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7-3 BLR 9490 Cartridge Packaging Validation
7-3 BLR 9490 Cartridge Packaging Validation
I Revision:
I Page 1 of 63
AUSCH
LOMB
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Troy Painton
Sr. Packaging Engineer
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Sr. Packaging Engineer
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Troy Painton
Sr. Packaging Engineer
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CONFIDENTIAL
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Page1 of 63
BAUSC
BLR9490
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Prepared By: __
Troy Polnton
Sr. Packaging Engineer
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I Dates
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CONFIDENTIAL
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B+ L
Document Number: BLR9490
I Revision: A
I Page 2 of 63
Table of Contents
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
EXECUTIVE SUMMARY
INTRODUCTION
PURPOSE
SCOPE
DEFINITIONS, ACRONYMS, AND ABBREVIATIONS
REFERENCES
RESPONSIBILITIES
PRE-REQUISITES AND GENERAL REQUIREMENTS
SAMPLING PLAN AND RATIONALE
TEST SAMPLE PREPARATION
TEST PROCEDURE
POST SHIP TEST INSPECTION
PRODUCTION DISPOSITION
DEVIATIONS TO THE PROTOCOL
SUMMARY
ATTACHMENTS
CONFIDENTIAL
4
4
4
4
4
5
5
5
6
6
6
9
11
11
11
11
B+ L
I Revision : A
I Page 3 of 63
REVISION HISTORY
Revision
No.
Revision History
Original Document
CONFIDENTIAL
Author
Date
T. Painton
6/12/2013
B L
Document Number: BLR9490
1.0
Revision: A
Page 4 of 63
EXECUTIVE SUMMARY
This report documents the proposed packaging configuration for the AX-Xl reusable injector cartridges
for Project ROSOl ability to withstand the anticipated distribution hazards.
One deviation occurred during functional lens delivery. Functional lens delivery was re-executed,
according to DFU procedures, and acceptance criteria were met. See Deviation Form in Attachment 5
for additional details.
This transportation test documents evidence the reusable injector cartridge packaging configuration
protects the product when exposed to the hazards of normal handling, storage and distribution per
ISTA 3A standard and the product delivers lenses as intended. This transportation test provides
documented evidence of compliance with applicable IS0-11607-1:2009 requirements. Therefore, the
reusable injector cartridge packaging configuration has met all acceptance criteria.
2.0
INTRODUCTION
This report documents the proposed packaging configuration for the AX-Xl reusable injector cartridges
for Project ROSOl ability to withstand the anticipated distribution hazards.
3.0
PURPOSE
This transportation test provides documented evidence the reusable injector cartridge packaging
configuration protects the product when exposed to the hazards of normal handling, storage and
distribution per ISTA 3A standard.
This transportation test provides documented evidence of compliance with applicable IS0-116071:2009 requirements.
4.0
SCOPE
This verification is limited to the AX-Xl reusable injector cartridges being developed under B&L Project
ROSOl. Cartridges are manufactured and packaged at Medicel.
5.0
Name
AVC
B&L
oc
DDL
ISTA
N/A
No. or#
P/N
PC
Description
Bausch & Lomb Aliso Viejo, CA
Bausch and Lomb
Celsius (in degrees)
Distribution Dynamic Labs
International Safe Transit Association
Not Applicable
Number
Part Number
Procedural Choice
CONFIDENTIAL
B L
Name
RH
SOP
%
6.0
Description
Relative Humidity
Standard Operational Procedure
Percent
REFERENCES
Document Title
Document #/Rev
ASTM F2096-11
Viscoject 1.8 Cartridge
Set instructions, Rev. 00
Viscoject 2.2 Cartridge
Set instructions, Rev. 00
ISTA 3A-2008
FP-3244, Rev F
ISO 11979-5:2006
7.0
RESPONSIBILITIES
Group
B&L Global Packaging
Medicel
B&L AVC
DOL -Testing
Laboratory
8.0
Page 5 of 63
Revision: A
Responsibilities
CONFIDENTIAL
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9.0
Page 6 of 63
Revision: A
10.0
11.0
TEST PROCEDURE
The following procedures were followed for protocol execution :
11.1
Upon receipt of test sample at the test facility, the test samples were removed from its overpackaging and subjected to each of the following environmental conditions for no less than 72
hours.
#of Cartons
Test Condition
Cold
Hot
Temperature I RH
Duration
72 hours
48 hours
24 hours
The total time exposed is included in the report from test laboratory. Report in Attachment 3.
CONFIDENTIAL
B L
Document Number: BLR9490
Page 7 of 63
11.2
11.3
Drop Sequence: 9 drops were performed per ISTA 3A as indicated in the following:
11.4
Random Vibration: Random vibration will be completed per ISTA 3A as indicated in the
following:
NOTE: No top load weight is required based on the top load calculations are less than 2Sibs.
CONFIDENTIAL
10
B+ L
I Revision:
Frequency
(It;:)
PSD Level,
gl/Hz
10
30
50
7.0
0.0007
002
0.02
0.001
12.0
150
0.001
0004
24.0
280
360
420
750
200 0
0.004
0001
0001
0003
0.003
0.000004
I Page 8 of 63
0.1
001
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--
0.001
cCl)
I \
---
II.
0 0001
0.00001
_l
0 000001
...............
I
Ill
100
10
Frequency, Hz.
11.5
Random Vibration: Random vibration was completed per ISTA 3A as indicated in the following :
ISTA 3A - Pick-up and Delivery Vehicle Spectrum
Frt qJt ncy
(Hz)
1.0
.0
.0
i .O
H.O
1;.0
2t.O
PSDLevlll,
g2niz
23.0
0.0001
5).0
0.0001
0.002
0.002
0.00005
n .o
1(0.0
2~0.0
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-+- --
0.001
0.035
0.035
. 0 03
0.0003
0.001
0.001
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10
100
Frequency, Hz.
11.6
Drop Sequence: 8 drops were performed per ISTA 3A as indicated in the following:
CONFIDENTIAL
11
B L
11.7
Revision: A
Page 9 of 63
Upon completion of the ISTA 3A procedure, one(1) carton from each environmental
conditioning group was overnight delivered to B&L:
Attention: Sushant Muchhala
Bausch+ Lomb
30 Enterprise, Suite 450
Aliso Viejo, CA 92656
Remaining 2 cartons from each environmental conditioning group were bubble leak tested per
ASTM F2096-11.
12.0
The following evaluations were executed post ship testing at B&L Aliso Viejo:
CONFIDENTIAL
12
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I Revision:
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Functional Lens Delivery: Following product inspection deliver 10 lenses, one per
cartridge, from each temperature condition. Verify dimensional acceptance per the
following:
Finished Product
Specification
Drawing Number
FP-3244
BL000024661, Rev. A
BL000024653, Rev. A
O.OD to +4.0D
+10.0D to +34.0D
Drawing Number
FP-3244
BL000024661, Rev A
BL000024653, Rev A
O.OD to +4.0D
+10.0D to +34.0D
Results
Delivered 10 lenses, two per handpiece, from each temperature condition . Verified
dimensional acceptance per the following:
Finished Product
Specification
Drawing Number
FP-3244
BL000024661, Rev A
BL000024653, Rev A
O.OD to +4.0D
+10.0D to +34.0D
CONFIDENTIAL
13
B L
Document Number: BLR9490
Revision: A
Page 11 of 63
Results
Perform bubble leak testing per ASTM F2096-11. No leaks occur. All acceptance
criteria were met. Documented results in Attachment 6 datasheets.
13.0
PRODUCT DISPOSITION
The protocol manager will disposition all package samples produced and used for the purposes of this
study within three months after the summary report is completed and approved.
Product utilized for this study is for experimental purposes only and not for commercial use.
14.0
One deviation occurred during functional lens delivery. During the functional lens delivery section of
the 'Post Ship Test Inspection', plunger tip override was observed on lens sample #35 (serial number:
3217315002). The plunger tip rode on top of the lens optic approximately 0.5 to 1.0 mm but was able
to advance and exit the lens from the inserter with the plunger tip over the lens optic. However per
the DFU, the user is to ensure that the plunger remains behind the lens until the lens fully exits the
inserter tip.
Due to lens #35 (serial number: 3217315002) not remaining in front of the plunger tip during lens
delivery, the sample was not used as part ofthe functional delivery testing data and was replaced with
lens serial number 3350608019 and retested. The operator ensured that the plunger tip remained
behind the lens during the delivery and the post-cosmetic delivery acceptance criteria were met.
15.0
SUMMARY
This transportation test documents evidence the reusable injector cartridge packaging configuration
protects the product when exposed to the hazards of normal handling, storage and distribution per
ISTA 3A standard and the product delivers lenses as intended. This transportation test provides
documented evidence of compliance with applicable IS0-11607-1:2009 requirements. Therefore, the
reusable injector cartridge packaging configuration has met all acceptance criteria.
16.0
ATTACHMENTS
CONFIDENTIAL
14
B L
Revision: A
Page 12 of 63
Sample Preparation
Medicel built test samples
!
