
9. Rated speed in RPM
10. Voltag
11. Rated current in amperes per terminal
12. Number of phases
13. Frequency
14. Rated field current (separateexciters)
15. Rated excitation voltage (separate exciters)
NEMAStandatd 130-1991.
2.102
service Factor
The service factor for continuous duty shdl be the minimum used in selecting the gear unit,per AGMAStandard
421.06.
NEMAStandad 6-12-1985.
2.11.1.2 NON-SALIENTPOLE
This type of generator is constructed with a cylindrical
mtor (non-salient poles) into which slots are machined.
Elecaicalconductorsare inserted into the slots to form the
electrical path in the rotor.
Non-saiient pole construction is normaily used for genm above 1800 RPM.
erators o
Authorized Engineering Information 6-12-1985.
b470247 0527225 2 T T
SM 24-1991
Page 24
NEMAStandard6-12-1985.
NEMAStandard6-12-1985.
2.11.3.1.2 Splashproof
A splashproof generalor is one in which the ventilating
openings are so constructedthat successfuloperationisnot
interfered with when drops of liquid or solid particles
strike or enter the enclosure at any angle not p t e r than
100 degrees downward from the verticai.
NEMA Standard 6-12-1985.
2.11.3.1.3 Seml-Guarded
A semi-guarded generator is one in which part of the
ventilatingopenings in the machine, usually in the top half,
a~ guarded as in the case of a guarded machine but the
others are left open.
NEMAStandatd 6-12-1985.
2.11.3.1.4 Guarded
A guarded generator is one in which all openings giving
direct access to live meral or rotating parts (except smooth
rotating surfaces) are limited in size by the structural parts
or by screens, baffles. grilles, expanded metal. or other
means to prevent accidental contact with hazardousparts.
NEMAStandard6-12-1985.
211.3.i.4.
NEMA Stendard 6-12-1985.
NEMA Standard6-12-1885.
2.11.2.2 INDUCTION
An induction generator is an AC machine which is
driven above synchronous speed to induce electric power
0.
Excitation is taken from the system to which the
genetator is connected and it is not self-excited.
2.11.3.2 TOTALLY-ENCLOSED
A totally-enclosedgenerator is one enclosed to prevent
the freeexchange of air between the inside and the outside
of the case but not suffcientiy enclosed to be termed
&-tight.
S T D a N E M A S i l 24-ENGL 1771
m
SM 24-1991
Page 25
2.11.3.2.3 Exploslon-Proof
An explosion-proof generator is a totallyenclosed generator whose enclosure is designed and ccmstructed to
withstand an explosion of a specified gas or vapor which
may occur within it and to prevent the ignition of the
specifiedgas or vapor surrounding the machine by sparks,
flashes,or explosions of the specified gas or vapor which
may occur within the generamcasing.
NEMAStandard6-12-1885.
sure.
NEMAStandard6-12-1985.
2.11.3.2.5 Waterproof
A waterproof generator is a totaliyenc1ase.dgenerator
so constructedthat it wili excludewater applied in the form
of a stream from a hose, except that leakage may occur
around the shaft provided it is prevented from entering the
oil reservoir and provision is made for automaticallydraining the generator. The means for automatic draining may
be a check valve or a tapped hole at the lowest part of the
frame which will serve for application of a drain pipe.
NEMA Standard 6-12-1985.
air anda fanor fans integral with the rotor shaft or separate,
for circulating the intemai air.
NEMAStandard6-12-1985.
2.11.3.2.10
Guarded
A totally-enclosed fancooled guarded generator is a
totally-mclosed fancooled generator in which all openings giving direct access to the fan are limited in size by
the design of the structural parts or by screens, griiies,
40C.
When designing to meet the temperature rises in Table
2 4 it is intended that the hottest-spot temperature should
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
Totally-Encbsed, Fan-Cooled
I -
SM 24-1991
Page 26
Table 2 4
TEMPERATURE RISE
kduction
(1)
(2)
Aroi.tinewioding
(A) All kilowatt ratings
Redamce
60
80
105
121
bbcddcddctcao+
70
90
115
140
(B)iii9kilowaLtuidleri
(C)Over 1119 kilowatt
( i ) 7000volti and l u 1
blxdded dueaa+
65
85
110
135
(2) ova 7000volts
nmbcddeddctcczor.
60
80
105
125
Cons, s q u i d cage windings,sndmechuiicpl paas, mPQa i cdcctor*gi mdbnuher, rhinbepeimitlsdtouuin mchtanpmmw
u wiil not injure the machinein my respan
Salient-Pole
(1)
Amature Winding
(A) All KVA ntiagr
(B) 1563 KVA md less
(C) Ovcr 1563 KVA
(1)7000voitsPndlur
(2) Ova 7000 volts
Resiamce
60
nmbcddcddctecror+
70
Embcddeddercctori
65
Embeddeddctcao+
60
80
90
105
115
125
140
85
80
110
105
135
125
(2) Coxes, amortisseurwindings, and mechanicpl pans, such u collectarings, hshhdden. and burhu. ihrllbe m
a
du)ut.in
tempcraturcs as will not injurc the machinein any ~ p e c t .
Cylindricai Rotor
A n n a m Winding
(A) Below loo00 KVA
(B) 1563 KVA and less
(C)1564KVA to loo00 KVA
(1) 7000volta and less
(2)Ova 7000volts
(D)1oooOKVAandibove
Field Windiag
and mechanical pam
in contact with or adjaaat
(1)
(2)
O)
80
90
105
11s
125
140
85
110
80
70
135
125
110
85
70
105
90
105
90
125
110
85
85
85
toinsulatim
(4)
(5)
CoiiectOrRingi
Miscellanuus parts (such ar brushholden, bruska, and ao for& shall be pennittcd to
the machine in any =peu.
nmbedded dacctors arc located within the slot of the machine and shdl be either Mniiaa elemmu or themiooouplei.For genenton equip@ with
embeddeddetectors, this method shdl be used to demoostrate conformity with the amdrrd.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
(Nmsolimt Poie)
SM 24-1991
Page 27
Deltawoundgeneramsmayalsobeavailable.Iftheuser
requires a delta wound generator, the requirement must bc
included as a part of the job specifications to the manufac-
turer.
Authorired Engineering Infamiaiion 6-12-1985.
bracketexiorpedestal-typebearingsandwithoutaterminal
box, the recommended location of the armam w m d q
temiinals is at the bottom edge of the stator h e within
30 d
e
mof the verticai centeriine. On aii other types of
horizontai synchnmous g e m , the recommended l e
d o n is on the left-handside of the generator,viewing the
end of the generator apposite the drive.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
2.1 2.2.4
2.12.2.4.2 induction
Terminal markings of polyphase induction generators
are not reiated to the direction of rotation.
Authorized Engineeting Information C12-1985.
west
S T D O N E M A SM 24-ENGL 1991
SM 24-1991
Page 28
NEMAStandard 6-12-1985.
TIF
62.5 to 299
300 to 699
700 to 4999
5000 to 19999
2oooO and above
350
250
150
100
70
When specified,the residual componenttelephone influence factor based on the weighting factors given in Table
2-5 shall not exceed the foilowing values. The residual
componentappliesonly to thosegeneratorshaving voltage
ratings of 2000 volts and higher.
kVA Rating of Generator
TIF
loo0 to 4999
5000 to 1999
20000 and above
100
75
50
2.13.4 Efficiency
Efficiency and losses shall be determined in accordance
with IEEE Standard 115. The efficiency shall be deter-
load conditions.
The following losses shall be included in determining
the efficiency:
1. I 2 R l o S s O f ~ .
2. 1% loss of fieid.
3. Careloss
4. Strayloadloss.
5. Friction and windage loss.
6. Exciter power requirements.
NEMAStandard 6-12-1985.
2.133 GeneratorConstantri
Direct-Axis Synchronous Reactance &I). Used to determinecurrent flow at steady state conditions.
Direct-Axis Transient ReaCauice o('d). Used to CUiate the short circuit current produced by the generatar
after the rst few cycles following a fault (six cycles to
five seconds). Also used to &termine voltage dip resulting from load applications.
Dkt-Axis S u b d e n t Reactance Wd). This is the
apparentreactance of the statorwindingat the insiant short
circuitoccurs. Itisusedtocalcuiatethecmntflowdining
the frst few cycles after a short circuit. The subtransient
reactance is imptant when determiningtherequiredcapacity of a circuit breaker to inteanrpt a fault within a
system.
Negative Sequence Reactance (32). Used to determine
linetdine short circuit currents.
Zero SequenceReactance &). Used to determine iinetcmeuaal short circuit currents.
Potier Reactance &). Used to calculate excitation of
the generator at Merent loads and power facton.
