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Instituto de Aeronutica e Espao, Praa Mal. Eduardo Gomes, 50 Vila das Accias, 12.228-904 So Jos dos Campos - SP, Brazil
Instituto Tecnolgico de Aeronutica, Praa Mal. Eduardo Gomes, 50 Vila das Accias, 12.228-900 So Jos dos Campos - SP, Brazil
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 20 December 2010
Received in revised form
19 August 2011
Accepted 3 December 2011
Available online 13 December 2011
This paper presents a ballistic impact simulation of an armour-piercing projectile in hybrid ceramic/ber
reinforced composite armour. The armour is composed by an alumina plate and an ultra high molecular
weight polyethylene composite. In order to model the armour behavior three different constitutive
models were formulated and implemented into ABAQUS/Explicit nite element code. Comparisons
between numerical predictions and experimental results in terms of damage shape/extent and V50 are
also presented and discussed in the paper.
2011 Elsevier Ltd. All rights reserved.
Keywords:
Armour
Ballistic impact
Constitutive models
Finite elements
1. Introduction
Until World War II, armours were composed basically of metal.
However, the projectile development forced the use of larger and
heavier metal armours. Instead, new materials were introduced
and combined to improved armours performance, such as ber
composites and ceramics. Recently, the most used bers for ballistic
protection are aramid and Ultra High Molecular Weight Polyethylene (UHMWPE). But the armours composed only of composites are inefcient against Armour Piercing (AP) projectiles. For AP
projectiles protection a ceramic plate is used to break projectile
tips. So the composite can hold both ceramic and projectile fragments. The most used ceramics are alumina, silicon carbide and
boron carbide.
As the prices of the materials involved in the experiments
increase, the need for developing accurate simulation tools
becomes more important. The rst attempt to simulate armour was
made by Tate [1], using an analytical model to study the
phenomena of impact. The impact onto ceramic/composite armour
was rst studied by Woodward [2]. Later Benloulo and SnchezGlvez [3] used the Woodward model as a base to a more
64
2. Constitutive models
2.1. JH-2 model
2.1.1. Description of the JH-2 model
The JH-2 model is a constitutive model suitable to predict the
behaviour of brittle materials subjected to extreme loading. The
main features of the model include pressure-dependent strength,
damage and fracture, signicant strength after fracture, bulking
and strain rate effects. A general overview of the JH-2 model in
terms of strength is shown in Fig. 1. The idea behind the model
formulation is that the material begins to soften when damage
begins to accumulate (D > 0). This allows for gradual softening of
the material under increasing plastic strain. The strength generally
is a smoothly varying function of the intact strength, fracture
strength, strain rate and damage [11].
The normalized equivalent stress shown in Fig. 1 is dened as
(1)
where s*i and s*f are the normalized intact and fractured equivalent
stress, respectively; and D is the damage (0 < D < 1) [11].
The normalized intact and fractured strengths are respectively
given by:
N
M
1 Cln_*
s*i A P * T *
s*f B P *
1 Cln_*
(2)
(3)
X Dp
(4)
pf
D 2
pf D1 P * T *
(5)
P K1 m K2 m2 K3 m3
P K1 m K2 m2 K3 m3 DP
(7)
The pressure increment is determined from energy considerations: it varies from DP 0 at D 0 to DP DPmax at D 1.
A detailed description on the model formulation can be found in
Ref. [11].
2.1.2. Numerical implementation
The JH-2 model has been implemented into ABAQUS Explicit
nite element code within brick elements. The code formulation is
based on the updated Lagrangian formulation which is used in
conjunction with the central difference time integration scheme for
integrating the resultant set of nonlinear dynamic equations. The
method assumes a linear interpolation for velocities between two
subsequent time steps and no stiffness matrix inversions are
required during the analysis. The drawback of the explicit method
is that it is conditionally stable for nonlinear dynamic problems and
the stability for its explicit operator is based on a critical value of
the smallest time increment for a dilatational wave to cross any
element in the mesh. A detailed description on the model implementation into ABAQUS VUMAT user-dened material model
subroutine is given step-by-step as follows.
