Professional Documents
Culture Documents
jp/
Division
Head Quarter:
555 South Promenade Ave., Unit 104, Corona, California 92879, U.S.A.
Phone: +1-951-898-0934 Fax: +1-951-898-0944
540 Capital Drive, Suite 130, Lake Zurich, Illinois 60047,U.S.A.
Phone: +1-847-550-0704 Fax: +1-847-550-0725
24301 Catherine Industrial Drive, Unit 118, Novi, Michigan 48375, U.S.A.
Phone: +1-248-449-5422 Fax: +1-248-449-6018
Indonesia Office:
model
J550AD
J650AD
J850AD
J850ADW
J1000AD
J1300AD
J1800AD
This latest improvement retains our time proven toggle clamping unit, which for many years has delivered "faster cycle times" and "unparalleled energy savings."
Productivity
Environment
Stability
SYSCOM3000
Fast Servo Control Circuit
HAVC Control
Reverse Seal Control
IWCS Control
Clamp Force Feedback Control
Injection Compression Molding
Foaming Molding Control
Ex.1
Product: Case
Qty:
Resin:
PP
Weight: 935g
Mold open/close time has been substantially reduced
Injection hold
7.5
Cooling
16.0
60
150
120
79
60
30
15.0
89
20
30
J650AD
Hybrid
J650EL
J650AD
hydraulic machine
Substantial reduction in plasticizing time of new injection unit and new screw unit
New injection unit
The newly developed injection unit has been made smaller
and lighter, improving injection acceleration and deceleration
performance.
Also, high injection power, heavy-duty drive provides robust
injection and greater plasticizing capability.
J650AD
40.5sec
27% Reduced
30.0
35.0
40.0
45.0
60% Saved
120
100
100
40
80
30
60
50
40
20
40
10
20
hydraulic machine
Ejection
6.6
29.5sec
18.8
J650EL
46.5
60
20
0
25.0
60
50
27% Improved
40
10
20.0
90
60
17% improved
40
10.0
120
67
80
50
122
100
100
5.0
Ejection
4.2
hydraulic
machine
J650AD
Hybrid
J650AD
Comparison of our hydraulic machine (650T) and J650AD. When calculated with CO2 conversion factor of 0.555kg/kWh for annual operation time of 6,000 hours
(20 hours x 300 days).
Ex.2
Mold close
Consumption
Already industry-leading plasticizing capability has been
further improved by 10%. It reduces the plasticizing time that
contributes to the cycle time.
Mold
clamping
Mold
loosening Mold open
70
80
70
Platen speed
Mold
open
2.1
Cooling
15.3
(kWh)
(sec) 0.0
Mold open
6.4
(%)
(m/min)
8%
Regenerated
120
100
92
100
80
60
40
20
0
(kg/h)
Plasticizing capability
600
Regeneration
Without power
supply regeneration
550
500
500
400
10% improved
300
200
100
0
EL-3900H
With power
supply regeneration
AD-3900H
Upgraded Controller
A vertically arranged large 15-inch TFT color LCD screen. The controller provides the
operator with a clear view of molding parameters.
An illustration of the machine, in conjunction with operation mode keys and a touch screen
ensures easy operation.
Languages are selectable from English, Chinese, and Japanese even during running. Other
languages (Hangul, Spanish, and French) are optional.
Storage of molding conditions: 120 conditions can be stored in internal memory and 1,000
conditions in external USB memory.
Molding conditions, waveform data, or measurement data can be exported to USB memory,
which makes editing and managing in a computer easy.
Password function has been added for security. Passwords can be set for each management
level. (Option)
0.20
0.16
0.15
0.1
0.05
0.01
0.0
The resolution of the load cell amplifier for the injection pressure
has been intensified five fold for more accurate back pressure
control which helps ensure stabilized precision molding.
2.5
2.5
Resolution (%)
SYSCOM3000 screen
Operation includes the condition
setting screen, the touch panel screen,
and the selector switches.
Ex.3
2.0
1.5
1.0
0.5
0.5
0.0
J-EL
J-AD
J650AD
J650EL
1005.0
Product: Tray
1002.5
Qty
:1
1000.0
Resin
: PP
997.5
995.0
992.5
990.0
987.5
985.0
982.5
0
Selector switches
997.8
996.3
0.2
MIN
995.8
994.8
0.15
996.8
995.4
2.0
1.5
R/AVG (%)
0.201
0.151
0.641
0.365
/AVG (%)
0.064
0.037
0.201
25% Improved
0.151
(mm)
MAX
(%)
J650AD
20
0.8
0.25
J650EL
AVG
15
25
30
Shot number
35
40
45
50
Variation in cushion
10
0.76
45% Improved
0.6
0.42
0.4
0.1
0.2
0.05
J650EL
J650EL
J650AD
J650AD
Optional equipment
The product takeout robot can be operated from SYSCOM3000, and also the molding machine can be operated from the controller of
the product takeout robot. Effective for reducing setup time.