Direct-Axis Transient Short Circuit Time Constant
(T'd). T i e (seconds)for the slowly decreasing component of the armature current to reach 36.8 percent of its
initiai value after application of a short circuit condition to
a generator running at rami speed.
Direct-Axis Subtransient Short Circuit Time Constant
(T"d). Time (seconds) for the rapidly decreasing c o m p
nent of the annahmcurrent @resentduring the first cycles
afterashortcircuit) toreach36.8percentofitsinitiaivalue
after sudden application of a short circuit condition when
the unit is running at rated speed.
Direct-Axis Transient Open Circuit Time Constant
(T'do). T i e measured in seconds for the open circuit
voltage of the armahue to drop to 36.8 peacent of its initial
value after the field winding is short circuited
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
NEMAStandard 6-12-1985.
S T D - N E M A SM 24-ENGL L99L
6470247 0527230 b b 7
SM 24-1991
Page 29
Table 2-6
1960 SINGLE-FREQUENCY TIF1WEIGHTING
FACTORS
TWf
Frrquenq
60
0.5
180
300
360
420
540
30
1,800
1.860
1,980
2.100
2,160
3.220
2,340
2,460
2,580
2,820
2.940
Frequmq
660
720
780
900
1,o00
1,020
1,030
1,140
1260
1,380
1.440
1500
1,620
1,740
225
400
650
1,320
2,260
2,760
3,360
4,350
5,000
5,100
5,400
5,630
6,050
6,370
6,650
6,680
6,970
7,320
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
TEFf
3,660
3,900
4.020
4,260
4,380
7,570
7,820
8.330
8,830
9,080
9,330
9,840
10340
10.600
10210
9,820
9,670
8,740
8,090
6,730
6,130
4,400
3.700
2,750
2,190
5.000
840
3,000
3,180
3,300
3,540
S T D = N E M A SM 24-ENGL 1 9 9 3
b470247 0527233 5 T 3
SM 24-1991
Page 30
3
Flgure 2-3
PHASE VECTOR DIAGRAM
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' S T D - N E M A SM 2 4 - E N G L 1791
b470247 0527232 4 3 T
m
SM 24-1991
Page 31
Section 3
CONTROLS
3.1 GOVERNING SYSTEM
The governing system includes the speed governor, the
conml mechanism, the governor controiied valve(@,the
speed changer, and external control devices. The goveming system is the primary system n
v to match the
airbine to the application. Various types of goveanm are
availableto meet specific user requirements.
NEMAStandard 6-12-1985.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
3.2
Agovemor system in seMce which meets all the following conditionsshallbe capableof limitingspeed to prevent
overspeed tnp when load is suddenly reduced h m rated
to zen>:
SM 24-1991
Page 32
sytem
RegutPtion
PacPnt
10
6
4
0.50
s m
spesd
Varatlon
Percent
0.75
0.50
0.25
0.25
Maximum
speed
RIS?
Pernt
13*
7*
7*
7*
nk.
c Steam c r i n d i t k s produoc a d.tivciy low thcontical s l u m rate
3.21 SpeedFiange
Speed range, expressed as a percentage of rated speed,
is the specifiedrange of operating speeds below or above
rated speed, or both, for which the governor shall be
adjustable when the turbine is operating under the control
of the speed governor.
NEM4 Standard 6-12-1985.
3.22 WmumSpeedRise
The maximum speed rise expressed as a percentage of
rated speed, is the maximum momentary increase in speed
which is obtained when the turbine is developing rated
power output at rated speed and the load is suddenly and
completely reduced to zen
rated speed
For non-parallel operation, frequencyrise is the same as
speed rise. See Figure 3-1 for a graphic representation of
speed rise characteristics of a Ciass D governor.
NEM4 Standard 6-12-1985.
inoperative, with aii other conditionscanstant. Speed variation includes dead band and sustained oscillations.
Speed variation (S)
=
change in
change in
rpmabove
+
rpmbelow
Acupged
s e c 4 x x L xi00
2xratedspeed
See Figure 3-2 for graphic representation of speed variation characteristicsof a Ciass D governor.
3.2.3.1 DEAD BAND
Dead band is the total magnitude of the change in steady
state speed within which there is no resulting measurable
change in the position of the governor controlled vaive(s).
It is a measure of the speed governing system insensitivity
and is expressed in percent of rated speed.
3.2.3.2 S~ABILJTY
Stability is the ability of the speed governing system to
position the governor conmlied vaive(s) so that a sustained oscillation of speed or of energy input to the turbine
is not poduced by the speed governing system during
operation under sustained load demand or following a
change to a new sustained load demand.
For the purpose of this standard, sustained oscillations
produced by the speed-governing system:
(a) of turbine speed, for isolated operation undersusrained load demand, or
(b) of energy input, for parallel operation with a constant-frequency altemaring current power system,
or
(c) of energy input for parallel operation with a constant-voltage direct current power system-are defined as the difference between those existing with
the speed-governing system in service and those
existing with the speed-governing system blocked
or inoperative.
In the case of parallel operation with an altemating
current power system of ocher than constant fkequency,
energy input which correspond to variations in power-system frequency and to the incremental speed regulation of
the speed-governing system covered by this standard are
excluded in determining stability. Similary, in the case of
parallel operation with a direct current power system of
other than constant voltage, energy input changes which
comespond to the voltage regulation of the driven generator and to the variations in voltage of the power system
are deducted in determining stability,
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
Table 3-1
SPEED GOVERNING SYSTEM CLASSIFICATION
S T D * N E M A SM 24-ENGL L77L
SM 24-1991
Page 33
107%
100.5 w
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
I
I
wa
UJ
1
1
rD
1
LOAD
Figure 3-1
SPEED/FREQUENCY RISE FOR NONPARALLEL SYNCHRONOUS
TURBINE GENERATOR SET WITH A CLASS D GOVERNOR
100%
SM24-1991 ,
Page
Flgure 3-2
SPEED VARIATION NEMA CLASS D GOVERNOR
3.3
nism(s).
NEMAStandard 6-12-1965.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
~~~
~~
S T D a N E M A SM 24-ENGL L99L
SM 24-1991
Page 35
'""F
101%
-t -
I
I
I
!
I
I
I
I
I
I
I
I
I
l
I
l
I
l
I
I
KDI
LQAD
-0
Figure 3-3
STEADY STATE SPEED REGULATION NEMA CLASS D GOVERNOR
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
3.3.5 RsssureChanger
nie pressure changer is a device by means of which the
setting of the pressure regulating system may be changed
for the purpose of adjusting the pressure of the exhaust
stcam or of the extraction or induction steam while the
turbine is in opeiation.
NEMAStandard6-12-1985.
3.3.6.1 PRESSURE
REGUIAIIONCONVENTION
Pressureregulation is considered positive when pressure
increases with decrease in steam flow.
NEMAStanderd6-12-1985.
3.3.7 stability
Stability is the capability of the pressure regulating
system(s) to position the pressure controlled valve@) so
that sustained oscillations of the controlled pressure(s)or
the energy input to the steam turbine are not produccd by
the pressure regulating system(s) during operation under
sustained flow demands or following a change to another
value of sustained flow demand.
For the purpose of this standard, sustained osciiiations
produced by the pressure regulating system of controllcd
pressure or of energy input are defined as the difference
between those existing with the pressure regulating system
in service and those existing with the pressure regulating
system blocked or inoperative.
NEMAStandard6-12-1985.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
SM 24-1991
Page 36
3.3.8.1 Change in sustained speed sha be 1 percent
maximum for any sustained change in flow within limits
of 5 pexent and 95 percent of maximum induction or
a speed
d. -Eaessure
NEMAStandard 11-14-1885.
11-14-1985.
power.
3.3.8.5 The range of adjustment for pressure change(s)
shaii permit adjustment of exhaust, extraction, or induction pressure between 5 psi (35 kPa) or 10 percent of the
ccnaolled pressure expressed in psia or kPa (absolute);
whichever is iarger,
NEMAStandard 11-14-1985.
b. Metsteampmssure
C. Each inductionlextractionpressure
e. Geneaatoroutput
f. others for specific appiications.
3.5.2
S T D * N E M A SM 24-ENGL L99L
m
SM 24-1991
Page 37
to maximum system load without the need for any adjustments by operating personnel. This allows each turbine
generator set to operate at the same percentage of its full
load rating. Therefare, if the load on the system is 60
3.5.3
General
Care should be taken in each installation to provide for
adequate wiring. in addition, electronic governors and
their associated wiring should be protected from heat, wear
and induced signais. Local codes and area classifications
should be considered.
When microprocessor based turbine control systemsare
provided which interface with plant dismbuted control
systems, there may be some overlap of control loops and
confusion regarding inputdoutputs.In these cases the purchaser and the vendor should mutually agree upon scope
and responsibility split. External setpoints can come from
the plant DCS but the turbine control loop should be
supplied by the turbine manufacturer.