1) Based on the current time step compute strain, stress increments and update strain and trial stresses at current time:
n1
1
_
fDg
Dt
_ n1
eff
(6)
(8)
(9)
where [C] andfDgT f Dxx Dyy Dzz Dxy Dyz Dzx g are
the material stiffness matrix and strain increment vector, respectively. The superscripts n and n 1 refer to previous and current
time, respectively.
65
(11)
r
2
2 n1 2 n1 2 n1 2
_ xx
_ yy
_ zz
0:5 g_ n1
xy
3
!
2
2 1=2
n1
_
g
g_ n1
yz
zx
sn1
2
2
2
p 1
trial n1
3
Sxx
trial Sn1
trial Sn1
yy
zz
2
2
2
2
12
trial n1
trial n1
S
trial Sn1
xy
yz
zx
s*i
s*f
s*
fSgn1
trial
fsgn1 sn1
H dij
(10)
with
N
n1
n1
1 Cln _ *
A P*
T *
(14)
n1
n1 M
n1
1 Cln _ *
B P*
(15)
n1
s*i
n1
D
s*i
n1 n1
s*f
(16)
n1
with P * n1 sH
=PHEL
n1
F n1 s sn1 sHEL s*
(17)
fSgn1
s*
n1
sHEL =sn1
trial
fSgn1
(18)
r
2
2
2 h
2
2
2 i
fagT C _ Dt n1
n1
n1
n1
n1
n1
n1
n1
n1
S
S
S
S
S
S
6
S
S
xx
yy
xx
yy
xy
zz
zz
yz
zx
2fagT Cfag
trial
(13)
n1
Dp p
12
(19)
n1
n1
D2
p
f
D1 P *
T *
(20)
Dp
Dn1 Dn n1
pf
(21)
66
ln
n1
v
(22)
P n1
2
3
K1 mn1 K2 mn1 K3 mn1 if mn1 >0
n1
otherwise
K1 m
(23)
If Dn1 > 0 compute energy loss due to damage DU and update total
pressure Pn1 using additional pressure increment DP n1 :
DU
DP n1 K1 mn1
q
K1 mn1 DP n 2bK1 DU
(24)
(25)
else, DP n1 0
n1
n1
DP
n1
(26)
(27)
2.1.3. Validation
Johnson and Holmquist [11] present three validation cases for
this constitutive model. All cases involve the conned compression and release of a ceramic material with variation of damage
representation to demonstrate the response of the model. For all
three cases the model consists of a cube with sides 1.0 m in length
modeled using a single three-dimensional element. The
displacements on ve faces of the element were constrained in
respect to the faces normal direction, and loaded under normal
displacement control on the sixth face (top). For each test, the
material was displaced vertically downwards by 0.05 m and then
released until a zero stress-state was reached. Due to bulking, the
nal volume of the material was larger than the original volume
resulting in a non-zero displacement corresponding to zero stress.
Table 1 presents the material properties for the three validation
cases.
For case A, the material was dened as having no fracture
strength and was not allowed to accumulate plastic strain. As such,
the material is fully damaged once the strength was exceeded. This
led to an instantaneous increase in bulking pressure of 0.56 GPa. A
comparison between predictions obtained using the actual JH-2
implemented into ABAQUS and the results published by Johnson
and Holmquist [11] for the case A is depicted in Fig. 2.
In case B, the material was dened as having no fracture
strength but was allowed to accumulate plastic strain so that
complete damage did not occur instantaneously. In this case the
bulking pressure increased with damage to a maximum value of
0.72 GPa when the material was completely damaged. A comparison between predictions obtained using the actual JH-2 implemented into ABAQUS and the results published by Johnson and
Holmquist [11] for the case B is depicted in Fig. 3.
Table 1
Material model constants.
