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SAT COMPOUNDER

USEON's extremely professional team often focuses on the ongoing advancement for twin screw
extruders. Because the first China'ade high torque level twin screw extruder was installed in 2007,
USEON provides delivered more than 400 sets of high performance machines and today the series
come to SAT. SAT series devices are exactly featured as it's label:
SAT-A MILESTONE OF USEON
S-safety:AT series machines include adequate safety protection systems to provide the highest safety
factor both in mechanised and electrical.
A-Accuracy:AT series machines are assembled with exact parts that are prepared by unique CNC
tools. The innovative CNC tools for screw components and kneading blocks make sure the high
precision kneading impact.
T-Torque:AT series machines are outfitted the USEON'ade high torque gearboxes. The
totally'onitored procedures with digital torque break up trial supply the gearbox with high basic
safety element. All SAT series machines have particular torque factor of 10.30Nm/cmv and higher,
also there are more speed available.
As a leading supplier of polymer processing extrusion equipment, our group not merely has
experience in devices production and design, but has affluent experience in polymer processing
aswell. Our exploring and innovating spirits has been contributing to developments of twin screw
extruders' program. USEON' s strong technical history, multi functional lab middle and initialrate
equipment will meet up with your own complex requirements definitely.
Recently SAT is able to achieve even more delicate processing task, precise process control can
meet complicate and sophisticate processing purpose. Better dispersion, even more accurate heat
control and higher throughput have been integrated and optimized further.
The perfect concept of the split'ransmitting principle has been successfully applied in USEON
patented gearbox with the digital online monitoring system; each gearbox is definitely set up with
precise positioning for torque stability.
Because of our special CNC equipment for gearbox parts that ensures its durability and large torque
result. With 10.3Nm/cm3 specific torque, SAT meets mainstream Euro standard this means SAT
could work under reduce temperature with higher throughput.Screw elements
Precise screw elements made by CNC equipment provide SAT better intermeshing and
personalpiping performance which guarantees the entire processing no dead part and better control
in RTD (home time distribution).
The ratio of outside size and inside diameter determines the free volume. SAT series extruders
feature the excellent self piping functions. Combining with screw torque and free of charge volume,
the Perform/Di of SAT can be optimized at 1.55 offering sufficient torque while stay enough free
volume.
Except various screw geometry, we supply several materials of screw elements for different

processing purpose. We can also configure different screw materials in various control section.

Barrel elements
SAT adopts clever cooling channel design which gives more efficient cooling performance and easier
maintenance. Modular design allows barrel sequence can be optimized with different barrel material
according to the characteristic of processing task.
To guarantee the accuracy, most SAT barrels are processed by CNC machines. We've various barrel
structures to cater for different feeding liquid injection, venting types and types.
Safety protection
SAT employs multi security program both in electrical and mechanical
M Torque limiter the overload protection torque limiter applied for instant security for gearbox and
extrusion products. This will become helpful for sudden mechanical load safety.
M Precise swiftness difference control and sensors -panel. You can find two sensors between your
motor aspect and gearbox part that may transfer digital transmission to control system once any
readable swiftness difference between the both sides acceleration occurs.
M Overloading security from the main motor driving unit.
EC compounder-Economic solutions
EC compounder series devices are specially designed for those users who want to make little to
moderate size compounding quantities. The EC series devices possess the features of
conveniently'aintained, simple procedure concept, cost effective and user friendly.
The EC series machines have significant PRICE/PERFORMANCE ratio.
The EC compounders were created for a wide range of application in the polymer compounding
industry:
Preparations of master batches;
Engineered plastic;

Processing of TPE substances;


Processing of PVC compounding with tandem extruders.
TDY Counter-toprotating Twin Screw ExtrudersFor reaction and devolatilization specially
In response and devolitilization Useon has long tradition, extrusion and wealthy experience. The
unique operating rule of counter spinning twin screw extruder finds a particular niche in extrusion
procedure. We created some special screw elements and barrels to satisfy the individual processing
task.
Because of its unique working theory, the relative collection quickness is low so that the material
could be processed under suprisingly low shear force and fast exchange price of material turn over.
The increased materials surface area associates with vacuum program bring about ideal
devolitilization overall performance.
Pelletizing system
Strand die or spaghetti pelletizing program is suitable for some polymer compounding creation,
which features basic convenient maintenance, easy procedure and structure. The threshold of
operators is low also. This system consists of strand perish, water bath, atmosphere blade, strand
pelletizer and vibrating categorized. This system can be offered with auto packaging program
Water ring pelletizing system
Water band pelletizing system is good for certain plastics, such as for example PE/PP/PS/EVA/TPU
etc., etc. The final pellet looks has and nicer good flowability. Relatively speaking, the length of
production line is normally shorter than strand die. This technique contains drinking water band
pelletizer, water circulating system, vibrating classifier and dewater program. It extrusion
equipment could incorporate with auto packaging system.

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