A typical electronic governor schematic is shown in
Figure 3 4 at the end of this section.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
n i e type of conmls shall be consistent with the appcation of the turbine generator set and the type of generatm.
NEMA Standard 6-1 2-1985.
3.8
SYNCHRONOUS GENERATOR
S T D - N E M A SU 24-ENGL L79L
--Ye
b 4 7 0 2 4 7 0527237 894 W
SM 24-1991
Page 38
III I
II n
I
Figure 3-4
ELECTRONIC GOVERNOR FOR SYCHRONOUS GENERATOR CONTROL
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
S T D O N E M A SM 24-ENGL 1991
SM 24-1991
Page 39
Author+
3.11
3.11.2 Accessories
The following are accessories which the manufacturer
may select, dependingon rating, voltage, and application:
3.1 1.2.1 EXCITATION SUPPORT SYSTEM
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
PROTECTION
?his accessoryautomaticallyprotects the generatorh m
the effectsof under frequency and overvoltageoperation
by disconnecting the voltage regulator in the event of
severe under frequency or overvoltage conditions.
Authorized EngineeringInformation6-12-1985.
. ...
SM 24-1991
Page 40
3.121
General Requirements
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
required
10. Low voltage power circuit breaker operated manually or elecmcaiiy
I l . Suitable control wiring and terminal blocks
SM 24-1991
Page 41
e
POWER BUS
52
VAR
A
F
V
AS
CT
EXC
GEN
PT
VAR
VR
VRS
vs
W
Circuit Breaker
Ammeter
Frequency Meter
Voltage Meter
Ammeter Switch
Current Transformer
Exciter
Generator
Potential Transformer
Voltage Adjusting Rheostat
Voltage Regulator
voltage Regulator Cutout Switch
Voltmeter Switch
Wattmeter
Flgute 3-5
NON-PARALLELED LOW VOLTAGE SNYCHRONOUS UNITS (3.12.2.1)
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
.--.. .
...
.' -...
<
. -.;..
..
..
a;,
SM 24-1991
Page 42
POWER BUS
VS
1:
50151
AS
CT
VAR
N;;
SL
ss
SYN
V
VAR
VR
vs
VRS
W
Flgure 3-6
MANUAL PARALLELED LOW VOLTAGE SYNCHRONOUS UNITS (3.i2.2.2)
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
SM 24-1991
Page 43
POWER BUS
T
52
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
MOT/GEN
32
52
A
AS
CT
GEN
MOTIGEN
PT
vs
W
Figure 3-7
INDUCTION GENERATOR UNITS (3.12.2.3)
SM 24-1991
Page 44
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
POWER BUS
VAR
51
SIG
52
86
87
A
AS
CT
EXC
GEN
Overcurrent Relay
Stator Ground Fault Relay
Circuit Breaker
Lockout Relay
Differential Protective Relay
Ammeter
Ammeter Switch
Current Transiormer
Exciter
Generator
PT
RES
V
VAR
VR
VRS
vs
FR
W
Potential Transformer
Ground Fault Resistor
Voltmeter
Voltage Adjusting Rheostat
Voltage Regulator
Voltage Regulator Cutout Switch
Voltmeter Switch
Frequency Meter
Wattmeter
Figure 3-8
NON-PARALLEL HIGH VOLTAGE SYNCHRONOUS UNITS (3.12.3.1)
SM 24-1991
Page 45
3.
4.
5.
6.
7.
Frequency meter
WaWneter
Cmttransformersasnecessary
Potential transformersas necessary
Automatic voltage regulator with manual adjust-
ment
8. Power isolation transformer for voltage reguiator, if
required
9. Power circuit breaker of suitable rating and interrupting capacity, electrically operated with closing
relays and shunt trip
10. Control switch for-circuit breaker with indicating
11.
12.
13.
14.
15.
mptingcal#icity,elecaicallyoperatedwithclosing
relays and shunt trip
11. Conml switch for circuit W e r with indicating
lightsforopen/closepositions
12. v e x c m t relays f
apbase protection
13. Goveniarcontrol switch
14. Diffcrenpal pro&cction with lockout relay
15. Stat ground fault relay
..
16. Syachronipng switch
17. Synchroscape
18. ' h o synchronizing lights
19. Rev- power relay
20. Suitablecontrol wiring and terminalblocks
NEMAStandard6-12-1985.
2 vanneur
3. Un&rDvcx Frequency protection
UndcrDver Voltage Protection
Short Circuit Sustaining Protectim
GroundFaultProtection
DifferentiaiFhtection
SurgeProtection
9. LightningArrester
10. SynchronipngCheck Relay
11. other optionsas required for the panicuiar application.
Additional items may be available.
4.
5.
6.
7.
8.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
S T D * N E M A SI 24-ENGL 1991
SM 241991
GEN
R
E
86
87
A
AS
Lockout Relay
Differential Protective Relay
Ammeter
Ammeter Switch
F
PT
RES
SL
ss
SYN
V
VRS
vs
W
Generator
Frequency Meter
Potential Transformer
Ground FauR Resistor
Synchronizing LigM
Synchronizing Switch
Synchroscope
Voitmeter
Voltage Regulator Cutout swit.
Voltmeter Switch
Wattmeter
Figure 3-9
MANUAL PARALLELING HIGH VOLTAGE SYNCHRONOUS UNTS (3.1 2.3.2)
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
POWER BUS
~-
S T D - N E M A SM 24-ENGL L77L
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Page 47
Section 4
PROTECTION
4.1 BASIC FEATURES
The following featuresand accessoriesare necessary for
the proper functioning of equipmentand safety of operation:
4.1.1 Manuallllp
Each airbine shall be provided with a manual tripping
device to close the trip Valve or trip and throttle valve.
NEMA Standard6-12-1985.
Table 4-1
TRIP SPEED SETTINGS
4.1.2
NEMAStandard 11-14-1985.
Trip Valve
The trip valve is separate from the governor controlled
valve($ and is closed (tripped)in response to the action of
the overspeed sensingdevice, other safetydevicesor manual mp device.
4.1.5
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
NEMAStandard 6-21-1979.
4.1.7
B
C
D
115
110
110
110
*AuVrluw u e i n p e ~ a f m u 8 m u m
contiauwr speed.
4.2 OVERCURRENT
Acircuitbreakerorcontactorshallbesuppliedtoprotect
the generatorand controlsfrom overload or short-circuits.
The circuit breaker shall continuously carry the
generators rated output current at rated voltage and shaU
be capable of interrupting the maximum available short
circuit current.
The circuit breaker shall have provisions for manuai
opening and closing and for automatic tripping due to
OVeiCurrenL
The circuit breaker shall be designed to cany a specified
overcmnt for a specified period of time without tripping.
Low voltage circuit breakers (up to and including6oov)
shall be incordance With NEMA Standard AB1-1986,~b
ANSI/IEEE C37.13-1990.
NEM4 Standard 6-12-1985.
S T D O N E M A SM 24-ENGL L99L
m
SM 24-1991
Page 49
Section 5
FACTORY TESTING
5.1.1
Hydro Test
Ail parts of the &bine which contain steam under
pressure shall be hydro tested at a pressure not less
than 1.5 rimes their maximum steam pressure. For
temperatures above 750T (4C), the values of the test pressure shall be multipliedby a factor
obtained by dividing the maximum allowable hoop
sues of the material at room temperanireby that of
the correspondingmess value at the specified maximum steam temperature.
Condensingt d i n e exhaust casings shall be steam
or hydro tested at a minimum of 25 p i g [172 kpa
(gawll.
steam
NEMAStandad 11-14-1985.
5.1.2
The turbine shall be operated through the specified operating speed range at no load. The following tests and
observations shall be made:
1. Check general operation
2. Measure vibration
3. Adjust the turbine control mechanisrn(s) and observe the operation of the speed governor and ail
other control devices to the extent practical.
It should be noted that it is the turbine vendors
responsibility to provide governor and control
mechanisms including ali the specified featuresand
options, however, electronic governing systems in
particular may include features and options which
due to system interface and operational requirements. are not practical to test in the tuhine vendors
shop. Proper operation of ail control, governor
mechanisms and systems must be rechecked, tested
5.2 GEAR
5.3 GENERATOR
The following tests shall be made on ail generatois:
1. Check the resistance of armature and field windings
2. Check the exciter field current at no load with normal voltage and frequency on the generator
3. Winding high-potential test in accordance with
NEMA Standard MG 1-1978 (R 1981).
4. Check general operation
5. Measure vibration
6. Check for oil tightness
7. Check the lubricating oil temperature and pressure
after the oil has reached stable temperature conditions.