Ring released
Depressurizing action
Ring closed
Clamping
servo
motor
80
70
70
Clamping force
50
40
30
Clamping force
20
500
50
40
20
1000
1500
2000
10
0
2500 Shot number
Standard molding
1002.5
1000.0
997.5
MAX
996.3
995.0
995.0
MIN
994.8
994.0
992.5
AVG
995.4
994.5
1.5
1.0
990.0
987.5
985.0
R/AVG (%)
0.151
0.101
982.5
0.365
0.298
/AVG (%)
0.037
0.030
10
15
20
25
30
Shot number
1500
2000
35
40
45
50
0.14
33% Improved
0.12
0.101
0.10
0.08
Initial clamping
Injection
0.06
0.04
Standard equipment
6-step compression
0
Standard molding
Stop before
mold contact
Lamination molding
0.02
Reverse seal
Standard equipment
Injection
0.25
(mm)
0.20
0.15
0.10
Po
0.05
Optional equipment
JSWs unique high precision platen position control enables expanding foam molding incomparably stable compared with traditional
method. The dedicated position sensor stabilizes product dimensions by directly detecting the position of the platen and performing
feedback control.
Stable
core back
position
0.30
PBT
PA6
High-fluidity PP
6-step compression
0
2500 Shot number
0.151
0.16
Features
Excellent stability in repeated core back
position control
Relatively inexpensive equipment
Post installable to existing machine
0.00
Ordinary control
1000
(%)
Reverse seal
1005.0
500
JSW injection compression molding feature enables the mold position to be controlled to accuracies over 10 times that of direct-pressure
molding.
A-mode (A1 A6, A7 <option>)
30
Clamping force
1007.5
60
Mold temperature
SYSCOM
3000
Setting
clamping
force
10
Ring open
Molding
machine: J650AD
Product: Tray
Qty:
1
Material: PP
Control
equipment
80
60
Control action
Sensor
Mold thickness
motor
Standard equipment
Closure of the backflow prevention ring by rotating the screw in reverse direction for a certain amount to lower the pressure in the screw
and at the tip. It is especially effective for low speed injection molding.
Standard equipment
Ordinary molding
Mold temperature
NEW
Ring closed
Temperature (C)
Standard equipment
Clamping force
NEW
Temperature (C)
IWCS control
Sensor
8
Options List
Item
Open nozzle
N2000F barrel
Note 7
Note 8
Note 9
Clock
Controller
Note 7
Note 1
Pre-heat timer
High holding pressure molding (for long-time holding pressure molding) Note 2
Step mode
Vented barrel
Slope mode
Safety key
Daylight extension
T-slot platen
Locating ring
Hopper stage
Note 3
Note 8
Air jet
Note 3
Note 3
Statistical graph
Production monitor
Alarm buzzer
A -mode
Alarm history
Others
Note 12
Safety mat
Note 4
Safety footplate
Note 5
Note 11
Designated color
Export specification
Note 6
For details of each option, confirm in the specifications for the options.
Note 7. Regarding the other languages, contact us separately.
English and Chinese are equipped as standard.
Note 8. The LINK10 has actual data collection, molding condition control and remote control
functions.
Note 9. The NET100 has quality control and production control
function in addition to the functions that the LINK10 has.
Note 10. May not be applicable depending on the model.
Note 11. Regarding the export specifications, separate discussion is needed in some cases,
depending upon the export destination.
Note 12. Designate colors, referring to color samples or Munsell codes.
Examples of standard
equipment
Note 10
Mold clamper
Cycle monitor
Inspection and Maintenance guide
Clamping Unit
Safety mat
Compound action
Mold protection
Others
Injection/Metering
programmed control
Injection Unit
Pop-up display
Note 2
Monitor
Help function
Clamping Unit
Long nozzle
Note 5
Note 6
Item
Item
Item
Safety mat
Hydraulic unit
Spare receptacle
The appearance and the specifications of the machine may be altered for improvement without notice.
The photographs in this leaflet include options.
10