Ship Testing
Environmental conditioning, vibration, and drop testing
were be conducted at DDL packaging test lab
!
Test Sample Inspection
Visual inspection and functional lens delivery at
Bausch & Lomb Aliso Viejo, CA
~
Generate Report
Global Packaging generated a report
CONFIDENTIAL
15
B L
Document Number: BLR9490
Page 13 of 63
CONFIDENTIAL
16
B+
Page 11 of 15
BAUSCH
LO
Training Record
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BLP9490
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Training Verification:
Date:
B+L
11 of 15
Revision: A
18.1.2-GFORM-14
CONFIDENTIAL
17
B L
I Revision: A
I Page 11 of 15
BAUSCH
Training Record
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11 of 15
Revision : A
18.1.2-GFORM-14
CONFIDENTIAL
18
B+ L
Document Number: BLR9490
I Revision:
I Page 16 of 63
CONFIDENTIAL
19
DDL
Tested and proven.
DOL, "W.o:r
17371 Mt. Wynne Circle, Suite A
Fountain Valley, CA 92708
tel : 714.979.1712 1800.229.4235
fax: 714.979.1721
DOL, ?......
10200 Valley View Road, Suite 101
Eden Prairie, MN 55344
tel: 952.941.9226 1800.229.4235
fax: 952.941.9318
www.testedandproven.com
CONFIDENTIAL
20
TABLE OF CONTENTS
Revision Record .................................................................................................. 2
Introduction .........................................................................................................2
Objective ... ......... ....... ........................................ .................................... ....... ... ..... .... ... ..... ... ... ... . 2
Scope ............. ...... ............... ................ ........ .. .. ....... ......... ........ ....... ... .... .... .. ........ ..... ............ ...... 2
Product ................................................................................................................4
Results Summary ................................................................................................4
Acceptance Criteria .. ..... .... ..... ..... .. ... .... ........ ... .. ..... ... ... .. ......... ... ... .. .......... .. .. ...... ... ... ........ ... ... .. 4
Environmental Conditioning ................. ....... .. .. .. ........ .. ..... ...... ......... .. .. .... .. ..... ..... ...... ...... ... ..... ... 4
Distribution Simulation Testing ........... ........................... .. ...... ...... ....... .................... ........ ... ........ 4
Package Integrity Testing ................................ .... ... ... .. .. ... ................... ................. ....... ...... .... .. .. 5
Bubble Leak Testing ......... .. ............ ........... ........ ...... ...... .. ........... .................. .. .. ....... .. ...... .. . 5
I Report No. I
DOL Inc
DOL West
R1304158-01-00
Customer:
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REVISION RECORD
Table 1:
Revision Record
INTRODUCTION
Objective
The objective of this project was to perform testing on the Reusable Injector Handpiece
Ship Test & Reusable Injector Cartridge package design(s) for Bausch & Lomb as stated
in DOL, Inc. quote number 01304158-04 and Bausch & Lomb protocol numbers BLP9489
Rev A and BLP9490 Rev. A
Scope
This report documents environmental conditioning , distribution simulation , and bubble leak
testing on DOL, Inc. specimen number(s) 235488-235503 . Testing was done under
controlled laboratory conditions with equipment qualified to perform these tests.
Quantity Tested
235488 - 235497
BLP9489 Rev. A
10 Shippers
235498 - 235503
BLP9490 Rev. A
6 Shippers
Table 2:
Specimen Number(s)
Testing Performed
Quantity Tested
Hot Conditioning
8 Shippers
Cold Condtioning
8 Shippers
235488 - 235503
16 Shippers
40 Trays
Table 3:
I Report No. I
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DOL West
R130415B-01-00
I Customer: I
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PACKAGING SYSTEM
Protective Package
Shipping Unit
The shipping unit(s) consisted of corrugated container(s) which contained 10 sterile barrier
system(s) . The approximate weight(s) and outside dimensions were as follows:
Specimen Number(s)
Weight (lbs.)
Length (in.)
Width (in.)
Height (in.)
235488 - 235497
0.20
7.00
3.00
1.50
235498 - 235503
0.15
4.00
3.50
2.25
Table 4:
Figure 1:
Figure 2:
I Report No. I
DOL Inc
DDLWest
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PRODUCT
Reusable Injector Handpiece & Reusable Injector Cartridge
RESULTS SUMMARY
Acceptance Criteria
The acceptance criteria have been outlined in Bausch & Lomb protocol numbers BLP9489
Rev A and BLP9490 Rev. A.
Bausch & Lomb personnel are responsible for determining the acceptance criteria for the
package and product.
Environmental Conditioning
Environmental conditioning was performed on 16 shipper(s) per Bausch & Lomb protocol
numbers BLP9489 Rev A and BLP9490 Rev. A Sec. 10.1. The following table describes
the conditions and durations for environmental conditioning:
Test Interval
Specimen Number(s)
Condition
Duration (hrs.)
72
sooc (+/-SC)@
8S% RH (+/- S% RH)
48
60C (+/-SC) @
8S% RH (+/- S% RH)
24
Initial Test
235493 - 235497 &
235501 - 235503
TableS:
The data for the environmental conditioning is located in Appendix A of this test report.
Specimen Number(s)
Condition
235488 - 235503
Table 6:
Report No.
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DOL West
R1304158-01-00
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Upon completion of the distribution simulation testing some minor damage was observed
on the shipper(s), such as scuffing and creasing. This type of damage is common within
the distribution environment and is not considered to be a critical defect.
The data for the distribution simulation testing is located in Appendix 8 of this test report.
Specimen Number
Number of
Samples Tested
Pass
Fail
Post Conditioning I
Distribution Simulation
235498 - 235499
20 Trays
20
235501 - 235502
20 Trays
20
Table 7:
The data for the bubble leak testing is located in Appendix C of this test report.
RELATED DOCUMENTS
Standards
ISTA 3A (2008): General Simulation Performance Test Procedure for Packaged-Products for Parcel
Delivery System Shipment 70 kg (150 /b) or Less
ASTM F 2096-11 : Standard Test Method for Detecting Gross Leaks in Packaging by Internal
Pressurization (Bubble Test)
References
DDL, Inc. Quote# 01304158-04
Bausch & Lomb Protocol# BLP9489 Rev. A: Reusable Injector Handpiece Ship Test Protocol
Bausch & Lomb Protocol# BLP9490 Rev. A: Reusable Injector Cartridge Ship Test Protocol
DDL, Inc. S.O.P. # 2006-12 : Environmental Chamber Test Activities
DDL, Inc. S.O.P. # 6011-08: Distribution Simulation Tests
DDL, Inc. S.O.P. # 6047-08: Work Instruction for Bubble Leak Testing
Table 8: Standards and References
I Report No. I
DOL Inc
DOL West
R1304158-01-00
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LOGISTICS
Specimen(s) 235488- 235503 were received on 13 May 2013.
Environmental Conditioning:
Started: 24 May 2013
Completed: 27 May 2013
Distribution Simulation Testing:
Started: 04 June 2013
Completed: 05 June 2013
Bubble Leak Testing:
Started: 06 June 2013
Completed: 06 June 2013
Specimen(s) 235488 - 235503 were returned to Bausch & Lomb on 07 June 2013.
EQUIPMENT/MATERIALS
The following equipment was used to complete these tests:
Equipment Name (Gage ID)
Asset No.
Calibration Due
004007
12-Mar-14
Thermocouple Probe
002748
19-Feb-14
004004
07-Feb-14
Thermocouple Probe
001207
19-Feb-14
001030
002862
08-May-14
Ruler
002701
28-Nov-14
Package Tester
001001
11-Feb-14
Pressure Gauge
002810
05-Nov-13
Serial No.
Calibration Due
3730290471
24-Jan-14
3708391316
25-Apr-14
Table 9:
I Report No. I
DOL, Inc.
DOL West
Equipment/Materials List
R1304158-01 -00
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TEST PROCEDURE
Environmental Conditioning
Environmental conditioning was performed per Bausch & Lomb protocol numbers BLP9489
Rev. A & BLP9490 Rev. A Sec. 10.1, and DOL, Inc. S.O.P. number 2006-12. The test
conditions were as follows:
-10C (+/-soC) at uncontrolled RH for 72 hours minimum (specimen #'s 23S48823S492 & 23S498 - 23SSOO )
S0C (+/- soC) at 8S% RH (+/- S% RH) for 48 hours minimum (specimen #'s 23S493
- 23S497 & 23SS01 - 23SS03)
60C (+/-soC) at 8S% RH (+/- S% RH) for 24 hours minimum (specimen #'s 23S493
- 23S497 & 23SS01 - 23SS03)
A summary of the environmental conditioning is presented in the results portion of this test
report and the data is located in Appendix A
Distribution Simulation
Distribution simulation testing was performed per Bausch & Lomb protocol numbers
BLP9489 Rev. A & BLP9490 Rev. A Sec. 10.3- 10.6, and DOL, Inc. S.O.P. number 601108. The packaged product, as described previously, was subjected to the following
schedules. Each schedule is described in the order that it was performed during the test.