8. Check any other safety devices.
NEMA Standard 6-12-1985
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
5.1 TURBINE
SM 24-1991
Page 50
* When
8 Nrbine gener8tor
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
SM 24-1991
Page 51
Section 6
SOUND PRESSURE LEVELS
6.3
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
6.1 GENERAL
It is the manufacturer's intention to design and manufacture turbine generator units with Satisfactorysound levels
and to work cooperativelywith the user to make an overall
installation which will be as quiet as possible. The sound
pressure level@) measurement procedure described in
these siandards is presented as a guide to the user. To be
meaningful, this measmment(s) should be taken on the
instailed turbine generator set.
However, the manufacturer does not have control over
such factors as foundations, piping, and building configurations which emit, reflect,focus, or amplify the sound of
the unit as well as generate other sounds. For example,
piping will usually be a strong emissive source of soundgenerating impulses originating in the turbine as well as
the sound caused by the passage of steam in the piping
system.
The user should control noise h m other sources so that
it does not significantly add to or completely mask that
h m the unit in order to achieve this, the user should
suitably insulate the steam piping.
Furthermore, it is generally impractical to isolate the
turbine generator set from its environment sufficiently to
separately measure its sound emission. The physical size
of the equipment and the fact that it must be connected to
piping makes isolation for sound measurementdifficult, if
not impossible,
Sound pressure levels listed in 6.2 represent sound pressure levels of the turbine, gear, and generator when operating at the maximum steam flow for which the turbine is
de- signed. The maximum steam flow may be greater than
that specified for operation at normal power, speed, and
steam conditions.
Reduced sound pressure levels can be achieved through
acoustic treatment.
Sound power levels are recognized as being beneficial
in planning for noise control. Sound pressure levels are
primary data upon which sound power levels can be estimated, but standard conversion procedures have not been
adopted which are practical for the variety of acoustical
environmentsencountered.
S T D - N E M A SM 24-ENGL
1971
SM 24-1991
Page 52
63
90-180
180-355
125
98
94
91
89
89
89
89
89
93
m
500
lo00
355-710
710-1400
2ooo
4ooo
1400-2800
2800-5600
~ l l u x )
8ooo
...
Overall dBA
3
2
1
O
Consideration should also be given to effects of extrane
ous sound sources, such as piping, steam leakoffs or leakage fim valves and piping. Sound levels from these
sources may be so close to levels from the unit that a
meaningful measurement will be difficult or impossible
unlessste~aretakentoisolatetheunit.Itmaybepossible
to accomplish this by insulating all piping*using acoustic
barriers as appropriate, and covering some sound sources
with lead blankets.
Authorized Engineering I n h a t i o n 6-21-1979.
6.5
Sound Resolubn
nKomeasurementsoftenmustbeaddedtodeterrninethe
combined noise level of several sources or subtracted to
find the noise output of one particdar som in a noisy
environment. However,noise measurements cannot be
addedor subtracteddirectly. Rather, measurements can be
combined with a corntion number. The correction numbers obiained from Figure 6-1 and 6-2 are approximate.
However,the graphic results are fast and sufficiently accurate for most engineering applications.
The correction number is base on the Temce in
amplitude of two sounds - whether the sounds are being
added or subtracted. When sounds are added, the correction number is added to the higher level. For example, 80
and 86 decibel sound levels differ in amplitude by 6
decibels,a dierencethat yields a correction number of 1
from Figure 6-1. Thus, total sound level is 87 decibels.
106
98
105
101
97
92
97
90
90
90
90
95
95
95
95
95
95
95
92
102
101
102
1Ca
101
99
94
91
92
92
91
89
87
84
1M
95
97
.6 INSTRUMENTS
Sound pressure levels should be measured by means of
a sound level meter which meets the requirements of
American Naticmal Standard S1.4.
A full-octave-bandsoundanalyzer, meeting the require
ments of America National Standard S1.ll, should be
used in conjunction with the sound level meter to measure
sound.
insurnents, including microphones, should receive an
acousiic check ai overall calibration before and aftet
every sound pressure level test.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
45-90
tionsoftheprocess.
Authorlled Engineering Information6-21-1979.
~~
~~
S T D - N E M A SM 24-ENGL 1391
SM 24-7997
Page 53
ADDING TWO SOUNDS
3.0
2.8
d
>
Y
2.4
2.2
O
O
<
m
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
ez
1.6
1.4
1.2
1.0
0.8
o
a
0.6
0.4
0.2
3
4
5
6
7
8 9 1 0
DIFFERENCE BETWEEN TOTAL SOUND
AND BACKGROUND NOISE (de)
Figure 6-1
CORRECTION FOR BACKGROUND NOISE
n
O
8 9 1 0
DIFFERENEB?WEEN
SOUNDS (dB)
._---
Figure 6-2
SOUND RESOLUTION
~~~
~~
S T D = N E M A SM 2 4 - E N G L 1991
-~
= 64'70247 0 5 2 7 2 5 4
OTO
SM 24-1991
Page 55
Section 7
PREPARATION FOR SHIPMENT AND STORAGE
7.1 SHIPPING PREPARATION
The turbine gear (if u&), generator, and aU separate
parts shall be properly ragged and identified.
At the time of shipment, all exposed nonmachhed surfaces shall be protected with one coat of shop paint and
coating or covering or both. Ali exposed machined surfaces and oil reservoir interiors shall be protected with a
rust preventative.AU openingsexcept for air passageways
on open type generators shall be plugged or covered. The
interiorsof the turbinegear (if used'), and generatorbearing
housing shall be suitably treated to prevent rust.
Prior to shipment, the rotor of a generator with sleeve
bearings shall be b r a d in place to prevent axial movement of the rotor during shipment.
Ocean freight or extended storage shall require addtionai protection and packaging.
NEMAStandard 11-14-1985.
7.2 SHIPMENT
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
The purchaser, since he has the most complete knowledge of local conditions,should specis the delivery point
and provide information on the method of handling to the
point of delivery.
The manufacturershould use shippingmethods and ship
parts in the sequence required for orderly installation and
identi@ all shipmentsby marking individualparts,assemblies or packages prior to shipment
The manufacturer should specify the additional preparation and protective coatings that should be provided to
protect the equipment if the installation is delayed.
The purchaser should advise the manufactum of the
unloading facilities available and whether skids will be
necessary for roiling large assemblies into position.
Authorized Engineering Infomiation 11-14-1985.
transportationcompanyandacopyofthereportforwarded
to the manufacturer.
AU material should be checked against the manufacturer's packing list, and any discrepancies reported
immediately to the manufitchmr.
The equipment should at ail times be stomi in a clean,
noncorrosive atmosphere and protected against loss,
weather, damage, and fareign materialssuch as dust, sand,
and so forth. Indoor storage where constant temperam is
maintained at a level which wiU prevent condensation is
p r e f d . The purchaser should seek the manufacturer's
advice if storageconditions are other than the above.
Specialattention and care should be given to the storage
of parts having exposed machined surfaces.
The generator should be stored with enough packaging
removed to ailow circulation of air thrwgh the windings.
n i e winding temperahire should be maintainedat a p x imaely 10% (6C) above ambient temperature by means
of the genmtor's space heaters (if the generator is so
equipped) or other reliable means.
The resistance of the generator insulation should be
measured at the start of storage,every threemonths there
aftet, and just prior to energization.
Before start-up,the oil or preservative used in the bearing housing and gear casing should be flushed out and
replaced with clean lubricating oil of the recommended
type. Grease lubricated bearings may require lubrication
prior to start-up. Prior to start up, forced lubrication systems should be checked for proper operation.
Authorized Engineering Information 11-14-1985.
STD.NEMA SM 24-ENGL
L99L
6 4 7 0 2 4 7 0 5 2 7 2 5 5 T37
SM 24-1991
Page 57
Section 8
INSTALLATION
ai
INTRODUCTION
The turbine generator set should be instailed in accordance with recommendacjons and instructions issued by
the manufacturer.
The information contained in Section 8 is provided to
assistthepurchaseror hiscontractorintheproper handling
and installation of turbine g e n e m sets. There are many
variables involved in the equipmentfiiniished,method of
shipment, and types of instailation, therefore. it is not
feasibleto detail step-by-stepprocedures.
Authorized Engineering Information 11-13-1969.
8.3 INSTALLATION
Proper installation is necessary for satisfactory operation. The user should provide an adequate foundation to
maintain alignment and should install piping to minimize
external forces and moments on the turbine.
Sufficient space and necessary openings in the foundations and building structure should be provided for the
installation of the equipment.Suitableopenings should be
provided in the building to admit the equipment. The
purchaser should provide sufficient space around the
equipment for servicing. Adequate space should be provided above the turbine to allow removal of the casing
cover, and adequate space should be allowed behind the
generator for removal of the generator rotor. Adequate
floor space should be allowed for setting down the turbine
cover,gear casing cover (if a gear is used), and the properly
supported rotating elements of the turbine, gear (if used),
and generator.