Density (kg/m3)
Shear modulus (Pa)
Strength constants
A
B
C
M
N
Ref. strain rate
T (Pa)
HEL (Pa)
PHEL (Pa)
D1
D2
K1 (Pa)
K2 (Pa)
K3 (Pa)
Case A
Case B
Case C
3700
9.016 e 10
3700
9.016 e 10
3700
9.016 e 10
0.93
0
0
0
0.6
1.0
2e8
2.79 e 9
1.46 e 9
0.0
0.0
1.3095 e 11
0.0
0.0
1.0
0.93
0
0
0
0.6
1.0
2e8
2.79 e 9
1.46 e 9
0.005
1.0
1.3095 e 11
0.0
0.0
1.0
0.93
0.31
0
0.6
0.6
1.0
2e8
2.79 e 9
1.46 e 9
0.005
1.0
1.3095 e 11
0.0
0.0
1.0
N i
h
_ peff
sy C1 C2 peff
1C3 ln
_ 0
!!
1
T TR
TM TR
(28)
where eff is the effective plastic strain, TM is the melting temperature; TR is the reference temperature when determining C1, C2, C3,
M and N; _ 0 is the reference strain rate; C1, C2, C3, N and M are
material constants. The fracture in the JohnsoneCook model [20] is
Fig. 2. Stress versus pressure histories for a single element validation based on case A.
67
2.3. Contact-logic
Fig. 3. Stress versus pressure histories for a single element validation based on case B.
X Dpeff
(29)
with
"
F
D1 D2 exp D3
seff
!#
T TR M
1 D5
TM TR
1 D4 ln
_ peff
!!
_ 0
30
where P is the pressure, seff is the Mises stress; D1, D2, D3, D4, D5 are
failure parameters. The Johnson-Cook model used in this work is
currently available in the ABAQUS Explicit material model library
for both shell and solid elements.
Fig. 4. Stress versus pressure histories for a single element validation based on case C.
68
8
9
< sI =
Kww
sII
4 0
:
sIII ;
0
0
Kuu
0
38 9
0 <w=
0 5 u
: ;
v
Kvv
where sI, sII and sIII are the interfacial stresses between upper and
lower surfaces associated with mode I, II and mode III delamination, respectively.
2.3.2. Constitutive laws
A linear-polynomial constitutive law has been used to dene the
interfacial material behaviour. The advantage of the linearpolynomial over others is that it is numerically more stable due
to its smoothness on both damage initiation and fully failed
displacement onsets.
2.3.2.1. Mode I delamination. The interfacial behaviour for mode-I
opening (sI > 0) is given by
sI Kww 1 dI ww
w gT
h* gxz
h* gyz
h* zz
oT
dI w 1
i
w0 h
1 k2I w2kI w 3
w
(34)
with
kI w
w w0
wf w0
(35)
(31)
(33)
2.3.1. Formulation
The interfacial material behaviour is dened in terms of tractions and relative displacements between the upper and lower
surfaces of the interface. The relative displacement vector is
composed of the resultant normal and sliding components dening
by the relative movement between upper and lower surfaces of the
contact element (Fig. 5). For a single integration point hexahedron
solid element the relative displacement vector can be written in
terms of through-thickness normal strain and out-of-plane shear
strains as follows,
fdg f u
(32)
Zwf
GIc
sI dw
s0I wf
2
2GIIIc
vf
max0; sI
2GIc
(37)
s0I
sI Kww w
(38)
(39)
(40)
i
u0 h
1 k2II u2kII u 3
u
(41)
dIII v 1
i
v0 h
1 k2III v2kIII v 3
v
(42)
GIIc
sII du
(43)
s0II uf
2
(44)
uf
2GIIc
(45)
s0II
and
kIII v
v v0
vf v0
Zvf
GIIIc
sIII dv
0
(46)
s0III vf
2
!2
sIII
s0III
!2
1
(49)
GI l
GII l
GIII l
1
GIc
GIIc
GIIIc
(50)