A summary of the distribution simulation testing is presented in the results portion of this
test report and the data is located in Appendix B.
I Report No. I
DOL Inc.
DOL West
R1304158-01-00
I Customer: I
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CONFIDENTIAL
27
Drop Test
The test levels and method for this schedule of the distribution cycle were intended to
determine the ability of the shipping units to withstand the hazards occurring during manual
handling such as loading , unloading, stacking , sorting, or palletizing. The main hazards
from these operations were the impacts caused by dropping or throwing. Size, weight, and
shape of the shipping units will affect the intensity of these hazards.
The drop heights, the number of drops and the shipping units' orientations at impact
performed on these packages are presented below in Table 9.
Drop Height
Orientation
18inches
3-4 Edge
3-6 Edge
4-6 Edge
3-4-6 Corner
2-3-5 Corner
2-3 Edge
1-2 Edge
36inches
Face 3 Bottom
18inches
Face 3 Bottom
Table 10:
Figure 3:
I Report No. I
DOL Inc
DOL West
This photograph shows the setup for the drop test. (18" bottom)
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Table 11:
PSD (g /Hz)
0.0007
0.02
0.02
0.001
0.001
0.004
PSD (g /Hz)
0.004
0.001
0.001
0.003
0.003
0.000004
Frequency (Hz)
24
28
36
42
75
200
ISTA 3A Frequency Power Spectral Density Level Over-The Road Trailer Simulation.
This procedure was performed using a vertical linear vibration test system .
Figure 4:
I Report No. I
DOL Inc
DOL West
This photograph shows the setup for the vibration under dynamic load test.
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PSD (g 2/Hz)
Frequency (Hz)
PSD (g 2 /Hz)
0.001
24
0.001
0.035
29
0.0001
0.035
50
0.0001
0.0003
70
0.002
13
0.0003
100
0.002
15
0.001
200
0.00005
Table 12:
ISTA 3A Frequency Power Spectral Density Level Pick-Up and Delivery Vehicle
Simulation.
This procedure was performed using a vertical linear vibration test system .
Figure 5:
I Report No. I
DOL Inc
DOL West
R1304158-01-00
Customer:
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Drop Test
This test schedule has been described previously and was repeated on the test specimens.
The drop heights, the number of drops and the shipping units' orientations at impact
performed on the packages is presented below in Table 12.
Drop Height
Orientation
18inches
3-4 Edge
3-6 Edge
1-5 Edge
3-4-6 Corner
1-2-6 Corner
1-4-5 Corner
36 inches
Face 3 Bottom
18inches
Table 13:
Figure 6:
I Report No. I
DOL Inc
DOL West
This photograph shows the setup for the drop test (18" bottom on hazard).
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Figure 7:
A summary of the bubble leak testing is presented in the results portion of this test report
and the data is located in Appendix C.
I Report No. I
DOL Inc.
DOL West
R1304158-01-00
I Customer: I
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DISCLAIMER OF WARRANTIES
ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY WARRANTY THAT
THE PRODUCT OR PACKAGING TESTED IS MERCHANTABLE, FIT FOR A
PARTICULAR PURPOSE, OR IN COMPLIANCE WITH ANY FEDERAL, STATE OR
LOCAL REGULATIONS, ARE DISCLAIMED. In no event shall DOL, Inc. liability exceed
the total amount paid by Bausch & Lomb for services rendered.
A Quality Assurance program should be in place to ensure that the manufacturing process produces
products/packages of equivalent performance to those tested here. This is solely the responsibility of the
manufacturer. DDL, Inc. takes no responsibility for the quality of products/packages produced hereafter,
other than to certify the design of those physical test systems actually tested by DDL, Inc. DDL, Inc. takes no
responsibility for the use, acceptance or non-acceptance of this data by government regulatory agencies.
In the event of future changes to the referenced test procedure(s), it is the responsibility of Bausch & Lomb
to determine whether additional testing is necessary to verify that the product and/or packaging certified here
remains in compliance with requirements.
I Report No. I
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STATEMENT OF CONFORMITY
DOL, Inc. has completed the above stated testing services performed in accordance to
applicable standard good laboratory practices and/or standards identified within this report.
Testing has been completed as described herein.
The following list of exceptions occurred during testing performed at DOL, Inc.:
None
All materials, equipment, methods, and processes used to perform the described testing
have been standardized, calibrated, and monitored in accordance with prescribed
guidelines, standard operating procedures, and the supervision requirements of DOL, Inc.
All raw data obtained from this testing by DOL, Inc. personnel is archived at DOL, Inc.
f\ m e
Project Manager:
Iss a
Ahmed A. lssa
Project Manager
Technical Approval:
Luke J.
Munroe
Luke J. Munroe
Tam my
Quality Approval:
J. Ne I50 n
Tammy J. Nelson
Quality Specialist
I Report No. I
DDL Inc
DOL West
R1304158-01 -00
Customer: I
CONFIDENTIAL
Tel: 952-941-9226
Tel: 714-979-1712
Page 14 of 17
Fax. 952-941-9318
Fax 714-979-1721
34
I Report No. I
DOL Inc
DDLWest
R1304158-01-00
Customer:
CONFIDENTIAL
Page 15 of 17
Fax 952-941-9318
Fax 714-979 -1721
35
Equipment Information
Equipment Used
GageiD
Asset Number
c :r
(f)e>
~'s=:U.-
Lf<)o 1./
Chamber(s):
~
l4'-"1~
"4 /
r~
J _
~1-oJ)t::t J) J ~
End Date
Z-l-1?,#7 I I
1::.-f.(
li.lmtrl-1~
! ~ 11,4 f: I J
de.
7IZ-
A~
rl
/.:::J'L
Serial Number
Verified by
Initials
Start Date
r~
L<[
Zf~/~1
Start Date
End Date
Verified by
Initials
&"'~:..
Sensor Monitor(s):
,
A/4/ [d'r
Specimen #'s :
/F't:.
235488-235492, 235498-235500
Worksheet Approval: -----'llttU-l!..__.3:...3...z.._-.c..~:.=::p.-::..~1"-'3
lnilials I Dale
Equipment Approval
by: _ ___./f1J5=~~---=';...-..JJ~l.t~o1..:.-.....:1;...3=--
lniloals I Dale
Form # 8256-03
5/23/2013
CONFIDENTIAL
36
Environmental Conditioning
/l_
Test Cycle/Conditions:
c:t</ 't.J~-ty rl
Profiled by:
~wdBy
(If AppH<abio )
Program Verification:
pr Applal blo l
Doq8011rd Vorilicotlon:~
Digital Output1:
Ovortomp Sot Point:
Owrtomp Verification:
Dolo
:.zv Z.l{-f11At-JJ
Approved By
Ollie
Milestones
Initial Start Daterr.me : t...:::T-r=~-ftl'+--:s+':"'J<-<LL"'-!-....<ti[:A-:--f---T:H---I~S>;i-----__.;:"4;_;"-4---l
Cycle Start Daterrlme:
~~ 0C @U~oo~~ ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~iiii~~i~
4
235488-235492, 235498-23~~0
e1< r a :mrtt
A~ By
Specimen(s) Removed:
Dolo
p~l.I''Adlf: I)
Romowd By
Worksheet Approval:
Da1e Approval.
Oakl
Form # 8232-07
C( f'\-
1_3
5/23/2013
CONFIDENTIAL
37
Equipment Information
E<Julprnent Used
GageiD
Asset Number
6<f
C!>O l.foo 7-
L ({
Chamber(s):
A4
ltr
/~
Start Date
~ l.
Probe(s):
~
=1'1 i?
r 'tr~
21./ mAr- L3
z.J.Y'!_,/'r ll
.,./;;c.
1=7-J ~"l:. So ~~ ~
I
.I
~I
Specimen #'s :
(if(
r_~
--;,crt"
Serial Number
Sensor Monltor(s):
l ~ &='e b -t Lf
AIJI'J
/Y
Verified by
Initials
l'i-111A'iJ3
1-
End Date
,R .. .-A ~ fj
Start Date
W-11/A 'i/.1
End Date
Verified by
Initials
v \lhll'l'- J) cfL
.c. 17
235493-235497' 235501-235503
Worksheet Approval: _ _ _
_./jth;:'..p.Jut::::.---'2~3"'"~~
9r:-::.J/'-""'$
Initials I Date
-....,..,.._!hk"-=.~---"hl......-....;1...,u..,!1<..L::..-..r.../~;J~
Inilials I Date
Form # 8256-03
5/23/2013
CONFIDENTIAL
38
E ~ voronmental
Condition ng
=--~'~z.==--
i.'k /z ~ '1'J?A4f ~t
Profiled by:
(II Appl~bleJ
App;o\/Od By
Program Verification:
(If 1\ppleobla}
~~ 2J lt7Jt'j-/ j
Ap piD'-'Od 13y
Milestonas
DaqBoard Verification : ~
Digital Outpull :
Overtemp Set Point:
Overtemp Vefllicat1on.