Authorized Engineering information 11-14-1985.
8.3.1 Foundation
Foundations should be sufficiently heavy and rigid to
form a permanently nonwarping structure.
The manufacturer should furnish dimensional drawings
to enable the purchaser to design a suitable foundation of
ample proportionand strengthfor the equipmentspecified.
The foundation should be designed so that it will absorb
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
8.3.2
Ftlsee. dsec
Inler
175
Exhaust
Indudon
Extractiar
250
175
250
53
76
53
76
FtJSee.
dsec
175
450
175
250
53
137
53
76
SM 24-1991
Page 58
Figure8-3andthuscalculateP,thepressureatthedistance
FL
FL
more than 5 , use a shorter Lwhich will m a k e 5 quai 5
and use correspondingP/Pp to calculateP at the shorter L.
FL
D
Where -is greater than 5, the pressure drop is a straightline function of L and can be calculated by the conventional method. Then calculate, by conventional
straight-linemethods. the pressure drop due to fiiction in
the piping from point L from the exit to the boiler outlet,
thus arriving at the boiler outlet pressure, Pc.
4. Next, calculate the cleaning forceratio at the boiler
outlet, using the calculated Pc and the expected
enthalpy. This ratio compares the mass-velocity
bead during cleaning with that developed during
normal full-loadOperation. The cleaning forceratio
is expressed by:
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
wherix
calculated flow during cleaning,1W
= maximum load flow, bm
Pv)c = pressure-specific volume product
during cleaning at boiler outlet, ft3/in2
pressure
at maximum load flow at
Pmu) =
boiler outlet, psia
(Pc)
= pressure during cleaning at boiler
outlet,psia
pressure-specific
volume product at
Pv)mu =
maximum load flow at boiler outlet,
ft3/in2
Qc
ornu
~
~
6470247 0527257 B O T
S T D - N E M A SM 24-ENGL L99L
SM 24-1991
Page 59
"IEEL
1/81N*To
INSAME LENGTH AS
Figure 8 1
BRACKET SUPPORT FOR POLISHED TARGET
CURVE 3
DISCHARGE VELOCITY
cn PER SEC)
1800
400
O'
3200 1
2800
L\
1
i200
1300
1ENTHALPY S T U / (BTUU)
~~
1500
Flgure 8 2
BLOWDOWN DISCHARGE VELOCITY AND FLOW FUNCTION FOR 30 PSIG
DISCHARGE PRESSURE VS STEAM ENTHAPLY
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
SM 24-1991
Page 60
1 Y7
C)D 29
I
4
cc+r
IT WOULD APPEAR REASONABLE 70 TRY f
in the superheater tubes is less than twice the allowable, divide the pressure assumed inside pipe exit,
Pp,by this ratio and r e p t the above pmess. Thus,
the requireflow and pressures for equivalentcleaning forces can be determined, thereby establishing
the required sizes for the temporary blowpipes. Note
that for a discharge pressure different than 30 psia,
the flow function is
Fp =
F30&
30
The size of the temporary pipe is a most important factor.
The use of a larger pipe will result in lesser flows and lesser
pressure levels required for the same cleaning force. The
size effect is proportional to the ratio of diameters to the
fourth power. In no case, however, should the temporary
pipe have a greater flow area than the permanent piping.
Pressure readings during blowdown should be taken at
the inlet to the stop valves and as close as possible to the
blowdown pipe discharge. The latter connection should be
made at a convenient location, but not less than 20 diameters from the discharge end of the blowpipe in order to
obtain a stable pressure reading. These readings will help
substantiate the calculated boiler pressure and pipe sizes
selected for the blowdown operation.
A full sue block valve, safely located, should be used to
perform the blow. Adequate phone communication between the boiler m m and the operator at the blow down
valve must be established. This might ais0 be backed up
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
Figure 8-3
PRESSURE DISTRiBUTIONNEAR THE END OF A PIPE DISCHARGING STEAM AT SONIC VELOCITY
S T D - N E M A S U 24-ENGL L99L
SM 24-1991
Page 61
lines should be cleaned and given severai good blows prior
to final assembly. For short runs which cannot be blown
down. mechanical cleaning may be adequate. Lines leading from the turbine to the customer's steam lines should
also be blown out for the best intenxts of the customer.
Authorized Engineering Infomation 11-14-1985.
Introduction
Reactions of piping systems connected to steam tur-
8.4.1
bines, if of sufficient magnitude, will result in misalignment of the turbine sufficientto causerough operationand
serious mechanical damage. Steam turbines have been
veay carefully designed to provide for thermal expansion
and, at the same time, maintain close aiignment between
the turbine rotating and stationary parts, and also the
turbine and driven equipment. The provisions for turbine
thermalexpansionsby necessity limit the allowablevalues
of forces and moments applied to the turbine structure by
the piping connected to it.
It is the purpose here to briefly discuss piping arrange
ments and recommend flange loading limitations imposed
on steam turbines by piping. This informationis presented
as an aid to the user and is not intended as a self conrained
thesis on piping.
The recommendations to be discussed should provide
dowable values of forces and moments at the turbine
connectionsfor steam inlet,extraction,and exhaustpiping.
It is not considered necessary to supply values for auxiliary piping such as steam leakoff, lubricating oil, and
coolingwater, but even so, this auxiliarypiping should also
be designed such that turbine expansion is not restrained.
Authorized Engineering Information 6-21 -1979.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
be consulted.
The foliowing figures and paragraphs represent typical
instaiations and are offered only as guides.
Figure 8-4shows an expansionpint in a pressure Line.
The axiai tiuust h m the expansionjoint tends to separate
theturbineand theelbow. To preventthis, theelbow should
have an anchor to keep it from moving. The turbine should
also absorb this thrustand, in doing so,becomes an anchor.
?his force on the turbine may be greater than can be
allowed. in general, this method should be discouraged.
Figure8-5 shows the same piping anangementasFigure
8 4 except for the addition of tie rods on the expansion
joint. The tie rods prevent the eiongation of the joint and
take the axial thrust created by the intemalpressure of the
expansionjoint so it is not transmittedto the turbine flange.
'Ihe tie rods eliminate any axial flexibility,but the joint is
still flexible in shear, that is. the flanges may move in
paraiiel planes. The location of this type of joint in the
piping should be such that movement of the piping puts
the expansionjoint in shear instead of tension or compression.
S T D - N E M A SM 24-ENGL L971
= b470247
05272b0 3TY
SM 261991
page 62
ANCHOR
Figurn,-4
UNRESTRAINED EXPANSION JOINT
(MAY IMPCfE AN UNACCEPTABLE THRUST FORCE ON THE TURBINE.)
Flgum 8 4
EXPANSION JOINT WITH TIE RODS
(FLEXIBLE IN SHEAR ONLY)
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
STD-NEMA
S I 24-ENGL
1991
SM 24-1991
Page 63
l+
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
Flgure 86
EXPANSION JOINT WITH TiE RODS FOR NONCONDENSING OPERATION
(PROVIDES AXIAL FLEXIBILITYWITHOUT IMPOSING THRUST ON
THE TURBINE.)
Figure 8 7
EXPANSION JOINT WITH TIE RODS FOR CONDENSING
OPERATION WITH "UP" EXHAUST
(PROVIDESVERTICAL FLEXIBILITYWITHOUT IMPOSING
THRUST ON THE TURBINE.)
Copyright National Electrical Manufacturers Association
Provided by IHS under license with NEMA
No reproduction or networking permitted without license from IHS
SM 24-1991
Page 64
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
heated.
The stresses may be reduced by using expansion loops
such as shown in Figure 8-10. When piping does not have
to be confined to one plane, torsional flexibility may be
effectivelyused to reduce stresses. Prestressing the pipe in
the cold condition or cold springingmay also be used to
reduce the stresses in operaiion. niese principles may be
used in combination to produce a design with flexibility
sufficient to keep the striesses, forces, and moments within
the permissiblelimits in both the hot and cold conditions.
The piping system should be designed with sufficient
inherent flexibility to take care of thermal expansion.
Prestressing (cold springing) to reduce the maximum values of both connection reactions and piping stress is accomplished by cutting the pipe short by a predetermined
amount and then forcing it into place during instailation as
illustrated in Figure 8-11. Forces and moments in the hot
condition are thus reduced below the values they would
have if the system were not cold-sprung. Points A and C
of Figure 8-11 are the points to be connected by a piping
systems and (de1ta)X and (de1ta)Y are the respective expansions.