The power law criterion obtained from Eq. (50) with l 1 was
found to be suitable to predict failure of thermoplastic PEEK matrix
composites whilst for fabrics based laminates embedded into
epoxy resin system l 2 is recommended [34]. The second criterion incorporated into the formulation is the BeK criterion (Fig. 6)
proposed by Benzeggagh and Kenane [35], which is given by,
h
GS
GI GS
GI GS
dII u 1
Zuf
sII
s0II
u u0
kII u
uf u0
!2
s0I
wf
(48)
s0III
2.3.2.3. Mixed-mode delamination. A quadratic stress based criterion [32] given in the following forms was used to detect damage
initiation for mixed-mode delamination,
(36)
69
(47)
(51)
where GIc and GIIc are the mode I and mode II interlaminar fracture
thoughnesses, respectively. GI and GS are the strain energy release
rates associated with mode I and resultant mode II/III shear
delamination, respectively. It is worth mentioning that BeK criterion assumes that GIIc GIIIc, since there are no test standards
currently available in the literature to characterize GIIIc. Under
mixed-mode loading the resultant displacement vector can be
written as follows,
p
u2 v2 w2
(52)
where the components of relative displacements vector are illustrated in Fig. 7 and they written as follows,
u dsinbcosa
(53)
v dsinbsina
(54)
w dcosb
(55)
wherep
b acos(max(0,w)/d) and a acos(u/ds) with
ds u2 v2 .
By combining Eqs. (32), (49), (53)e(55) leads to the following
expression for the mixed-mode delamination damage onset
displacement vector,
"
d0
Kww cosb
s0I
!2
Kuu sinbcosa
!2 #1
2
Kvv sinbsina
s0III
!2
s0II
56
70
8
9
>
< sI >
=
>
:
6
sII
4
>
;
sIII
Kww 1 dm d
Kuu 1 dm d
Kvv 1 dm d
0
8 9
w
>
>
< =
u
>
;
: >
v
7
5
61
(62)
df
"
!l
Kww cosb
s0I
d0
Kvv sinbsina
9
8
8
9
< Dw =
< Dzz =
n
w h0 Dgxz
Du
fDdg
:
: Dg ;
Dv ;
yz
!l
Kuu sinbcosa
!l #1
s0II
fdg
n1
s0III
57
8
3h 9
2
>
1 >
>
>
>
>
2
2
2
2
>
>
>
sin bGIIc GIc 4 Kuu cosa Kvv sina 5 >
>
>
>
>
=
<
2 GIc
1
>
2>
>
>
>
Kww cos2 bsin2 b Kuu cosa2 Kvv sina2 >
>
>
>
>
>
>
>
>
;
:
df
2
3
1
2
d0 4Kww cos2 bsin2 b Kuu cosa2 Kvv sina2 5
9
8 9n1 8 9n 8
<w=
< w = < Dw =
u
u
Du
: ;
: ; :
v
v
Dv ;
dm d 1
i
d0 h
1 k2m d2km d 3
d
8
9n1
< sI =
:
sII
sIII ;
n1
sn1
Kww
4 0
0
d d0
df d0
38 9n1
0 <w=
0 5 u
: ;
Kvv
v
(65)
(66)
q
2 n1 2 n1 2
sII
sIII
max 0; sn1
I
(67)
(59)
n1
sI ; sII ; sIII
(60)
0
Kuu
0
q
2
2
2
un1 vn1 wn1
where
kIII d
(64)
(58)
The resultant damage evolution is given by
(63)
!2
max 0; sn1
I
s0I
sn1
II 0
sII
!2
sn1
III0
sIII
!2
(68)
F n1 sI ;
n1
an1 ,
n1
n1
n1
i
d0 h
d
d
1 n1
1 k2m d
2kn1
3
dn1
m
m
else,
n1
dm
n1
(69)
dnm
8
9n1
< sI =
:
sII
sIII ;
2 Kww 1 dn1 dn1
m
6
4
0
0
d
Kuu 1 dn1
m
38 9
n1
<w=
7
0
5 u
n1 : v ;
n1
d
Kvv 1 dn1
m
F1c s1
s1
Xt
1
js1 j
1
Xc
(71)
(72)
c
t
c
d1 1 dt1
1 d1 1 d1 1 d1 1
(73)
c
where dt1
1 and d1 1 are the contributions of the irreversible
damage due to ber breakage in tension and ber kinking in
compression, respectively given by
i
t1; 0 h
1 1 k21; t
2k1; t
3
dt1
1
1
1
1
(70)
F1t s1
2.3.4. Contact-logic validation