Dalt
Dole
Date
f
~~~"~"~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ii~~~~~~iJ
SEE PROFILE:
235493-235497, 2355Dr'}.5~D3
t:."'lL ~:.17-'/Y./)
Approwd By
Worksheet Approval
Date
Data Approval
Speclmen(s) Removed .
Form # 8232-07
512312013
CONFIDENTIAL
39
I Report No. I
DOL Inc
DOL West
R1304158-01-00
Customer:
CONFIDENTIAL
Tel 952-941-9226
Tel 714-979-1712
Page 16 of 17
Fax 952 941-9318
Fax 714-979-1721
40
ISTAJAWorbheel
Postv EC
Cold
Work.uhoot Approval
=r
:J!~-I.fl
..
PO Nil: NA
PRODUCT NAME: Reusable ln]eclor Handp1ece ShiP Tesl
Length:
Wkltll:
Height:
DIM:
TDT
SEQ.
- NO.
CATEGORY
7
:J
1
ln.
ln.
112 ln.
c 20
--
T1IBT
lEST
TYJII!
IITH8ITY'
JH);I
18''. Edae I~
18" Edae 3-6
18'' Ed1111 .C-61
18'' Comer ~-61
18" Comer 2-3-5
18"-Edae 2-3
18" Edllll 12
38" F- 3)
18" Face (3}
SHOCK
18
108
00035
DROP
INDIVIDUAL
PACKAGE
'DnHI Tatllf
t/
"',
.......
,.........
_,_
231410
..,
"'v
-~
llffl'r_
../.
VIBRATION
a.u-
....
r'KIA/
v
..
\/
lQ.M..'V
2
Cek:ullled TL IS rounded UD Ia next 5 lb lnc:nlment
~ Mlnul w11t1 , _ down
e o.u -
VIBRATION
~Tete
..
1 - ~~
I "f'
'\
SHOCK
110'1'
18''- Edoe ~
18" Edllll 3-8
18" Ed01 ,15
18'' CQITier (3_.-6
1!1" Comer 12-6
18" Comer 11_.-5
DROP
INDIVIDUAL
PACKAGE
[oro, TAler
../
./
,/
./
,/
.,/
./
.,/
.,.
[(Zl;Vl
.,/
./
;/_
./
##17
(1f1:/l/l
::TIA/i
U!'rH
'J
Mbndlon Tble
v
v
,/
\/
--~
./
./
V'
"
Photo
./
./
...,
"
liP!'.
.,/
,/
""".
Z3MI2
231411
,/
v'
.,""'
.,
.,
"
ltfJ'IC
f".llAA
38" FIICe 3
1rF-1lllaDrll . . . .
...,
.J
,."'
./
-"'
v
" '!"
\/
i/
-.,
_.,
.._
rt7't
...
.,
"
.,"
V"'
/
/
""
..,_
J
V"'
./
AoYl"'i!
..,.
-~
.,.,.
./
\;1"
./
..;"
~
""
MD"
11'1"
Fonn 1182311-{12
R....-By
l/llk=
CONFIDENTIAL
Dolo '
/,~"lo(l\~/3
Page 1 of1
41
ISTA 3A War!l1/leel
Pastv EC
HI>!
i;
a.
PO .. : NA
PRODUCT NAME: ReusaDie ln1eclor Handp1ece Sh p Tesl
B&l PrDtoDOI:
TEST TYPE:
PACKAGE TYPE:
SOP No.:
DIM:
Lengtll:
Wlcfttl:
Hllght:
NO.
11i.8T
CATJ!GOIIIY
SHOCK
SEQ.
BLP948ll Rev A
ISTA 3A 2008
Standard
6011 Rei. No.:
Factor:
ln.
ln.
1 112 ln.
SlllpplntJ
wt. (llle.):
OVER-THE -ROAD
SPECTRUM
WITHOUT TOP LOAD
DICM
Dl.a
IN1DIITY
/k?'
19"- EdQtl, ~
19"-Edoe,J.e
18"- Eda. , 4-61
18"- Comer 1~-6
18"- Comer 2-3-S
18"- Eclae !2-3
9" Edoe 11-2.l
38"-F- 3
19"- Face 3
IDroiiTVIBRATION
020
TDT
TEST
TYPII
DROP
INDIVIDUAL
PACKAGE
16
106
OOCllS
\/
v.,
/
,/
,
,
a/
./
./
"
V'
111117
~'7
.)'I"IAA
:IMGI
Dial
./
.,/
../
./
./
_/
""
../
..,..
.......
../
Pllola
t7~\l
,""
"
,.
./
o/
""
-.
-
2 HQ1
../"
;/
./
tr
........lluniiMfs
./
../
/
/
./
..,
v
1110
"F
00/IA
,......;r All
(r;;Ifl_
~-
"'
li->AA.~
-../
../
r-.-I'HJ
2
Celcutatad TL IS rounded UP to next 5 lb. increment
31 Minutes with 1'- 1 down
1.13 -
Vlllrdon Tallie
...,..
'C/AJ...'-J
..,./
..;
~
'i"
VIBRATION
IVlllntlon Tallie
,,"""
..,"""
..,
J
llfllt
"\./
./
DROP
INDIVIDUAL
PACKAGE
J'b'JT
-"',
1 9"- Edo&l~
SHOCK
"'
11!11.41 ,,_
\/
"'
.:.n/1.1'1
"
,,"'
,.
,/
\/"
./
(tlJllll
Form 1182J0.02
R - !lr"
fJtJr
Cote-Uf1~/ _)
CONFIDENTIAL
\/
,
../
./
.,.,."'
""
i/
v:
t!HJ.,
.,""
.,"
..,.....
...,
.......
..,.
1":n
~
-
Jl h
+.'.t')
~
Page 1 of 1
42
ISTA 3A WOI1tshoot
Cold
Poslv EC
Factor:
Shipping wt. (lbs .):
TEST
TEST
TEST
TYPE
INTENSITY
DROP
INDIVIDUAL
PACKAGE
DroDTester
VIBRATION
OVER-THE-ROAD
SPECTRUM
WITHOUT TOP LOAD
Soed!Hn Numbers
235411
fff'_'/
SHOCK
0 15
CATEGORY
SEQ.
. NO.
18
106
0 0035
23A88
v'
./
,/
,/
....
v'
./
./
../
./
./
~,
..,
6HAII
V"
B/)_#1
VIBRATION
VIbration Table
"
...
'rJAI\""
./
v
,/'
f~A/l
lfll'?
IJtiAA
""""'
r-KTAA
rern
'./
nn
~..0.'~
\./
i./
{~/.J.-
\./
"
II'P7
or
DROP
INDIVIDUAL
PACKAGE
(KY./
SHOCK
1~Tea11tr
......
./
"
_-
All
Vnntion Table
PltoCo
"
./
.,
2314!11
( ..rl/1/\
"
o/
o/
ffi,HJ
RB.,
..,
~:)
-to:"~
""
../
..,
V"
./
./
./
./
v_,.
!V
.......
I
H"'J
i'Y::L
lfiTI"
Form 18230.02
Reviewed By
/l4z;
CONFIDENTIAL
Date
6=-Zl l(tt-1)
Page 1 of1
43
ISTA 3A Worksheet
Hot
Postv EC
Tes'f Technician :
;;j
!t
TEST
TEST
CATEGORY
TYPE
SEQ.
, NO.
BLP9490 . Rev A
ISTA 3A- 2008
Standard
6011 RJ. No.:
4
ln.
3 1/2 ln.
2 1/4 ln.
0 .15
Numbers
TEST
231111
lftl7
f }11/V(
DrooTester
VIBRATION
OVER-THE-ROAD
SPECTRUM
WITHOUT TOP LOAD
IVnw.t~on Table
,...,.
,./
..,
DROP
INDIVIDUAL
PACKAGE
./
./
o/
.,/
IDroo Tester
,../
MJ7
;v
../
A/II?
./
._/
;:;;;"
(~
--;:::7
AU'?
lmM
-1-A-t.A.I
L.FIII
[;,rft
\7
\./
AA.
I~Jk\.."'\
llTVf7T
nY/7
v'
./
..,.
J
..,....
ll!H
,./
-------
('/fl/1;
\7
o/
\/'
V'
./
,r.
v'
-~
'L7
./
/
SHOCK
_
EqUipment ..s-ue
Approvo
t..AI\' J
'<?A~.)
Pilote
./
./
231503
......
./
./
./
I.
VIBRATION
231112
./
M brltion Table
3
!?
IIITEIIIIn
DROP
INDIVIDUAL
PACKAGE
18
108
0.0035
SHOCK
.l
it
-"'---
-w
/
\/
>'J
-~
..,......