Forces and moments imposed on the turbine should no&
exceed values calculatedper Section 8.4.6 when operating
within the temperature ranges shown in Table 8-2.
In the caseof welded connections,it is necessary to bend
the pipe by putting a moment on it when connecting it to
point C to make the weld preparations parallel, as well as
just pulling B up to C.If this is not done, a moment may
exist in the hot condition, and desired reduction in forces
and moments may not be obtained. Wherever possible, it
is wise to facilitaie assembly by locating field welds at
points of minimum moment. Points D and E are such
points.
Authorized Engineering Information 6-21 -1979.
Due to ed Weight
The dead weight of the piping shouid be entirely sup
ported by pipe hangen or supparts. niereare basically two
types of supports-ngid
and spring. Rigid supports are
necessary when an unresaicted expansion joint is used.
Rigid supportsmay be used to limit the movement of a h e
to prevent excessive deflection at any point. A rigid sup
ponis not satisfactorywhere thermal expansion may cause
the pipe to move away fiom the support.
On the two types of rigidsupports shown in Figure 8-12,
the rise of the turbine conne~tiondue to tempexature may
lift the base elbow from tbe support so the turbine would
have to support the weight of the pipe. The expansion of
the verticai run of pipe would relieve the pipe hanger of its
load so the turbine would again have to supportthe weight
of the pipe.
if an expansion pint with restraining tie rods is used,
either a rigidpipe hanger or a base elbow with a sliding ar
mliing contact surface may be used as shown in Figure
8-13.
When the thnist due to an expansionjoint is less than the
exhaust flange limitsand no restraining tie rods are used,
the pipe should have an anchor as shown in Figure 8-14.
Since this condition rarely exists, it is better to use the
p r e f d arrangementsas shown in Figure 8-13 and eliminateas much pipe reaction as possiblerather than just stay
within the limits.
Spring hangers or supports are best suited to carry the
dead weight when there is thermal expansionto be considered. The movement of the pipe may change the spring
tension or compresion a small amount, and the hanger
loadinga smali amount, but may not remove the load h m
the hanger. published manuais on pipe design provide
information on hanger spacing to give proper support. In
8.4.5
F
-
additiontothis,itmaybefoundnecessarytoaddadditional
supports or move existing supports if resonant vibration
appears in the piping.
A spring support s h a d not be used to oppose the thrust
of an expansionpint.When the pressure is removed h m
the line, the spring support may exert a force the same as
the expansionpint only in the apposite direction.
Authofized Engineering Information 6-21-1979.
8.4.6
niiMnes
S T D - N E M A SM 24-ENGL
1991
SM 24-1991
Page 6!j
De
--
3
8.4.6.2 The combined resultants of the forces and moments of the inlet, extraction, and exhaust connections,
resolved at the centeriines of the exhaust connection
should not exceed the values per Limit 2.
a, These resultant should not exceed:
(Limit 2)
2Fc + Mc 5 250Dc
8.4.6.5 See Sample Problems 8A, 8B and 8C for examples of how these forceand moment limitationsare applied
to turbine installations.
8.5 DRAIN PIPING
Individual drain piping should be provided with shutoff
valves or traps.
Authorized Engineering Information 11-14-1985.
8.6 LEAK-OFFS
Leak-offs should be piped directly to an open drain
vented to the atmospherewithout valves or restrictions,or
to a condensate recovery system. The pipe should be
adequately sized to avoid pressure buildup.
Authorized Engineering Information 11-14-1985.
SM 24-1991
Page 66
Flgure 8 9
RESTRICTED EXPANSION
Flgure &8
FREE EXPANSION
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
Figure 610
EXPANSION LOOPS
S T D - N E M A SM 24-ENGL 1991
~~
6 4 7 0 2 4 7 0 5 2 7 2 6 5 986
SM 24-1991
Page 67
Flgure 812
DEAD WEIGHT SUPPORT
Figure 813
DEAD WEIGHT SUPPORT WITH
RESTRAINED EXPANSION JOINT
FlgUi' 814
DEAD WEIGHT SUPPORT WITH
UNRESTRAINED EXPANSION JOINT
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
Figure 8-11
PRE-STRESSING (COLD SPRINGING)
~~
~~~
S T D - N E M A SM 2?4-ENGL 1991
b470247 0 5 2 7 2 b b 812
SM 24-1991
Page 68
Table 8-2
Temperature Ranges for Forces and Moments
Minimum Temperatuir
hiet Piping
M.nmumTaapaituir
Miniminn .mbieatur
505:o.bove
tmipaaium
mutimrmirmetrtumiempenture.
induction Piping
ExtractionPiping
Exhawst Piping
(Noncondensing
turbine)
Exhaust Piping
((!?Indensing
turbine)
ingtemperahlres.
Authorized Engineering Infomiation 11-14-1985.
8.9 GROUTING
After the turbine has been leveled, the coupling aiignment checked, and the foundation bolts lightly tightened,
the grout should be poured to completely fill the space
between the foundation and the soiepiate or basepiate.
There &odd be no air pockets in the grout.After the grout
is dry, connect the piping, fuiiy fighten the foundation
bolts, and rechezk the m e n t
A mixhue of cement and fme sand is normally used as
grout. There are otha mateds available which have
proven SUCCeSSful. Care must be exercised in the use of
materiais which expand whiie setting, as they may ove
expand and present mare of a problem than conventional
materiais such as cement and sand, which have a tendency
to shrink slightly. (Figures8- 16 and 8- 17 represent typid
instaiiationsand are presented oniy as guides.)
Authorized Engineering Infamiation 11-14-1985.
SM 24-1991
Page 69
VERTICAL
RIGHT ANGLE TO
TURBINE SHAFT
Y+
Fy
//
My
TO
TURBINE SHAFT
Mx
I
I
I
I
I
I
I
I
I
I
z+
Figure &15
COMPONENTS OF FORCES AND MOMENTS ON TURBINE CONSTRUCTION
POSITIVE MOMENTS ROTATE CLOCKWISE WHEN VIEWED
LOOKING INTO POSITIVE FORCES
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
~~
~~~
S T D - N E M A SM 24-ENGL
b470247 0 5 2 7 2 b 8 6 9 5 M
1971
SM 24-1 991
Page 70
EXHAU=
FX
FY
Mx
MY
MZ
INCHES
LBS
LBS
LBS
LB-FI'
LB-FI'
LB-FI'
2
2
3
3
4
6
8
6
8
8
316
412
335
427
447
791
1031
839
1068
1118
632
825
671
854
894
1581
2062
1677
2136
2236
791
1031
839
1068
1118
791
1031
839
1068
1118
4
4
4
4
4
10
12
16
18
20
480
511
575
607
640
1199
1277
1437
1518
1600
959
1022
1150
1215
1280
2398
2554
2874
3037
3200
1199
1277
1437
1518
1600
1199
1277
1437
1518
1600
4
4
4
6
6
24
30
36
12
16
706
804
904
524
585
1764
2011
2259
1309
1462
1411
1609
1807
1047
1170
3528
4022
4518
2618
2924
1764
2011
2259
1309
1462
1764
2011
2259
1309
1462
6
6
6
6
6
18
20
24
30
36
616
648
712
810
908
1541
1620
1781
2025
227 1
1232
1296
1425
1620
1817
3081
3240
3562
4050
4541
1541
1620
1781
2025
2271
1541
1620
1781
2025
2271
8
8
8
8
8
12
16
18
20
24
540
598
628
659
722
1351
1495
1571
1648
1804
1081
11%
1257
1318
1443
2702
2991
3141
3295
3608
1351
1495
1571
1648
1804
1351
1495
1571
1648
1804
8
8
8
10
10
30
36
48
12
16
817
915
1111
560
614
2044
2287
2778
1401
1536
1635
1829
2222
1121
1229
4087
4573
5555
2802
3072
2044
2287
2778
1401
1536
2044
2287
2778
1401
1536
10
10
10
10
10
18
20
24
30
36
u 3
673
733
827
923
1608
1682
1833
2068
2307
1286
1345
1467
1654
1845
3216
3363
3667
4135
4614
1608
1682
1833
2307
1608
1682
1833
2068
2307
10
12
12
12
12
48
18
20
24
30
1117
661
689
747
839
2793
1651
1722
1868
296
2234
1321
1377
1494
1677
5586
3303
3736
4193
2793
1651
1722
1868
2096
2793
1651
1722
1868
296
12
12
16
16
16
16
36
48
24
30
36
48
932
1125
781
867
957
1143
233 1
28 12
1952
2167
2391
2858
1865
2249
1561
1733
1913
2287
4662
5623
3904
4333
4783
5716
233 1
28 12
1952
2167
2391
2858
233 1
2812
1952
2167
2391
2858
MLET
INCHES
3444
2068
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
Table 8-3
ALLOWABLE FORCES AND MOMENTS(8.4.6.2.b)
SM 24-1991
Page 71
8.10.1 Hushing oil should be compatible with the final
turbine oil.