Numerical predictions obtained using the proposed contactlogic were compared with experimental results taken from
Ref. [36] for Double Cantilever Beam (DCB) and Mixed-Mode
Bending (MMB) composite specimens. The dimensions of the
coupons for the double cantilever beam (DCB) and Mixed-Mode
Bending (MMB) consisted of 170 20 3.6 mm with a lay-up
of (0 )8. The loading conguration for DCB and MMB specimens
are shown in Fig. 8. The initial crack lengths for the DCB and MMB
specimens were a0 50 mm and a0 37 mm, respectively. The
MMB tests were carried out using a span length of 2L 100 mm
and a relative position for the lever loading roller and the loading
saddle/yolk ca 51.8 mm, which results in mixed-mode ratio of
GII/G 50%. The arms were modelled using 4-nodes shell
elements available in ABAQUS. A linear orthotropic elastic material model was used to model the behavior of the arms and a layer
of interface contact elements with a nite thickness of 0.021 mm
(1/10 of the thickness of each individual layer of the laminate) was
placed at the midplane of the virtual coupon to represent a resin
rich area between two adjacent layers. The tie constrains option
available in ABAQUS was used to connect the interface layer and
the arms. The MMB upper loading device was modelled using rigid
shell elements. The contact between the upper loading device and
MMB specimen was modeled using constraint equations available
in ABAQUS. The mechanical properties for the composite arms are
given in Table 2 and the mechanical properties for the resin rich
interface are presented in Table 3. The simulations were carried
out quasi-statically under displacement control using the dynamic
relaxation method. Comparisons between experimental results
and numerical predictions are shown in Fig. 9. A very good
agreement between experimental and numerical results obtained
using the proposed contact-logic was found. Fig. 10 shows the
predicted interfacial damage extent for the DCB and MMB
specimens.
71
Fig. 8. Loading conguration for (a): DCB Specimen, (b) MMB Specimen.
(74)
72
r
E1
E2
G12
n12
i
c1; 0 h
1
1 k21;c
2k1; c
dc1
1
1
1 3
1
(75)
with k1; t
1 and k1; c 1 dened as
t
1 1; 0
t
k1; t
1
1; f t1; 0
(76)
c
1 1; 0
c
k1; c
1
1; f c1; 0
(77)
t1; 0 and c1; 0 are the failure strain in tension and compression
t
c
respectively.
1 max1 t; 1; 0 and 1 maxj1 tj; 1; 0 are
the maximum achieved strains in the strain time history in tension
(s1 > 0) and compression (s1 < 0), respectively. t1; f and c1; f are the
nal strain in tension and compression which is written as a function of the tensile ber breakage and compression ber kinking
fracture toughness as follow:
t1; f
c1; f
2Gtfiber
(78)
Xt l*
2Gcfiber
(79)
X c l*
s2 2 s23 2 s12 2
1
Yt
S23
S12
(80)
F2c snt ;
snl
snt
SA23 mnt snn
!2
2
snl
1
S12 mnl snn
(81)
i
im; 0 h
1 k2m; i im 2km; i im 3 with i c; t
dim im 1 i
m
(82)
where:
im im; 0
km; i im i
with i c; t
m; f im; 0
(83)
Table 3
Interface mechanical properties.
Fig. 9. Comparisons between experimental and numerical predictions for the DCB and
MMB tests.