.\ 7
./
\/
im"-'
~
ft1)rh
W1ll
FDm1 18230.()2
RevrewedBy
/}}t1L
CONFIDENTIAL
Date
~~;1uH~ I 3
Page 1 of 1
44
Ch 1
1:52:08 PM
Jun-04-2013
ISTA 3A
C:\TTV2\DmdProRnd\ISTA 3A_AutoSave_2013-06-04_13-52-09.DRN
=
-
Profile: 1 of 1
Total : 0 hr 0 min o sec
r-
0.1
0.01
~/
PSD
(G 2 /Hz)
0.0001
1\
I\
~
1-
r11r-
0.001
I \
\!\ :\~
~/
-;-
1\
I \
ll,_\
\
1\
:\'
1e-005 f=
'
1
\
,__
,__
'I
=
,__
1--
1-'-
1e-006
1-1--
1-
1e-007
10
20
Frequency (Hz)
100
200
CONFIDENTIAL
45
ISTA3A
C:\TTV2\DmdProRnd\ISTA 3A_AutoSave_2013-06-04_14-40-01 .DRN
Ch 1
2:40:01 PM
Jun-04-2013
=
=
Profile: 1 of 1
Total: 0 hr 0 min o sec
0.1
0.01
~/
1\
--
PSD
(G 2/Hz)
0.0001
0.001
~/
I \
!\
v
'
1\
--
1!\
i\
I \
rrr-
1\
'\
1\ \
1-
f=
I
.
f-
1e-005
1/
rrr-
1e-006
r~
11-
1e-007
10
20
Frequency (Hz)
100
200
CONFIDENTIAL
46
Ch 1
3:18:22 PM
Jun-04-2013
ISTA3A
C:\TTV2\DmdProRnd\ISTA 3A_AutoSave_2013-06-04_15-18-22.DRN
=
;:::
Profile: 1 of 1
Total: 0 hr 0 min 0 sec
c-
rr-
0.1
0.01
f=
~/
~
-
\
I
0.001
PSD
(G 2/Hz)
0.0001
~/
1\
I\
I\
[1
\1!\
\
1\
~
\
I \
r-
1\.\
\
1\l
1\
~
~
1e-005
1---
r=
r-
r~
1-
1e-006
I=
t-
r-
r-
t-
1e-007
10
20
Frequency (Hz)
100
200
CONFIDENTIAL
47
Ch 1
4:13:27 PM
Jun-04-2013
ISTA 3A
C:\TIV2\DmdProRnd\ISTA 3A_Auto5ave_2013-06-04_16-13-27 .DRN
Profile: 1 of 1
Total: 0 hr 0 min o sec
I=
ft-
0.1 t=
-
1/
\\
0.01
~
.....
r.....
1-
ff-
PSD
(G 2 /Hz)
0.001
t---
\~
1/
I
I
f-
f-
1I
f-
0.0001
/t
1f-
!\
f=
1\
f-
ff-
1/
1e-005 c--
=
-
1e-006
10
20
200
100
Frequency (Hz)
Medium Vibration Table
Company Name: Bausch & Lomb -1304158
Orientation: Face 3 - 2
CONFIDENTIAL
,-
48
I Report No. I
DOL Inc
DOL West
R1304158-01-00
Customer:
CONFIDENTIAL
Tel. 952-941-9226
Tel 714-979-1712
Page 17 of 17
Fax 952 941-9318
Fax 714 979-1721
49
Post EC/ISTA 3A
Bubble Leak Test
Cold
Tested and Proven
DOL Job N:
Customer:
PO N:
Product Name:
B&L Protocol:
Package Type:
Package Tested:
1304158
Bausch & Lomb
NA
Reusable Injector Cartridge
BLP9490, Rev. A
Single Barrier Tray
Tray w/Tyvek Lid
o ,-kshee"t App,-oval .
Tes-t Technician
Machine Parameters
Flow Rate :
Pressure : CJ
Pressure Verification :
/&O
0-
t{2{l~
A/
Spec1men
235498
"Dia. Gauge
235499
A
B
(J~~--:-;:-""-"'!.-fE:d-::-:---
T e s1 D a"te s
PM (ino"toals)
Notes
Sample Prep C
-'~'"""'~--'~~~~'
Sample
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
...!:::::: !Pass
Pass
~ 'Pass
2 Pass
--.;;;;Pass
1::::: Pass
~ Pass
~ Pass
~ Pass
-=:.:: rPass
-v Pass
~ Pass
~ Pass
....1.::::::: Pass
o/ Pass
Pass
17'" Pass
!2 Pass
~
Pass
l
l
I
I
1
'
PSI
CN
Rei#:
Resu lts
~ Pass
0 !]?12 ~
/G
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Comments/Location of Leak
(D
pkg test
photo V"
I
I
I
pkg des.
photo~
I
I
I
I
I
I
C>r /
uI
I
\"'i- /
I
_)
l)
,.z,
Joo., , ,
l !.tY
I I -' \
IYV
I
I
Date:
page 1 of 1
Form# 8105-06
CONFIDENTIAL
50
Post ECIIST A 3A
Bubble Leak Test
Hot
Tested and Pronn.
DOL Job N:
Customer:
PO N:
Product Name:
B&L Protocol:
Package Type:
Package Tested:
1304158
Bausch & Lomb
NA
Reusable Injector Cartridge
BLP9490, Rev. A
Single Barrier Tray
Tray w/Tyvek Lid
Tes-t Techn1c1an :
Test Da-tes
(j
c{)O<fJ
Spec1men
235501
"Dia. Gauge
235502
Bubble Failure Locations
Tyvek Side Up.
Date:
Sample
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Results
F"ass
Pass
Pass
......... Pass
~ [Pass
..00::::::::: Pass
~ Pass
Pass
-v Pass
~ Pass
12: Pass
-v: Pass
~
Pass
J2. Pass
Pass
.....,.
Pass
E Pass
~ Pass
:12" Pass
:-12"": Pass
\...
:z
\l l"Q "l/.>
fOote)
..::CN
~'"---.----
(SCal)
.6d.PHD-
Machine Parameters
,r.. /Jn " I'
Flow Rate:
u ( .._,v-Pressure : ~or~-=:.
/~,.,...'--=-ps=-=1,.--
aI
CM
__
PM (inl1ials) .
Notes
Sample Prep
~
~
Workshee-t Approval :
Rei#:
_0_~-1
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
Fail
pkg test
CommentsfLocation of Leak
photo~
((,
~
I
I
pkg des.
photo_
..
I
I
I
,
I
I
ft"'
./'1
I
I
AY
I IO V
'
.L
I
'
I
./
1\.
'
I' N
'-,1K11 -! ">
page 1 of 1
Form# 8105-06
CONFIDENTIAL
51
DDL
Tested and proven.
Vision Statement
DOL will become the preferred worldwide supplier of professional services in its chosen
areas of product, package and material testing , design and consulting .
Mission Statement
To continually strive to exceed our customer satisfaction by providing accurate data,
attention to detail and quick turn-around times by using DOL's quality system , responsive
project management and exceptional customer service.
DOL, 'IV..::r
17371 MI. Wynne Circle, Suite A
Fountain Valley, CA 92708
tel: 714.979.1712 1800.229.4235
fax: 714.979.1721
DOL, '7......
10200 Valley View Road, Suite 101
Eden Prairie, MN 55344
tel: 952.941.9226 1 800.229.4235
fax: 952.941 .9318
www.testedandproven .com
CONFIDENTIAL
52
B L
Document Number: BLR9490
Page 50 of 63
CONFIDENTIAL
53
Page 13 of 15
Attachment 3
Visual Inspection
Pass (P) I
Fail (F)
Sample
Comments
Pass (P) I
Fail (F)
('
vf~
I \
1>
?
1>
\>
10
10
-p
Comments
'0
\
Yl{q
\
\
\)
Performed By I Date:
Verification Results:
CONFIDENTIAL
54
B L
Document Number: BLR9490
Page 52 of 63
CONFIDENTIAL
55
Page 20 of 20
Attachment 5
Functional lens Delivery
ow
1-
' 1S:
rr l,
"'<)~
Sample
Pass (P) I
Fail (F)
'
Lens
Diopter
Handpiece
Serial#
ttv. o
A-6ou62.
)>
--t-ro .o
Auc.v8C>
f(().
Aouv e5"
C)
t-
1'0
~T... _,
t-r.S
.....
___ , - ,.,----
Pass (P) I
Fail (F)
Lens
Diopter
31
'f
+'?>4"
AOD08'2.
32
7>
-+ ~'fo
Ae1uueo
33
'P
-\- 3Jf. 0
A-ovo~
34
p
-p
.f ~'/-0
ArJUo5q
t 3'"1 0
Aoov ;=f (
Sample
Handpiece
Serial#
(>
+ro .o
A-vou5Jf
(>
-t-r Q . o
kvo::f(
'P
-+ro . u
_A:_vo o '86
36
.f lj'f C)
Auo0B'6
'P
+fO . d
tfuuu
5e
37
f3'f.v
AovvS 8
+ro .u
AGI'oo
q~
38
P>
--t ~Lf.o
_A-c.vu;::;-&.r
+-r o.u
Aooo'S''J
39
.lf CJ
A-uu -:ls r
\->
+to . .::
,Ac;)ol..)3
40
-f
5'-f c)
Av<.>O'e3
10
35 ~
-:f-
c>6~ ...vt"c:/ .
ovn v'J.<!