8.109 Oil should be circulated through the entin system
as long as necessary to remove or to flush particulate
matter back to the oil reservoir. Aperiodic check of the oil
futers Oc
serve a guide
determine when the oil is clean.
Auhonzed Engineering Infomation 11-14-1Q85.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
theywiiicarry.Theseleadsshouidbeinsuiatedorshielded
to avoid hazarb to operatingpersonnel,
Undesirable local heating of foundations can be pre
vented by bringingthe
of all phases out
the
m e conduit ofby using
conduits. Heat frorn
reinforcing s-1 within the concretecm be avoided by
making sure that continuous individual paths close to and
around individual leads are not formed by this steel.
SM 24-1991
?age 72
I"
1. Support Foot
2.
3.
4.
5.
6.
7.
Mounting Pad
Baseplate
Anchor Bolt
Anchor Nut
Shims
Foundation
7
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
Flgure 8-16
BASEPLATE MOUNTED TURBINE AND DRIVEN EQUIPMENT
=
SM 24-1991
Page 73
Support Foot
Soleplate
3. Hold-down Boit
4. Anchor Bolt
5. Anchor Nut
6. Shims
7. Foundation
1.
2.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
Figure 817
SOLEPLATE MOUNTED TURBINE AND DRNEN EQUIPMENT
SM 24-1991
Page 74
Sample Problem 8A
ALLOWABLE FORCES AND MOMENTS ON STEAM TURBINES
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
Fx= -11Olb
Fy= -2501b
Fz= +180 lb
Mx= +500 lb-ft
My= +300 lb-ft
Mz= +350 lb-ft
Check to see if these forces and moments are within
NEMA guidelines.
1. Check RESULTANT forces and moments ONINDIVIDUAL FLANGES against Limit 1, Paragraph
8.4.6.1.
Inlet Fianne
M~=~(200)~+(150)~+(-120)~
= 277 Ib-ft
De =
(Limit 1)
Exhaust Flange
F~=J(-110)~+(-250)~+(180)~
- 327 lb
M~='/(500)~+(300)~+(350)~
= 680 lb-ft
8 inches (No correction needed for flanges
8" and smaller)
(I ;mit 1)
3FR + MR S 500 @e)
De =
MCs250
oc)
F z s l00Dc= 8941b
Mx = 250 Dc = 2236 lb-fi
My 125 Dc = 1118 lb-ft
I&= 125 Dc = 1118 lbft
Magnitudes of the actual forcesandmoments calculated
in part 2 of this problem are lower han the allowable
magnitudes calculatedabove. Therefore,the components
of the combined force and moments on the turbine are
within NEMAguielines.
Resultsfromparts1,2,and3 of this problem show chat
forces and moments imposed by the piping system are
WithinalINEMAguidei.
S T D - N E M A SM 2 4 - E N G L 1991
SM 24-1991
Page 75
Sample Problem 8B
ALLOWABLE FORCES AND MOMENTS ON STEAM TURBINES
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
Exhaust Flange
Fx= O
Fy= -2501b
Fz= O
Mx= O
My= O
Mz= O
Bellows area for the expansion joint (obtained from
expansion joint manufacturer) is 1030 square inches.
Pressure force developed by full vacuum in the expansion pint is:
(14.7 lbfin') (1030 in') = 15,141 Ib
This is additional force in the -Ydirection.
Check to see if these forces and moments are within
NEMA guidelines.
1. Check RESULTANT forces and moments ON INDIVIDUAL FLANGES against Limit 1 , Paragraph
8.4.6.1.
inlet Flange
M~=d(-350)'+(2Oo)'+( 150)' = 430 Ib-ft
De= 6 inches (No correction needed for flanges
8" and smaller.)
3FR + MR I 500 De Limit 1
(3)(266) + 430 5 (500)(6)
1228 5 3000 is true so forces and moments on the
inlet flange are within NEMA guidelines.
Exhaust Flange
FR excluding pressure. force =
d(0)2+(-250)2+(O)2=
250 Ib
MR = d(O)'+(O)'+(O)'
= O lb
De =
U 3 6 1 = 17.33 inches
3
FR + MR 5 5WDe Limit 1
(3)(250) + O 500 (17.33)
750 58665 is w e so forces and moments on the exhaust flange are within NEMA guidelines.
2. Check combined RESULTANT forces and moment
ON THE TURBINE against Limit 2, Paragraph
8.4.6.2.a.
Fx= 90+0= 90lb
Fy = -150 - 250 = -400lb
Fz= 200+0=2001b
Mx = -350 + O = -350lb-ft
My= ~ + 0 = 2 O o l b - f t
Mz = 150 + O = 150 lb-ft
F~~(90)2+(-400)2+(20)'= 456 lb
~-d(-3S0)2+(200)2+(150)2= 430 lb-ft
Nominal inlet Fiange Area =
= 28.3 in'
4
Nominal Exhaust
= 1017.9 in2
Flange Area =
4
Total Flange Area = 28.3 + 1017.9 = 1046.2 in
Euuivalent Diameter =
m2
w2
Dc =
+ 36 5) = 18.166 in.
3
S T D W N E M A SM 24-ENGL 1991
b470247 0527274 9 9 9
SM 24-1991
Page 76
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
~~
S T D * N E I A S I 2 4 - E N G L 1991
= b470247
~~
0527275 825
SM 24-1991
Page 77
Sample Problem 8C
ALLOWABLE FORCES AND MOMENTS FOR A
TURBINE WITH FOUR EXTRACTION OPENINGS
It
Fx = 50 (57.01)=
Fy = 125 (57.01)=
Fz = 100(57.01)=
Mx = 250 (57.01)=
My = 125 (57.01)=
Mt = 125 (57.01)=
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
2851 lb
7126 lb
5701 lb
14253 lb-ft
7126 lb-ft
7126 Ib-ft
S T D O N E M A SM 24-ENGL 1991
64702Y7 0 5 2 7 2 7 6 761
SM 241991
Page 79
Section 9
9.2 OPERATION
The following should be given careful considerationby
theoperator
1. The steam supplied to the turbine should be free of
debris. To ensure maximum protection. steam lines
should be blown prior to starting.
2. The steam turbine operator should be aware of the
hazards associated with contamination of the process steam with agents which promote stress corrosion cracking.
3. Avoid slugs of water and unduly wet steam.
4. Avoid great or sudden fluctuations in pressure and
temperature of steam supply.
5. Providean aequatesupply of clean water free from
acid or scale forming impurities for oil coolers, air
coolers and the gland condensing system.
6. Provide lubricating oil of proper quality and
characteristics,including initiai flushing change.
7. Maintain a log of operating conditions, including
steam inlet pressures and temperatures, stage pressures, oil pressures, exhaust pressures, vibration,
and so forth. This is important in predicting and
scheduling inspection outages.
8. Check trip valves or trip and throttle vaive for operation.
9. Check overspeed mp at appropriate intervals.
10. Check auxiliary oil pumps.
Authorized Engineering Information 11-14-1985.
9.3
9.4
9.5 MAINTENANCE
Introduction
inspection and service should follow manufactum's
instructions. Frequency of inspection and degree of thoroughness may vary and will have to be determined by the
maintenance personnel.
The following is a typicai maintenance program:
3.5.1
Daily
1. Visually inspect turbine generator set for external
damage andleaks.
2. Check oil level in reservoir and governor.
3. Check for unusual vibration and noise levels.
4. Check oil temperature and pressures.
weekly
1. Check operationof auxiliary oil pump, if applicable.
2. Check operation of ali shut down devices.
3. Check that shafts are free of oil or grease.
4. Exercise the trip valve.
5. Examine fuses, switches, and other controls
Monthly
1. Check overspeed governor.
2. Check foundation bolts for tightness.
3. Check oil and filter.
Annually
Shut down the Wine generator set and perfom the
foliowing:
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
9.1 INTRODUCTION
To ensure that the turbinegeneraorreceives the careand
attention necessary and usual for this type of equipment,
specific instructions with iespect to starting up, shutting
down, and routine operation should be provided by the
manufacturer in the instruction manual furnishedwith the
turbine.
S T D - N E M A SM 24-ENGL
1971
6470247 0527277 bT
SM 24-1991
Page 80
1. Remove and clean steam sirainer.
htenialwaterwashingofaturbineshouldbeperformed
in accordance with the manufachrreis instructions. It is
beuer to prevent the build up of solids than to have u)
remove depo&s afta they have fonnea
Authorized Engineering M d o n 11-14-1985.
-OK.
ble.
