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Effect of A High Magnetic Field On Microestructures of Ni-Based Superalloy During Directional Solidification - Xuan - Ren - Li
Effect of A High Magnetic Field On Microestructures of Ni-Based Superalloy During Directional Solidification - Xuan - Ren - Li
a r t i c l e
i n f o
Article history:
Received 14 July 2014
Received in revised form 7 September 2014
Accepted 13 September 2014
Available online 20 September 2014
Keywords:
Nickel-based superalloy
High magnetic eld
Directional solidication
Microstructure
Columnar to equiaxed transition
Primary dendrite arm spacing
a b s t r a c t
The effect of a high magnetic eld on the dendrite morphology of superalloy DZ417G during directional
solidication at a low solidication velocity has been investigated experimentally. It was found that the
magnetic eld induces columnar to equiaxed transition (CET) and makes the primary dendrite arm spacing decrease. In addition, the magnetic eld causes deformation of the solidliquid interface shape and
the macrosegregation in the mushy zone. Based on these results, it was found that both of the thermoelectric magnetic convection (TEMC) and the thermoelectric magnetic force (TEMF) cause CET, the change
of solidliquid interface shape and the formation of macrosegregation. This is in good agreement with
predicted values of the TEMC and TEMF, respectively. The primary dendrite arm spacing was changed
by the interdendritic TEMC in the magnetic eld.
2014 Elsevier B.V. All rights reserved.
1. Introduction
In the past decades, directional solidication (DS) technology
has been widely used to the production of turbine blades of Nibased superalloy with complex geometries. The aims of directional
solidication turbine blades are to produce a columnar dendrite
structure along the [0 0 1] orientation growth because Ni-based
superalloys have the most favorable mechanical properties at the
[0 0 1] orientation compared with other orientations. Therefore,
the columnar dendrite arm spacing (primary dendrite arm spacing)
plays a main role in determining the mechanical properties of
DS turbine blades [1,2]. In industrial production, DS turbine
blades are usually obtained by Bridgman high rate solidication
technology [3]. However, limited temperature gradient resulting
from Bridgman high rate solidication technology results in
coarse-dendrite and serious element segregation, which signicantly inuence the mechanical properties of DS turbine blades [1].
In order to obtain a good mechanical property of DS turbine
blades, many techniques have been developed to rene dendrite
and decrease element segregation, such as liquid metal cooling
(LMC) [4,5], zone melting liquid metal cooling (ZMLMC) [2] and
gas cooling casting (GCC) [6]. However, it is difcult to further
reform their performances because these techniques are primarily
found on reforming the thermal gradient and cooling rate, and
Corresponding author. Tel.: +86 21 56334042.
E-mail address: wdxuan@shu.edu.cn (W. Xuan).
http://dx.doi.org/10.1016/j.jallcom.2014.09.114
0925-8388/ 2014 Elsevier B.V. All rights reserved.
Heat
insulation
Curcible
Heating
elements
Sample
Bmax
Superconducting
magnet
Thermal
baffle
Ga-In-Sn
liquid metal
Water
cooling
Water in
Water out
Withdrawal
rod
Fig. 1. Schematic illustration of the Bridgman solidication apparatus in the
superconducting magnet.
11
3. Results
Fig. 2 shows the longitudinal microstructures at the quenched
solidliquid interface of directionally solidication superalloy
DZ417G at the temperature gradient of 150 K/cm and at the withdrawal velocity of 10 lm/s in various magnetic elds. It can be
observed that a macroscopic nearly planar interface and the
well-ordered columnar dendrite structures were obtained without
and with a lower magnetic eld (B < 0.6 T), as shown in Fig. 2ac.
However, when the magnetic eld intensity was 0.6 T, a few
columnar dendrites on the edge of sample were fractured and
transformed into equiaxed grains, remaining well grown columnar
dendrites in the center region of the sample, meantime, the macroscopic interface shape of sample became convex-up (Fig. 2d). With
the increasing of the magnetic eld, the number of equiaxed grains
increased and gradually extended from the edge to the center of
sample (Fig. 2eg). Meanwhile, some freckles macrosegregation
appeared. When the magnetic eld increased to 6 T, the equiaxed
grains were grown full of the sample (Fig. 2h). However, the convex shape increased with the increasing of magnetic eld and
reached a maximum under a 1.2 T magnetic eld. Further increase
of magnetic eld results in a sharp decrease of convex shape. However, when the magnetic eld was higher than 4 T, interface shape
became irregular and vortex appeared on the left (Fig. 2g and h).