11d
.lx-
Ho!.Vl'lll'~ ,
's
c/eftwved
/~<fd
t--ep/fe:i>d
r~~5'~d
01d
wt:{t,
.v.d
rx'"'"'
~~-- ~
.:.t.s .. r...ved ,
k-7>
;;;:"X"Jd. . fl
+rr
DF&<(
/e't.S
'/M
~...
fe.,t.J'
.fit
J-U!.W
c#(r'vp~d.
de.(t v~w;J
jN<>.S
s/,.;.1/
~ Pass
s;~?o608 orq
cfo/ivrt-.., _
[ ] Fail
CONFIDENTIAL
1~7..f
~"&A>.f
sW/ 6e
!>#1'" '7"k
LJ(;J
,/
56
<.v<O.S
1./-J/-..re~
BAUSCH
LOCATION:
LOMB~
BLP9489
TYPE:
Deviation Form
TITLE:
Aliso Viejo, CA
IREV.
NUMBER:
I PAGE 1 OF I
DEVIATION FORM
This form is to be used to document deviation(s) noted during the execution of the protocol. Duplicate as required. A
separate form is to be used to address each deviation. Other details may be attached if necessary.
PROTOCOL REQUIRMENTS
State the protocol requirements:
Per the Reusable IOL Delivery System DFU:
"Rotate the handpiece knob clockwise to advance the plunger. Ensure that the plunger tip engages the lens and remains
behind the lens throughout the entire delivery until the lens is fully released into the eye."
DEVIATION
Describe the deviation:
During the functional lens delivery section of the 'Post Ship Test Inspection', plunger tip override was observed on lens
sample #35 (serial number: 3217315002). The plunger tip rode on top of the lens optic approximately 0.5 to 1.0 mm but
was able to advance and exit the lens from the inserter with the plunger tip over the lens optic. However per the DFU, the
user is to ensure that the plunger remains behind the lens until the lens fully exits the inserter tip.
Documented By:
Will Sea
Date: 12-Jun-2013
DEVIATION RESOLUTION
D Retest section(s)
Prepared By I Date:
Will Sea
d /'/
_ / //
/2;/(lfo/2-0f_S
181 Yes
DNa
4~
...
(Z.:JvCU"Zo\,l'
CONFIDENTIAL
57
BAUSCH + LOMB
TO D..,.:!' ..
c,,--a.:---t 1""\-r:
--."T'--a.:--
l A - : __ - - \
1-"'' -
CONFIDENTIAL
58
r---
Protocol
Completed By:
E"qui~ment Details
'Microscobe ID
EO- CJS"C:.
Gauge<BIO]ik ID
~ ~ 7 2..3 G
GililifiitilfiiiJD_ue
0 f_ .2 J_ A L/!&ht lletif ID
c.ooooR.
0 CillliiiiJJQfflDJi8LJ
7-2-6- -4-z,
(jfpj___.--
Print I Sign'
Parameter
"G.Oiiilitloro
-:J
=-
MiiifjifiCiltiOifL__
'INg/jtl/ifteniifYJ
S~ifieac=J L
As Specified
1Ox (for set-up)
3,800 350 FC
:=1rciiii1~
'R ~S
to "'~-
!,_, g6 -;-
~ ~
!J - I n
Test Details
Date
- --
Jl..ow)
14
3344962036
3344963012
3344963006
3344963009
3344963013
3344962041
3344962038
3344962039
3344962037
3350122002
n/a
n/a
n/a
n/a
CJ1~5D
nla
c:31c:::::J
2
c:::;3"LJ
i4LJ
5
6
7.c=J
c:=rac
~9CJ
l__j1:ao
Pass/
fail
'f'&tSS
t 51D
12
c:::=:J1:a0
References:
FP-3216
FP-3219
FP-3243
BLR7989
Sample
(Mfd)
16
P~l~ C31r7D
_f:>taH L31.8LJ
C319D
Po._t~
Pa..s~
0 200
?ASS
PIA~ S
21
c:::.r220
23
24
'PAl.S
'Pal~
P~>ls
0250
1\
I
26
'
CJ271
28
29
I
.,, ~
30
[.:.io~~ ~ l
n/a
n/a
n/a
nla
n/a
n/a
Pass/
I=ail
Sample
(flgh)
r..
\'
\
\
t1{~
nla
~37.]
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
31
32
33L
34
35
36
38
39
\ L1J.a'J
L ~j1[l
42
43
IOLSerial@
3343748012
3343748014
3343746016
3219316009
-3217815992 it'3219316016
3343749020
3219316017
3219316008
3219316005
n/a
n/a
nla
nla
44
45
n/a
Pass/
Fail
EA ~_s..
Completed By
Print I Sign / Date
I(..W.A-o-11.\
'
Pl.4.4-~'-""
P IA'H
?as~
"1=>-'li'i
b- AO _,!.
Pa s.s
f'Gl~>
~at.S
Pt. ~~
Pt;'u
_Q_~
I~
\
n/&.
\
\J
"33506o5 o l~
YES
Check One
RmewedBy:
~q
/o-i~~
BAUSCH + LOMB
TP- R?R1 ... l=unl"tinn:al r\oli\fanr TOC!t inn /Arnu5e-"" Char-\
/17n\ vl ... v
" - - - , . , -6 Co
CONFIDENTIAL
59
......
Completed By:
Test Execution
:
H.c..,Jputt>
Sample
.$(1rlal<#-
Ao"'o <o'{-2.
/r<~uo
f,o
ftvtJO ~ 5""
Aocl o
?'t
(Low)
'
1
L_l2r=J
L.:]3L:]
c::::r4r-=J
~c/<1 0 =!-I
ffU " O f!
;;e
5
6
7_
..+c~"o
!>q
A-ouo
e:t.3
v~S
b\!t.l\,;
IOL Serial ,#
.1
r=I9r=J
C31:00
C'l1fi1C
12
13
c::3t~D
15
I
3344962036
3344963012
3344963006
3344963009
3344963013
3344962041
3344962038
3344962039
3344962037
3350122002
n/a
n/a
n/a
n/a
n/a
Labeled ,
Fold
Unfold
lfa@
IDJ
fHR:MiNJ
tHi:i:MINJ
-tro .o
n/a
n/a
n/a
n/a
n/a
n/a
n/a
nla
n/a
n/a
-t"(o.o
nla
-T(o. u
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
nla
nla
nla
nla
nla
nla
f:>~,rr
n/a
n/a
pq~
~o. o
-+ f0 -0
-t ro.o
.+ ro.o
t-( cJ . o
HO. <J
-t WO
<\1
..,;,
'I
\V
Fold
Duration
(MtNJ
n/a
nla
n/a
n/a
n/a
n/a
nla
nla
n/a
n/a
nla
nla
nla
nla
nla
Delivery Outcome
(Pass I Fail)
?d15'
'?-?!>
~$
?et.3
7'.... ~
?'..,>>
li>,.rs
n/a
n/a
n/a
J>~)
(j)
~
~r
I
\)'
S1ring
Count
(#J
n/a
n/a
n/a
nla
nla
Injector Cosmetics
(Pass/FaN)
% ff
. e..!}>
.Rl~
'?.:$5'
?~
nla
~r
n/a
n/a
n/a
n/a
n/a
n/a
n/a
nla
n/a
?A.;>
?mr
~- ~~
Print I Sign I Date
~M.
C~"J:
w~ ..;,::;,"~
<P.A-iV
Cvrd
f.-tor
D6 ~ f 0 - I?
~~.>
~r:>
(,\
j
nr~
I
U'
TP-8261 IOL and Insertion Device Fold & Recovery and Functional Delivery Testing
FP-3242 IOL and Insertion Device Fold & Recovery and Functional Delivery Criteria
Acceptance Crieria Met
){.
YES
I
NO
0
I
References:
Check One
BAUSCH + LOMB
TP-A?R1 .. t=rrnl"tinn:al nAihiDnl TDetinn lA mule,.. Plt.e\ /170\ vlr-v
CONFIDENTIAL
60
('"\
Completed By:
Test Execution
r ~=k!l.
