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i) Monthly total expenditure (running cost) of factory (rent, wages, electricity bill,
water bill, transportation, repairing etc).
ii) Total no of machines in the factory
iii) Number of machine required to complete this style (line layout of style)
iv) Estimated Production output per hour
v) Total working days (month)
vi) Daily working hours
Calculation Of CM:
For Example:Monthly Cost of Running:- 25,00,000 INR
Total no of Machines
:- 500
= (8653.85 / 440)
= 19.67 INR Per pcs.
needle thread
4,6 m
bobbin thread
Calculation:
= Number of Garments qty X Number of stitch X 4 / 1000 / meter per cone.
= 72,000 / 5,000
=14.4 cones
Estimate the stitch amount of an embroidery design
Generally the usage of thread per design and colour of a digitized pattern is to be
seen on the plot. If there are no details available it is also possible to estimate the
threads approximate usage.
Embroidery machines work with stitch type 301, the lock-stitch. With the optimal
adjustments of all the parameters it should amount to a shared proportion of 2/3
needle thread and 1/3 bobbin thread. On average the thread usage can be
calculated as seen below:
needle thread
4,6 m
bobbin thread
1.000 m spool
5.000 m spool
Thread tension
Stitch length
Fabric thickness
How to estimate the stitch amount of an embroidery design, even before having
digitized the pattern?
The estimate value of per square centimeter embroidered surface for embroidery
ticket 40 (tex 27) is 150 stitches. Depending on richness of detail you can use a
lower or higher value.
For calculating the embroidered surface, you need the dimensions of the design
(length x width) and an estimation of how many percent of that surface is covered
by the embroidery stitches.
Example:
:
80 x 80 mm
Size: 8 x 8 cm = 64 cm
64 cm x 0,8 = 51,2 cm
1. During the consumption pls used measurement of middle size for calculation or
used the size which has most of the qty.
2. Except Cutting or sewing wastage, fabric wastage also depends on additional
elements which. If the garments have special print, wash, embellishment etc than
the fabric wastage will be more than normal wastage
3. You should know the fabric width to calculate consumption.
Measuring Point
Msmnt in inch
32
Chest circumf.
44
19
Cuff height
16
1 7/8
FABRIC CONSUMPTION
PARTS
LENGTH
WIDTH (With
(With sewing sewing
FABRIC
allowance)
allowance)
Back (*Except
yoke)
30
24
0.46693 yds
Front
34
26
0.56323 yds
Yoke
21
0.11932 yds
Collar
17
0.12524 yds
Slv(**Width=armho
22
le straight X 2)
20
0.56818 yds
(2 Slv)
0.03630 yds
Cuff
10
0.04419 yds
Total (Pc)
1.92339 yds/pc
Total (Dzn)
23.0806
yds/dzn
Formula
={(L x W)/(36 x
44)}
Description
Msmnt (cm)
Body Length
60
65
Chest
45
47
Sleeve Length
20
25
Armhole Circum
40
42
Fabric Wastage
10%
GSM
140
Length Width
Consumption in
SCM
65
47
3,055 scm
65
47
3,055 scm
25
42
2,100 scm
Back Part
65 cm ( length) x 47 cm ( Chest width)
Front Part
65 cm ( Front length) x 47 cm ( Front chest
width)
Sleeve
25 cm ( Sleeve length) x 42 cm ( Armhole
circumference) x 2 ( 2 sleeves)
Total Fabrics Consumption
8,210 scm/pc
Description
Consumptio
n in
SCM/pcs
0.821 sm/pc
114.94
gram/pc
0.1,149
kg/pc
Wastage 10%
0.01149 kg
0.12639
kg/pc
1.517 Kg/Dzn
Note:
scm=square centimeter
sm=square meter
1dozen (12pcs) garments
*Why 10,000,000?
10,000 x 1,000=10,000,000
Grams per square meter. Conversion of the fabric into square meter. 1m=100cm,
1sqr meter=10,000 cm (100cm x 100cm),
1 Kg=1,000 Gram.
Dress shirt
N
o.
Process
Seam
Structure
Model
AMS-210EN-SS1306
DDL-9000B
DDL-9000B-DS/PBN
DDL-8700B-7
DDL-8700-7/SC920C/M92
DDL-8700
Runstitch cuff
DLM-5200N
DLM-5400N-7
DMN-5420N-7
MO-6916S
MO-6716S
Attach sleeve
MH-380
MO-6716DA
Counterstich sleeve
DDL-9000B
DDL-9000B-DS/PBN
DLU-5490N
MH-380
MH-481
DDL-8700B-7
DDL-8700-7/SC920C/M92
DDL-8700
LH-3528A-7 LH-3528
LH-4128
MB-1800
MB-1377
LK-1903B
Sew pocket
DDL-9000B
DDL-9000B-DS/PBN
DDL-8700B-7
DDL-8700-7/SC920C/M92
DDL-8700
AC-172N-1790
LBH-1790A
LBH-781
LK-1903B
MB-1800
MB-1377
LBH-1790A
LBH-780
MS-1190F-V046
MO-6916S
MO-6716S
MO-6716DA
MH-481
DDL-9000B
DDL-9000B-DS/PBN
DDL-8700B-7
DDL-8700-7/SC920C/M92
DDL-8700
Runstitch collar
DLM-5200N
DLM-5400N-7
DMN-5420N-7
Infor Fashion
Infor Fashion
Infor Fashion is a suite of software products designed specifically for small- to largesized fashion, apparel, footwear, accessories, luxury goods, and textile companies.