1750 kg/m3
2.97 GPa
1.08 GPa
50 MPa
100 MPa
100 MPa
585 J/m2
3.5 kJ/m2
3.5 kJ/m2
1
tm
q
22 g212 g223
(84)
tm;0 tm F t 1
(85)
The nal strain due to the combined tensile and shear stress
state, tm; f , is:
73
Fig. 10. Failed elements with dm 1.0 shown in red color for (a): DCB and (b): MMB test specimens. (For interpretation of the references to colour in this gure legend, the reader is
referred to the web version of this article.)
tm; f
"
cos2 q
t
gm
c
stm; 0
!l
!l #1
l
sin2 q
s
gmc
(86)
with:
stm; 0 stm F t 1
(87)
where
q
s22 s212 s223
stm
G
*Ic
l
s
gm
c
G
IIc
l*
(88)
(90)
where GIc and GIIc are the mode I and mode II interlaminar fracture
toughnesses. q is the angle dened between the resultant stress and
tensile normal stress in the transverse direction.
q acos
stm
cm; f
2Gcmatrix
2GcIIc
c
sm; 0 l*
scm; 0 l*
(94)
scm;0 scm F c 1
(95)
(89)
max 0; st2
(93)
where:
cm; 0 cm F c 1
scm
q
s2nl s2nt
(96)
(97)
(91)
cm
2nl 2nt
cm; 0 is the damage onset resultant strain:
Table 4
Ceramic and composite constants.
(92)
Ceramic [42]
3840 kg/m3
970 kg/m3
210 GPa
0.17
2.79 GPa
1.46 GPa
0.93
0.31
0
0.6
0.6
0.005
1
1
200 MPa
0
0
1
E1
E2
E3
24.9 GPa
24.9 GPa
3.6 GPa
0.046
0.046
0.046
1.08 GPa
1.73 GPa
1.73 GPa
530 MPa
100 kJ/m3
64.3 MPa
30 kJ/m3
25%
64.3 MPa
77 MPa
30 kJ/m3
530 MPa
100 kJ/m3
543 MPa
n
HEL
PHEL
A
B
C
N
M
D1
D2
SFmax
T
K2
K3
Composite [43]
n12
n13
n23
G12
G13
G23
XT
G1T
XC
G1C
Crushing factor
YC
S12
G2C
YT
G2T
S23
74
Table 5
Contact logic and metal constants.
Contact logic [34]
Metal
1750 kg/m3
1.0 GPa
1.0 GPa
60 MPa
100 MPa
100 MPa
600 J/m2
2.0 kJ/m2
2.0 kJ/m2
1
r
E
n
C1
C2
C3
C4
C5
TM
TR
_
D1
D2
D3
D4
D5
Cooper
[44]
Steel
[45]
8900
kg/m3
124 GPa
0.34
440 MPa
150 MPa
0.025
0.31
1.09
1357 K
300 K
1.0
0.30
0.28
3.03
0.014
1.12
7850
kg/m3
200 GPa
0.33
490 MPa
807 MPa
0.012
0.73
0.94
1800 K
300 K
5.104
0.0705
1732
0.54
0.0123
0,0
with
G12
G012
c1 g12
c1 e
1
(98)
gi12;0 gi12
(105)
S12
g12; f
2GIIc
2Gshear
S12 l*
S12 l*
(106)
g_
a 1e
12
c3
(99)
s12 g12
(100)
G012
F12 s12
js12 j
1
S12
(101)
d12 g12 1
i
g12; 0 gi12; 0 h
2
g
g
1
2k
3
12
12
12
12
g12 gi12; 0
(102)
k12 g12
(103)
g12,0 and gi12; 0 are the total strain and total inelastic strain at
failure:
g12 g12 jS
(104)
Table 6
Ceramic mechanical properties.
Density
Hardness
srup
3.84 g/cm3
14.30 GPa
280 MPa
121 GPa
Table 7
5 mm ceramic target ballistic results.