To visualize the evolution of the microstructure during
directional solidication of superalloy DZ417G under an external
magnetic eld, the EBSD technology was used to investigate the
dendrite morphology and crystallogeny orientation of Fig. 2, and
the corresponding EBSD orientation image maps and the inverse
pole gure were shown in Fig. 3 and different colors represent
different crystallogeny orientations. From the EBSD orientation
image maps and the inverse pole gure, it can be observed that
with the comparison of the microstructures without and with a
low magnetic eld (B < 0.6 T), a few freely orientated equiaxed
grains on the edge of sample were formed under 0.6 T magnetic
eld. With increase of the magnetic eld, the number of equiaxed
grains increased and gradually extended from the edge to the
center of sample. When the magnetic eld increased to 6 T, the
freely orientated equiaxed grains were grown full of sample.
In addition, the effect of a high magnetic eld on columnar to
equiaxed transition (CET) during directional solidication of superalloy DZ417G has been estimated. Fig. 4 shows the volume ratio of
equaxied grains in the longitudinal cross-section near the solid
liquid interface of Fig. 2 and measures samples with 4 mm in wide
and 1.5 mm in depth from the solidliquid interface. The volume
ratio of equaxied grains in the longitudinal cross-section near the
solidliquid interface of sample is dened as the equiaxed grains
content (Cv) and a content value of 100% means total occupation
by equiaxed grains, on the contrary, a content value of 0 means
total columnar dendrites. It can be observed that the content of
equiaxed grains was obviously increased with increases of the
magnetic eld and reached to a maximum (70%) under a 1.2 T
magnetic eld. Further increases of the magnetic eld resulted in
a signicant decrease of equiaxed grains content, and then its
contents increased again after reaching a minimum (55%). Finally,
equiaxed grains grew full of the sample.
The corresponding transverse structure at the quenched solid
liquid interface under various magnetic elds was observed.
Fig. 5 shows the transverse microstructures of solidied superalloy
DZ417G in mushy zone which was 0.2 mm down from the solid
liquid interface in various magnetic elds. In cases of without
and with a lower magnetic eld (B < 0.6 T), the regular arrays of
dendrite structures were homogeneously distributed in the matrix
(Fig. 5a). In comparison, when applying the magnetic eld of 0.6 T
(Fig. 5b), a few dendrites became disorder on the edge of the
12
(a1)
(a2)
(e1)
(e2)
(b1)
(b2)
(f1)
(f2)
(c1)
(c2)
(g1)
(g2)
(d1)
(d2)
(h1)
(h2)
Fig. 2. Longitudinal microstructures near solidliquid interfaces in directionally solidied superalloy DZ417G at the temperature gradient of 150 K/cm and at the withdrawal
velocity of 10 lm/s in various magnetic elds. (a) 0 T, (b) 0.01 T, (c) 0.1 T, (d) 0.6 T, (e) 1.2 T, (f) 2 T, (g) 4 T and (h) 6 T.
4. Discussion
The above experimental results indicate that the magnetic eld
induces CET and modies the primary dendrite arm spacing. In
addition, the solidliquid interface shape was obviously modied
and the macrosegregation appeared in the magnetic eld. Therefore, this means that the external magnetic eld can signicantly
affect columnar dendrite growth behavior of Ni-based superalloy
DZ417G during directional solidication.
13
Fig. 3. EBSD orientation image maps and inverse pole gures (of Fig. 2) for the samples in directionally solidied superalloy DZ417G at the withdrawal velocity of 10 lm/s in
various magnetic elds. (a) 0 T, (b) 0.01 T, (c) 0.1 T, (d) 0.6 T, (e) 1.2 T, (f) 2 T, (g) 4 T and (h) 6 T.
we know, for any metal materials, solid and liquid phases usually
have different thermoelectric powers S [24]. If a temperature
gradient rT exists in the solidliquid interface, the thermoelectric
current circuit JTE is produced only when the gradients of S and rT
are not parallel [25].
In the process of directional solidication, the thermoelectric
currents existing in the dendrites and interdendritic melt of mushy
zone have been investigated and analytical expression for thermoelectric currents in solid and liquid phases is obtained [11]. The
currents js in solid dendrites and jL in liquid phase can be expressed
as following [26]:
100
equiaxed grain
80
Liquid
60
40
Mushy zone
20
Solid
0
0
jS
rL rS f L
S S rT
rL f L rS f S S L
jL
rL rS f L
S S rT
rL f L rS f S S L
where rL, rS are the electrical conductivity of liquid and solid; fL, fS
are the liquid and solid fractions; SL, SS are the thermoelectric power
of liquid and solid, respectively; rT is the temperature gradient.
