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of the fluid (the higher the value of k, the higher the frictional
pressure loss), is the shear rate, n is the flow behavior index, n <
1, shear thinning. The rotation of drill-string will affect the value
of K and n constants, which means the apparent viscosity of Power
Law fluid is subject to change under rotation.
I.
INTRODUCTION
Inaccurate predictions of annular flow profile and frictional
pressure loss along the wellbore can result in hole problems, such
as hole erosion due to high annular fluid velocity, or inadequate
drill cuttings transport, well control issues such as kick or lost
circulation.
( ) = 0
( ) +
() +
1.75
12.167
Drill
pipe
1.25
Tool
joint
1.50
12.167
(inclusive of
tool joint)
0.2
B. Mesh
The entire wellbore, along with the drill-string in it, was
discretised into unstructured tetrahedral mesh elements. Inflation
layers (figure 3) were created near the walls covering about 20%
of inner and outer radii for resolving the mesh in the near-wall
region as well as accurately capturing the flow effects in that
region. The mesh size was adjusted via body sizing option, which
enabled Grid Independence Study to be performed.
(1)
( ) =
( ) =
( (
( (
)) +
))
(2)
(3)
Figure 2 Meshing (longitudinal view)
0.86
0.84
0.82
0.80
(4)
0.010
0.012
0.014
0.016
Fluid
Density (lbm/ft )
62.3
62.5
0.01
0.0466
0.6120
0.4097
q
2.448(d2 2 d1 2 )
0.008
0.006
3.00
2.50
2.00
1.50
1.00
0.50
0.00
0
10
15
20
Flow rate, USGPM
CFD
25
30
Experiment
10
20
Flow rate, USGPM
CFD
30
2.00
1.50
1.00
0.50
Mean Percentage Error: 12.4%
0.00
10
15
20
Flow rate, USGPM
CFD
25
30
0.40
0.20
Mean Percentage Error: 4.6%
0.00
0
10
20
Flow rate, USGPM
30
Experiment
0.00
0
10
15
20
Flow rate, USGPM
CFD
Experiment
25
30
Experiment
0.80
C. Design of Experiment
The optimum mesh size had been identified and the CFD model
validation had been achieved. At this stage, a process known as
Design of Experiment [24] was used to create case studies that
would address the objectives of this study.
0.60
0.40
0.20
Mean Percentage Error: 4.1%
0.00
0
10
20
Flow rate, gpm
CFD
30
Experiment
0.60
CFD
2.50
0.80
Experiment
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
2.50
2.00
1.50
1.00
0.50
Mean Percentage Error: 5.4%
0.00
0
10
20
Flow rate, gpm
CFD
30
Experiment
120
240
300
420
540
600
60
0
1
2
0
1
0
1
0
1
0
1
0
1
0
1
0
1
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
0.0
Velocity
Dynamic viscosity
Frictional pressure
loss
10.0
15.0
X (ft)
Figure 15 Frictional pressure loss along the annulus at 0 RPM
with 0 tool joint
Drill-string
rotation
(RPM)
0
5.0
10.0
8.0
6.0
4.0
2.0
0.0
0.0
5.0
10.0
15.0
X (ft)
Figure 16 Frictional pressure loss along the annulus at 0 RPM
with 1 tool joint
0.0
5.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
10.0
15.0
X (ft)
Figure 17 Frictional pressure loss along the annulus at 0 RPM
with 2 tool joints
0.08
4.00
0.06
3.50
0.04
3.00
0.02
2.50
Y (ft)
4.50
2.00
1.50
0
0 tool joint
1
Number of tool joint
1 tool joint
1.00
2.00
3.00
4.00
-0.04
-0.06
2 tool joints
0.00
0.00
-0.02
-0.08
Velocity (ft/s)
Figure 22 Velocity profile at the outlet at 0 RPM without tool
joint
Y (ft)
0.02
0
0.00
-0.02
1.00
2.00
3.00
4.00
-0.04
-0.06
-0.08
Velocity (ft/s)
3.30
3.10
2.90
2.70
2.50
2.30
2.10
1.90
1.70
1.50
0 tool joint
1.96
1 tool joint
1.94
1.92
From Figure 30, we can observe that the frictional pressure loss
is always greater when there is a tool joint, as compared to drillstring without tool joint.
1.90
1.88
1.86
1.84
1.82
0
VI. ACKNOWLEDGEMENT
The author wishes to express his utmost gratitude for the
continuous support and guidance from Mr. Titus Ntow Ofei,
whose supervision had greatly assisted in the completion of this
study.
VII. REFERENCES
[1] A. K. Vajargah, F. N. Fard, M. Parsi and B. B. Hoxha,
Investigating the Impact of the Tool Joint Effect on
Equivalent Circulating Density in Deep-Water Wells, in SPE
Production and Operations Symposium, 2014.