Test
Velocity (m/s)
Experimental result
Numerical result
1
2
3
4
5
6
7
8
810
771
711
626
645
622
552
525
CP
CP
CP
CP
CP
CP
CP
CP
CP
CP
CP
CP
CP
CP
PP
PP
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3.2. Simulation
The model consists of a composite base of 0.1 0.1 0.01 m,
with a central hexagonal ceramic plate on the top. The projectile is
7.62 51 mm NATO AP. The projectile impacts at the center of the
ceramic plate in the normal to the plate direction. The nite
element is shown in Fig. 11. In order to save computational time,
a quarter of the model was simulated. The boundary conditions are:
(i) symmetry to divide the model, (ii) the composite base plate was
assumed to be clamped. The elements used were: C3D8R, a hexahedral element for the regular model parts and C3D4, a tetrahedron element code. The constants used in simulation are presented
in Table 4 [43,44] and 5 [45,46].
4. Results and discussion
4.1. Ceramic analysis
Table 6 shows the measured mechanical properties of the
material of study. As can be seen in Table 6, the density achieved
96% of its theoretical value, and so the high mechanical properties
were observed. The ceramic microstructure is presented in Fig. 12,
where two-grain sizes can be noticed. The larger ones become
exposed when the ceramic breaks, fragmenting the projectile tip.
The smaller one, in higher concentration, provides high mechanical
properties.
4.2. Experimental results
Two experiments were carried out; in the rst one, a ceramic
plate was bonded to the composite panel in order to assemble the
Table 8
10 mm ceramic target ballistic results.
Test
Velocity (m/s)
Experimental Result
Numerical result
1
2
765
665
CP
PP
CP
PP
4.3. Simulations
The two different experiments, with one and two ceramic
plates, were analyzed using the proposed models. The rst case,
with a 5 mm thick ceramic layer, V50 550 m/s was predicted
(Table 7). The experimental value was below 525 m/s. Thus the
model predicted the low performance of this armour conguration.
Since the initial velocity for this projectile is 850 m/s and the
projectile, due to the air resistance, reaches 550 m/s only at
a distance of 500 m [41]. As an example, Fig. 15 presents the
simulation evolution for this conguration, with V 700 m/s
(complete penetration). It can be seen in Fig. 15(a) the projectile
tips eroding. Fig. 15(b) presents the ceramic/composite interface
beginning to failure and Fig. 15(c) shows the ceramic completely
debonded from the composite plate. The simulation reproduces
exactly what happens experimentally when such adhesive (epoxy)
is used to bond the ceramic plate into the Dyneema base. Fig. 15
(d) shows the projectile defeating the armour indicating
a Complete Penetration.
The second case consists of a ballistic impact on a hybrid
composite armor with a 10 mm thick ceramic layer. For this case
a V50 690 m/s was predicted. The experimental value was around
715 m/s (Table 8). A very good correlation between experimental
and numerical results was found for this case. Fig. 16 presents the
simulation evolution. Fig. 16(b) and (c) show the failure between
the ceramic plate and the composite base. Fig. 16(d) presents the
projectile stuck in the composite plate. It can be seen in Fig. 16 (d)
the failure of some elements of the composite base; however, the
projectile has not enough energy to continue to penetrate the
armour. Therefore, the armour holds the projectile indicating
a Partial Penetration.
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5. Conclusions
Analyzing the simulations and the experiments it can be
concluded that the adhesive model adopted is consistent, since it
predicts a completely failure, which is experimentally conrmed.
The metal model adopted is consistent, since it presented large
deformations and mass loss for cooper jacket and small deformation and mass loss for steel core. The ceramic model adopted did
not present all the failure mechanisms involved, since only a small
part presented damage, unlike the experiments. The composite
model adopted can predict accurately the energy absorption;
however, it does not account for delamination, and has a poor
quality in terms of residual deformation prediction.
Acknowledgements
The authors acknowledge the nancial support received for this
work from the Brazilian Research National Council (CNPq), contract
77