When an external axial magnetic eld is applied, the interaction
between thermoelectric current and magnetic eld will produce a
thermoelectric force (TEMF) in solid phase and induce a new ow
in liquid phase, such as thermoelectric magnetic convection (TEMC)
which will promote the mass, heat transport and crystal growth.
Therefore, the CET, modication of the liquidsolid interface shape,
change of the primary dendrite spacing and formation of macrosegregation during directional solidication could be attributed to
TEMC in liquid phase and TEMF in solid phase. Recently, some studies indicated that the orders of magnitude of TEMC are different in
different scales [27]. The actions of TEMC in liquid phase and TEMF
14
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
Fig. 5. Transverse microstructures of solidied superalloy DZ417G in mushy zone which was 0.2 mm down from the solidliquid interface at the temperature gradient of
150 K/cm and at the withdrawal velocity of 10 lm/s in various magnetic elds.
15
krrSrT2
250
V max
10m/s
240
!1=3
3
qrSrT
kr
1=3
220
Bmax
210
where k is the typical length scale and q is the density of the alloy
liquid.
According to Eq. (3), we evaluate the maximum velocity of uid
velocity in the mushy zone of directionally solidied superalloy
DZ417G at the scale of sample (4 mm). The physical parameters
of the Ni-based superalloy are listed in Table 1. We can easily
obtain the maximum velocity Vmax which is about 6.4 102 m/s
and much greater than the growth velocity (withdrawal velocity)
of 10 lm/s in present experiment. It is not difcult to imagine that
the maximum velocity of secondary macro-convection in the vertical direction is much larger even than the actual growth velocity
(withdrawal velocity). As a consequence, these convections lead
to the solute accumulation in the edge regions of the sample near
the solidliquid interface. According to the fundamentals of
solidication, solidication is suppressed in the solute rich regions
and further deepens the solidliquid interface modication. The
corresponding magnetic eld intensity is about 1.19 T. However,
present experimental results indicated that the solidliquid interface shape is maximum convex-up in the magnetic eld of 1.2 T at
the scale of samples. This means that the intensity of TEMC is the
maximum value in the magnetic eld of 1.2 T which is in good
agreement with the theoretical value. With further increases of
magnetic eld, the EMB at the sample scale begins to play a great
role in the directional solidication process and the uid motion is
suppressed. As a consequence, the convex-up amplitude of the
solidliquid interface and the macrosegregation will decrease.
When the magnetic eld is strong enough, the uid motion could
be totally suppressed, and then a macroscopic planar interface
and the well-ordered columnar dendrite structures were obtained
again [15,23]. However, present experiment shows a contrary
result and suggests other effects under a high magnetic eld,
which means that the uid motion should not be the only reason
for the change of interface shape and the formation of equiaxed
grains under the magnetic eld.
As we know, when the magnetic eld was used for the process
of directional solidication, the TEMF will appear in the dendrite
except for the formation of TEMC in the liquid, which is:
200
190
180
0.0
0.5
1.0
1.5
2.0
(a)
G B
Liquid
TEMC
TEMF
(b)
Secondary macroconvection
TEMC
Liquid
JTE
TE Moment
TEMF
FS
rL rS f L
S S rTB
rL f L rS f S S L
Eq. (5) shows that the TEMF in the solid increases linearly with
the increases of magnetic eld intensity. Some researches found
that the TEMF with the order of 105 N/m3 was strong enough to
break down the dendrites [36]. Therefore, it is necessary to
consider the effects of the TEMF on interface morphology and
microstructure in the mushy zone for directionally solidied
superalloy.
TE Moment
Table 1
Physical parameters of Ni-based superalloy used for the evaluation.
Solid
Solid
Fig. 7. Schematic illustrations of TEMC and TEMF on the different scales: (a)
schematic illustration of the TEMC at the dendrite scale and the TEMF imposing on
dendrite and (b) the TEMC at the sample scale, secondary macro-convection and the
TEMF exerting on some dendrites.
Physical parameters
Magnitude
SG
W
LB
r =100m
1400
1200
1000
800
600
400
200
0
25
150K/cm
20
15
10
TEMF,FS (104N/m3)
1600
16
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