IOL Serial#
16
17
18'
19
n/a
n/a
n/a
nla
- Labeled
Power
fDJ
0 200
nla
21
,22
u 2au
24
25
0 260
n/a
nla
:\
Fold
Start
Unfold
fHR:MINJ
fHR:MINJ
nla
n/a
n/a
nla
nla
n/a
n/a
n/a
n/a
nla
nla
nla
t1141
nla
n/a
n/a
n/a
n/a
n/a
n/a
nla
0~70
nla
280
29
n/a
n/a
~3QC_]
nla
nla
nla
\1.
nla
Sbing
Fold
~ Cosmetics
~Outcome
Duration
(Pass/FaD)
(Pass I Fall)
, ~
(#)
(M/NJ
nla
nla
r
\
nla
nla
n/a
n/a
nla
n/a
n/a
n/a
nla
n/a
nla
n/a
nla
nla
nla
nla
nla
nla
n/a
n/a
nla
n/4
n/a
n/a
nla
n/a
n/a
n/a
n/a
nla
~
J
h/1
~
nla
n/a
nla
n/a
n/a
nla
'/
()6 - t l( - 1 ~
nla
nla
nla
nla
Completedhl
ct
TP-8261 IOL and Insertion Device Fold & Recovery and Functional Delivery Testing
FP-3242 IOL and Insertion Device Fold & Recovery and Functional Delivery Criteria
Acceptance Crleria Met
~
YES
I
~
RevlewedBy:
NO
0
I
References:
Check One
TD DI')C ..
e .. --A: ---1
M-1 :. . - - . T - -! - -
l A - . .: _ _
r-11
.- ~
,,._,.. ~
_____:-;
~
/
--------
._
Sign
/c--::r... -:;~-~
Date
BAUSCH + LOMB
c;,.,. hPthr I iv,. hPttPr
CONFIDENTIAL
61
~""'
'Lens Jloiliil
im.SJ:Jec.l Rev
Iii!SPec. I Rev
- -
BLP9489
Ship Study
Amvisc Plus
enVista MX60
TP-8261 I Rev C
FP-3242/ Rev B
- -
Completed By:
Test Set-up
Equipment Details
ITiimerl S/N[ ~
J
.-?.!.?
In/ector_~
Date
c~
Print / Sign
COtrditlon
Fold Time
Ak-.X. I
! "5"61I 2._Ao{
hltf
Viscoelastic
Viscoelastic Lot#
Visco. E1gJ. Date
tM~N
Parameter
11~
Calibration Due
Injector Model
tl!!lector Lot#
T~tDetails
Specified
Actual
per Protocol or~ '8/35 Pi' ~c.
~ 3min s 20 min
n/a
~a/
/1.
l')2.-i'2~ Z..
z-tct -o '=!-
Date
Test Execution
H"""f,.,_IR
~
(High) I ,
$e.1.4ol ~
Aoe~o~-z..
,4-0CIO
B"
J4-0vV 5"1
A-ooo71
1'\cJ"" ~&
,Aa <Jv
;-e
ft<iCIO
=1/f
I
I
I
33
34
35
36
37
0 380
A- e1oo'S'1
C]39'D
,46voe3
CI4t:lD
0 4i'ID
42
c::I43D
I
J:~L
Serial
(D)
3343748012
3343748014
3343746016
3219316009
3110
0 320
rtuuu55"
IOL
Labeled
I Power
45
i-3+U
~ ?.Y.o
+ ~u
~
>lf, C
3211816QQ2 If
+~If.()
3219316016
3343749020
3219316017
3219316008
3219316005
n/a
nla
n/a
nla
nla
-B.If.u
B'fo
-~
.-
-+3~. 0
-+ >lf-CJ
4- ~.if. C)
"'J
Vl(q
v
---
Fold
Unfold
Time
Fold
Duration
(HR:MINJ
(MINJ
nla
n/a
n/a
n/a
nla
n/a
n/a
n/a
n/a
nla
n/a
nla
n/a
nla
nla
n/a
n/a
n/a
nla
nla
nla
nla
nla
n/a
nla
n/a
n/a
nla
nla
nla
lHR:MiNJ
n/a
n/a
n/a
n/a
nla
n/a
nla
n/a
n/a
nla
nla
n/a
nla
n/a
n/a
Delivery~
(Pass / Fall)
-
":>~
~r'>
R>JS
p~.s
?~
~
{?.>
~.F5
?'5"
P'J')
"l
I
~
I
\J....
String
Count
(I),
F~~
(Pass I Fall)
.:v~
?n-.r
nla
n/a
n/a
n/a
n/a
nla
n/a
nla
nla
nla
nla
nla
nla
nla
nla
.f.?rrr
-~
~?'$"
Completed By
Print I Sign I Date
(!..~(?
CG
f-l~ TP--11--rJ
~~
1'6 --I 0
D;!cf
t?
. tffxr
~-
'
~;>'"
/-(of
2.$'S"
~.P.S
..,
(
ill~
J.,
TP-8261 IOL and Insertion Device Fold & Recovery and Functional Delivery Testing
FP-3242 IOL and Insertion Device Fold & Recovery and Functional Delivery Criteria
Acceptance Crieria Met
)..
YES
I
NO
D
I
Reviewed By:
References:
Check One
J--~
----.
~
/
S1 n
,/0-U'<----:.31
Date
BAUSCH + LOMB
TP.A?~1
_ l='tai"U't lnn!!lll r\alh1an 1 Tt!llf"ti n,.. lA_,,; ,.." Dlo 1"\ 117n\ ..,,.,._
"'---,... -1,..
CONFIDENTIAL
62
Completed By:
~l
~1C":J
2
3
4
5
c=I6U
c::Jr7t=l
8
9
10
01~10
0 1'20
c=5f3D
14
15
IOL !~,#
"[D!j
ean
Po~us
3344962036
3344963012
3344963006
3344963009
3344963013
3344962041
3344962038
3344962039
3344962037
3350122002
n/a
n/a
Pe~lc;.
Pa~
_E>Q_.s_..s
P~u~
Sample
(Mkl}
1:6---=:J
17
~tao
L 3l9L 1
[_1200
Po~s
21
f'a.H
0 22L
'P~H
Pros
A::ljj
nla
nla
231
24
250
26
27
28
29
D r:J
n/a
~LSeriaiJ
Pass/
Fail
n/a
Sample
{1-fgh)
nla
n/a
n/a
n/a
n/a
n/a
n/a
n/a
nla
3J1D
32
33 .
34
.35
nit<
n/a
\ll
til
nla
n/a
n/a
n/a
WA
36
[_l3l1'C
38
39
40
C 7 4JiCl
42
43
44
450
.. ,,. .
IOL{SHru#
3343748012
3343748014
3343746016
3219316009
-9217'S~5992
1P~
f>t::\~S.
'PetS.~
lc.IIA-"'1-4
PIIA~
Pa~s
Pel~5
f _-=
3219316016
3343749020
3219316017
3219316008
3219316005
n/a
n/a
n/a
n/a
n/a
-*"
Completed By
JF.iill.
Pa.s~~
6 . 10
.11]
' * 6/t.ft~
WS"
1't~.)S
PtuC.
VtiS\
_1:>(;'tS.
~
I
111M
L
11:1 .
5d-pk 3-~ v~pf,tpJ. ""/ sj,AI : -a?-5"060 Sol"l 01-(.L -lu /e .. s owvvo.k.
Akreos Global Cosmetic Inspection Criteria
/:-1-- -the. 'l>F-U '
;/
"Jt,p y , d ..s De,'{'-- ;~,s o;:r/'c
Silicone IOL Cosmetic Criteria
s-/rJp If'" t:/d n4/ c:/~RV"'- '7'k (ehS .
enVista Lenses Global Cosmetic Criteria
Installation Qualification for the Cosmetic Inspection Microscope System
1[ --:35"""=-="=""f""'"
1}
!3.-::3. -:=
5"::-::0~
6-:tJ-::::~:-o~/""""
C,_,.:-r
t -;:R:;-~--:-~-:? -,t
Acceptance Crieria Met
YES
I
X.
References:
NO
FP-3216
FP-3219
FP-3243
BLR7989
Check One
rt-r....
ReviewedBy:
~
Sn
/O-:J~---;.,~ 1
~~
BAUSCH + LOMB
TP. R?R1 -
IA'"utro,..
CONFIDENTIAL
63
B+ L
Document Number: BLR9490
I Revision:
I Page 61 of 63
CONFIDENTIAL
64
Page 14 of 15
Revision : A
Attachment 4
Bubble leak - Post Transit Data Sheet
Temperature Condition:
-lO!!C 2!!C with uncontrolled RH
Temperature Condition:
60!!C 2!!C with 85% 5% RH
Sample
'P
rp
7
'P
'P
'P
9
10
Comments
Sample
1
~/A
l'
rV/4-
N!A
-tJ Jtr
/I)/A
tV/It
Comments
,J~
/VIA
tV/h
f
p
-p
II/A
#/h
lf//1}
tJ/4
:p
11/11
A)/A-
'P
IJ)It
1'
r/JP-
10
:p
p
"-P
AJ/11
)1/IJ
rV llr
Performed By I Date: _
Verification Results:
_......LAJ~i-4----'tQ"'---...:.j~U:.:.:n..:..-......1..::;~--lir'ass
[ ] Fail
CONFIDENTIAL
65
Page 15 of 15
Revision : A
Temperature Condition:
602C 22C with 85% 5% RH
Sample
Comments
Sample
Comments
11
:p
tV/A
11
12
f>
IV/A
12
13
f
p
p
AJJA.