7. Chcck couplingalignment and lubrication.
8. h.ainsmallquantityofoilfromsystemandcon&ct
an oil analysis. if system is equipped with an oil
filter element, change the element at the time of oil
change.
9. Examine &rease in ball or roller bearing housings
and renew if necessary,if applicable.
10. Check bearing clearance and end play.
11. Check gear moth wear pattern, if applicable.
12. Check foundation.
13. Check alignment.
14. Check and recalibrate gauges.
15. Check generator thoroughly, blowing dirt h m
windings and air gap.
16. Test insulation by meggw.
17. Check air gap clearance.
Authorized Engineering Information 11-14-1085.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
9.7 STEAMPURllY
Steam turbine users should be aware of the hazards
associated with contamination of the sttam by agents
which might promote stress cornxion cracking. solids
build up, erosion, and CorroSiM. Contaminants such as
sodium, hydroxibes, chlolides, sulfates, copper, lead, and
silicates may result in shortened turbine life and failure of
intemai parts of the turbine.
Since it is not possible to prescribe the degree of
Conuuninationthatsteamturinematerialscantoleratein
order to achieve the long life expected of intenial turbine
components,only general guidelines can be offered.
For small low pmsm appiicationS, turbinesmay Operate satisfactorily on steam having purity limits set by the
American Boiler Manufacimm Association. See Table
9-1.
AuthOiized Engineering Information 11-14-1085.
-~
S T D a N E M A SU 24-ENGL 3 9 9 3
~-
~~
SM 24-1991
Page 01
Table 9-1
WATERTUBE BOILERS RECOMMENDED BOILER WATER LIMITS AND ASSOCIATED
STEAM PURITY AT STEADY STATE FULL LOAD OPERATION DRUM TYPE BOILERS
3 e
~
0-300
301-450
451600
601-750
751-900
901-1Ooo
0-2068
2069-3 103
3104-4 137
4138-5171
5 172-6206
62074395
700-3500
600-3000
500-2500
200-1000
150- 750
125- 625
140-700
12ox)
100-400
40-200
30-150
25-125
15
10
8
3
2
1
o2 - 1.0
o2 1.0
o2 1.0
0.1 0.5
0.1 0.5
0.1 - 0.5
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
1Actuvaluer wirhin the rmge d e e t the TDs in the fd w a r . Highervaluer me forhigh ididr.bwavaluca IIC forlow IOU
in the f e d water.
2AaiUi values within the tange me dirtctly Propomoailtothe acrid value dTDS ofbikxwater. Higbernhuime for thchia di&.lower vdpw
are for low solids in the W e r water.
%esc d u e s are exclusive of silica.
Table 9-2
STEAM PURITY LIMITS
Continuous
Stut-up
Drum
Once through
SiO. ppb, max
0.3
1.o
0.5
50
Fe, ppb, m m
Cu,ppb, mm
Na + K, ppb, max
Up to 800 psig [5516kPa (gauge)]
801 to 1450 psig 15517 to 9998 Wabauge)]
1451 to 2400 p i g 19999 to 16548 kPa(gauge)]
Over 2400 psig [over 16548 Wa(gauge)]
20
3
50
20
20
10
ConductivityMicromhos/cm at 25OC
0.2
20
10
5
3
10
5
3
~~
S T D - N E M A SM 24-ENGL L q q L
SM24-i 991
Page 83
Section 10
INQUIRY GUIDE
(AuthorizeKi Engineering Infomiatlon)
Job No.
Item No.
Inquiry ordp No.
purchase order No.
Page No.
Date
BY
Revision
Furchaser
Contractor
User
Applicable To: Proposal
For:
No.R e q d
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
Site:
Service
Manufacturer
Driven Equip.
GearYes/No
Model
GUU.
Power
speed
Steam Conditions
inlet pressure
Inlet temperature
Exhaust pltxmre
ExtractiorsTinduction
P-m
Ext*ictionEnduction
temperature
inlet flow
ExtractionEnduction
flow
Other performance
requirements
Rated
Namil
Mu.
Mia.
Min.
Energg
Unlts
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
b 4 7 0 2 4 7 0527281 O27
SM24-1991
Page 85
Factory Tests
Hydo test
No-load running test
Dynamic balance rotor
Site Utilities
Coohg water:
Electnd supply:
Conml(s)
Motor@)
Air Supply
Site Environment
Ambient temperature
Area classification:
Conml(s)
Explosion proof
Weatherproof
General purpose
Required
Yes
Ya
Yew0
Ye4No
ymo
0
Fresh
Brackish
Temperature
Pressure
Volts
phase
Volts
Phase
pressure
Hz
Hz
None
other
adc
Minimum
Maximum
GWP
Class
DiV.
Motor(s)
TEFC
Explosion proof
General purpose
Other
outdoar
Remarks
No.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
S T D * N E M A SM 24-ENGL 1991
SM 24-1991
Page 86
APPENDIX
AC Power-Power used in an alternating current electrical circuit. AC power has two components, (1) real power
and (2) reactive power. These components are added vectorially to determine the apparent power.
Kw
KVA = J(Kw)
+ (KVAR)~
Where:
KVA = apparent power, kilovolt-amperes
KW = real power, kilowatts
KVAR = reactive power, kilovolt-amperes reactive
Apparent power in 3-phase circuits can also be determined by the formula:
Where:
V = potential difference per phase. volts
I = current per phase, amperes
real power
apparent power
The power factor of an electric circuit will be less than unity if the voltage wave and the current wave do not rise
through the zero point at the same time. If the circuit has more inductance than capacitance, current will lag behind
voltage. If the circuit has more capacitance than inductance, current will lead voltage. Considering one full cycle to
be 360 degrees, the amount by which the zero point for the current wave differs from the zero point for the voltage
wave is expressed as the phase angle, 8. The power factor for the circuit equals the cosine of the phase angle. A capacitive
circuit will produce a leading power factor. An inductive circuit will produce a lagging power factor.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
S T D a N E M A SI 24-ENGL 1991
SM 24-1991
Page 87
---360*
_I
CURRENT
PHASEANGLE
Real power produces light, heat, or mechanical power in the equipment which makes up the load in the electrical
circuit. The real power requirement of the electrical circuit determines the mechanical power which must be produced
by the driver(s) of the generator(s) in the circuit.
Reactive power provides magnetization for motors in the circuit. The need for reactive power increases the current
which must be carried by the electrical conductors in the circuit, but it does not add to the load which must be carried
by the driver(s) of the generator(s) in the circuit.
Authorized Engineering Information 6.12-1985.
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
S T D O N E M A SM 24-ENGL L991
NEMA STANDARDRATION
The pirpoie of NEMA stmdpdr, thep clarifiation md stitus m set f d m catrim clrmra of the NEMAstpd ProCrdutu manual and rn r e f d bebw:
Pdicw
thacon;
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
Suggested Standard for Future Design. which may not have been regularly aipplied to a commacial product but
which suggests a saund engineering upproach to future developnaif which standard has been ipp~ovedby at leasf
two-thid of the m m l b of the subdivisil eligible to vote t h e r a m
Adoptive Stmdab which is adapted in whole or in part wn the standards of another orguiiution. either omtk.
regi& or mtemationai.
(Stadurization Poikiu an ProCCduru.p p 7 & 16)
Authorized Engrneetkg Infomation consists of explanatory data and other cngindng information of M infmative character
not falling within the classificaticm of NEMA Standard or Suggested Standard for Future Design, which standard has bem
approved by at last two-thirds of the m e m h of the Subdivision eligible to vote on the standard.
(Stanardizorion PdiW an Procedures, pp. 7 & 16)
An official Standrirds Reposai is M official draft of a poposed standard which is formally recommended to m outsi&
orgrmization(s) f a ConsiMoa comment and/or q p v a i , anci which has beai approved by at least 90 pacent of the members
of the Subdivision eligible to vote thcrum.
(Stanarizatbn Policies and Procedura. p p 7 & 16)
I d e n t H k a t h of status
Standards m NEMA Standads Publications arc identifkd m the foreword or following each standard as "NEMA Standard"
or "SuggestedStandard for Future Design." niese indicate the status of the standard. niese words are foilowed by a date which
indicates when the rtindard was adopted m its pr-t
farm by the Association.
nie material identified as "AuthorizedEngineering Information" aid "Oniiai Standards Proposal" is designated similarly.
July 17, 1990
S T D D N E M A SM 24-ENGL $991
OFTHE
~~
Warcester, MA Oi613-0088
General Electric
Schenectady,NY 12345
Munay TurbomachineryCorporation
Burlington, IA 52601-0967
Dresser-Rand Company
Wellsvile, NY 14895
Elliott company
Jeanne&. PA 15W-0800
--```,,```,```,,,````,,``,,,`,`-`-`,,`,,`,`,,`---
Erie,PA 16512
._-