As an integrated, configurable solution, Infor Fashion helps you manage the entire
fashion process-from design, development, and sourcing to production, distribution,
customer service, and finance. With Infor Fashion, you'll develop products your
consumers want quicker and get them to market faster than your competition.
The Infor Fashion advantage
Strengthen collaboration.
World Fashion Exchange (WFX) is a global software organization, catering specifically to the fashion industry. WFX
provides customizable web-based software solutions, which completely and efficiently manage the product life cycle.
WFX provides web-based, enterprise wide software solutions, designed for the Fashion Industry - Apparel, Footwear,
Home Furnishings etc. WFX provides fashion software solutions for retail, wholesale, import/export, trading and
manufacturing businesses to manage their day-to-day processes and functions.
Download Uncovering PLM Whitepaper : http://www.worldfashionexchange.com/Download-Form.aspx
WFX offers its customers and partners, reliability, experience, security, in-depth knowledge and unmatched domain
knowledge
of
the
fashion
industry
through
its
apparel
software
management
solutions.
WFX Clients include Brands, Retailers, Wholesalers, Buying Agents, Apparel manufacturers and Exporters.
WFX Solutions
WFX solutions create a global environment of 'Total Collaboration' between its users and their business partners. It is
totally
customizable,
easy-to-use
and
designed
to
easily
integrate
with
existing
systems.
WFX solutions are developed on industrial strength and proven best-of-breed Internet technologies, enabling WFX
clients to collaborate with their business partners in real-time. It consists of modules that can be implemented
independently, at the same time, are fully integrated to effectively manage all areas - from product development to
sales
and
from
sourcing
to
production.
After conducting business diagnostics, WFX offers its clients customized Product Lifecycle Management - PLM,
Product Data Management - PDM, Enterprise Resource Planning - ERP II, Supply Chain Management - SCM or
WFX Partner solutions which enable them to work in a collaborative environment within their organization as well as
with
their
business
partners.
Fashion businesses worldwide use WFX apparel software management products for business management and
planning activities. As fashion design software has only limited functionality of creating product designs, a more
comprehensive solution is required to manage all the business activities as the product goes into development,
sampling,
ordering
etc.
stages.
Fashion companies use fashion design software and apparel design software to create design sketches but rarely
have effective apparel software management tools for complete Product data management and related activities to
manage
the
entire
product
lifecycle.
WFX offers the most comprehensive software solutions for the Fashion Industry - Apparel, Footwear, Furnishings
etc., allowing for the efficient exchange of information, business transactions and services among global business
partners
via
the
Internet.
Among the first few companies employ Microsoft.NET Technologies, WFX's web-based applications can be accessed
anytime from anywhere, using the Internet. Its collaborative business flow across multiple organizations makes it a
powerful
tool
for
any
global
fashion
company.
WFX Web Product Data Management - PDM, Web Product Lifecycle Management - PLM, Web Enterprise Resource
Planning - ERP II, Web Supply Chain Management - SCM and Web EDI solutions are used by brands, retailers,
suppliers and agents all over the world, ePowering users in many organizations by giving them smarter software
solutions and better business control.
source http://www.worldfashionexchange.com/main.aspx
LECTRA:
Imperial adopts Lectra Fashion PLM
The Italian fast fashion company chose Lectra Fashion PLM to support its global
business strategy
Lectra, the world leader in integrated technology solutions dedicated to industries
using soft materials-fabrics, leather, technical textiles and composite materials-is
pleased to announce that Imperial is implementing Lectra Fashion PLM to reinforce
its position in the fast fashion market and support its worldwide business growth
strategy.
Founded in Bologna, Italy, in 1978 by Adriano Aere and Emilia Giberti, Imperial
provides menswear and womenswear to 4,000 customers across the world,
including Italy, Europe and Asia. The company, which delivers 6 million pieces per
year, decided to expand its activities in 2012 and invested in 80 multi-brand stores.
Imperial's challenge is to cope with increasing activities, while continuing to deliver
up-to-date quality collections on time. "With the company growing at a very fast
pace, we need to be able to master the end-to- end development process," says
Adriano Aere, Imperial Founder and President. "As consumers demand more and
more variety and newness, we also need to become faster and produce more," he
adds.
The fast fashion brand decided to integrate Lectra Fashion PLM to speed
development while better connecting teams involved in the collection process, from
design to final product. "Embedding our technical data into Lectra Fashion PLM will
help us share information about styles or technical specifications better and faster,"
says Adriano Aere. Because Imperial is based on a mass market business model,
building collaboration between creative and technical teams is imperative. Lectra
Fashion PLM will ease day-to-day work and streamline the development process.
Imperial's plan is to go one step further and share pre-production and production
data by opening its Lectra Fashion PLM to material or service suppliers via a web
platform.
About Imperial
About Lectra