13
I>
AJ/4
#/JJ
14
!VIA-
#lA
111111
15
dJ!t
16
p
p
N/A
AIJJJ
#LA
r/111
!'1/ll
17
':p
AliA
18
fliL4
19
'P
111/~
20
14
15
16
17
f
'P
18
19
1'
20
=r
t>
'P
tV/11
til~
d/11
Performed By I Date:
Verification Results:
C/1)
~ass
p .. QU.Vl--1 3
[ ] Fail
CONFIDENTIAL
66
sc
Page 1 of 15
/~(l*f![zog
Prepared By:
Troy Painton
Sr. Packaging Engineer
Date:
K_ c:ff
..lir'""\
~
/
,
Date:
Date:
Date:
Date:
Date:
Date:
Date:
CONFIDENTIAL
~/1' / (J
67
B L
Revlelon: A
Pqe 1 of 15
A
Global Packaging Engineering
Rochester, NY
d~(-*A(zotf
Troy Pointon
Sr. Packaging Engineer
Date:
Date: /tfDate:
Date:
Global Quality:
Date:
5ft
Date: /(,
Medlcel: Tobias Maler
Date:
CONFIDENTIAL
68
I Revision:
{
i
' '
,.
: .
I Page 1 of 15
'
r
~lt#AftIS'
Troy Pointon
Sr. Packaging Engineer
IS c
Date:
Date:
Date:
Date:
EMO: Randy
Wood~_ ~A
~
/LR-
Date:
Date:
Date:
Date:
CONFIDENTIAL
69
B L
AUSCH
Page 1 of 15
Date:
Date:
Date:
Date:
Date:
Date:
/}
Date:
/ {AUk
\
CONFIDENTIAL
70
B
Document Number: BLP9490
Page 2 of 15
Table of Contents
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
INTRODUCTION
PURPOSE
SCOPE
DEFINITIONS, ACRONYMS, AND ABBREVIATIONS
REFERENCES
RESPONSIBILITIES
PRE-REQUISITES AND GENERAL REQUIREMENTS
SAMPLING PLAN AND RATIONALE
TEST SAMPLE PREPARATION
TEST PROCEDURE
POST SHIP TEST INSPECTION
ACCEPTANCE CRITERIA
PRODUCTION DISPOSITION
DEVIATIONS TO THE PROTOCOL
ATTACHMENTS
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REVISION HISTORY
Revision
No.
Revision History
Original Document
CONFIDENTIAL
Author
Date
T. Painton
5/16/2013
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INTRODUCTION
This protocol will evaluate the proposed packaging configuration for the AX-Xl reusable injector
cartridges for Project ROSOl ability to withstand the anticipated distribution hazards.
2.0
PURPOSE
This transportation test will provide documented evidence the reusable injector cartridge packaging
configuration protects the product when exposed to the hazards of normal handling, storage and
distribution per ISTA 3A standard .
This transportation test will provide documented evidence of compliance with applicable IS0-116071:2009 requirements.
3.0
SCOPE
This verification is limited to the AX-Xl reusable injector cartridges being developed under B&L Project
ROSOl. Cartridges are manufactured and packaged at Medicel.
4.0
Name
AVC
B&L
oc
DOL
ISTA
N/A
No. or#
P/N
PC
RH
SOP
%
5.0
REFERENCES
Document #/Rev
ASTM F2096-11
Viscoject l.S Cartridge
Set instructions, Rev. 00
Viscoject 2.2 Cartridge
Set instructions, Rev. 00
Document Title
Detecting Gross Leaks in Packaging by Internal Pressurization
(Bubble Test)
Medicel control card for Building Axiom IOL Delivery System Xl
Cartridge
Medicel control card for Building Axiom IOL Delivery System Xl
Cartridge
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Document #/Rev
Document Title
Packaged-Products for Parcel Delivery System Shipment 70kg
{1501b) or less
enVista MX60 IOL
Ophthalmic implants-- Intraocular lenses
ISTA 3A-2008
FP-3244, Rev F
ISO 11979-5:2006
6.0
RESPONSIBILITIES
Group
B&L Global Packaging
Medicel
B&LAVC
DOL- Testing
Laboratory
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Responsibilities
8.0
9.0
Sample size of six (6) cartons, sixty (60) cartridges in total, will be used to for this testing. Hot and cold
environmental conditioning will be conducted on three {3) carton test samples at each condition.
Functional lens delivery testing will be included as part of the acceptance criteria . Ten lenses will be
delivered for each environmental condition parameter to satisfy the minimum requirements of ISO
11979:2006. enVista MX60 lenses with various diopters will be used for functional lenses delivery. AXR1 Handpieces from BLP9489 will be used for lens delivery .Handpiece serial numbers will be recorded
in the lens delivery datasheets. Lenses delivery will be captured in BLP9489 datasheets and will be
included in BLP9490 report.
TEST SAMPLE PREPARATION
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Build and package sixty (60) cartridges per Medicel control card Viscoject 1.8 and 2.2
Cartridge Set instructionsfor Axiom IOL Delivery System X1 Cartridge
9.2
Place packaged cartridge samples into over shipper. Label outside of shipper with BLP9490.
9.3
Ship test samples to test facility at the address below via expedited air I truck shipment:
DDL, Inc.
10200 Valley View Road, Suite #101
Eden Prairie, MN 55344
10.0
TEST PROCEDURE
The following procedures will be followed for protocol execution:
10.1
Upon receipt of test sample at the test facility, the test samples will be removed from its overpackaging and subjected to each of the following environmental conditions for no less than 72
hours.
#of Cartons
Test Condition
Cold
Hot
Temperature I RH
Duration
72 hours
I
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48 hours
24 hours
The total time exposed will be included in the report from test laboratory.
10.2
4---y
5
10.3
Drop Sequence: 9 drops will be performed per ISTA 3A as indicated in the following:
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Random Vibration: Random vibration will be completed per ISTA 3A as indicated in the
following:
NOTE: No top load weight is required based on the top load calculations are less than 2Sibs.
FreqLncy
(!h)
PSD Level,
10
3.0
50
70
12.0
150
0.0007
0.02
002
0001
0 001
0004
24.0
280
36.0
420
75.0
2000
0.004
0001
0.001
0.003
0.003
0.000004
g'/Hz
IDO
10
Frequency, Hz.
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Random Vibration : Random vibration will be completed per ISTA 3A as indicated in the
following :
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(Hz)
10
~0
.t.O
i .O
BO
15.0
:!tO
23.0
5).0
n.o
10.0
2(00
PSO Level,
g'/Hz
0.001
0035
0.035
00003
00003
0.001
0.001
00001
0.0001
0002
0002
0 00005
0.1
10.6
Drop Sequence: 8 drops will be performed per ISTA 3A as indicated in the following:
10.7
Upon completion of the ISTA 3A procedure, the 1 carton from each environmental
conditioning group will be overnight delivered to B&L:
11.0
Remaining 2 cartons from each environmental conditioning group will be bubble leak tested
per ASTM F2096-11.
POST SHIP TEST INSPECTION
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The following evaluations will be executed post ship testing at B&L Aliso Viejo:
Functional Lens Delivery: Following product inspection deliver 10 lenses, one per
cartridge, from each temperature condition. Verify dimensional acceptance per the
following:
Finished Product
Specification
Drawing Number
FP-3244
BL000024661,Rev.A
BL000024653,Rev.A
O.OD to +4.0D
+lO.OD to +34.0D
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ACCEPTANCE CRITERIA
Inspection
Test Reference
Sample Quantity
Product
Inspection
Visual
Functional
Lens Delivery
FP-3244
10 per Temperature
Condition (samples
will be used for both
tests)
Bubble Leak
ASTM F2096-11
20 per Temperature
Condition
Pass I Fail
Ace
Rej
Accept 0 I Reject 1
Accept 0 I Reject 1
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PRODUCT DISPOSITION
The protocol manager will disposition all package samples produced and used for the purposes of this
study within three months after the summary report is completed and approved.
Product utilized for this study is for experimental purposes only and not for commercial use .
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In the event that differences occur between the protocol requirements and the protocol execution,
these differences will be addressed in a section of the Summary Report entitled "Deviations to the
Protocol". The impact that each deviation has on the protocol will be assessed and documented in this
section.
15.0
ATTACHMENTS
Attachment 1- Training Record
Attachment 2- Ship Test Plan
Attachment 3- Visual Inspection
Attachment 4- Bubble Leak
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SCH
LOM
BLP9490
BA
Training Record
Employee Signature
Employee ID
1
I
Instructor Name
Training Date
,
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Training Verification:
Date:
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Sample Preparation
Medicel will build test samples
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Ship Testing
Environmental conditioning, vibration, and drop testing
will be conducted at DDl packaging test lab
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Test Sample Inspection
Visual inspection and functional lens delivery at
Bausch & lomb Aliso Viejo, CA
~
Generate Report
Global Packaging will generate a report
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Attachment 3
Visual Inspection
Pass (P) I
Fail (F)
Comments
10
10
Pass (P) I
Fail (F)
Comments
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Attachment 4
Bubble Leak- Post Transit Data Sheet
Hot Temperature Condition
Sample
Comments
Sample
10
10
Comments
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Comments
Sample
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Comments
CJ
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