Notice

All information contained in this manual is based on the latest

product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.

DOC. NO.: 71110944

REV. 00, DEC. 09

Foreword

Instructions

We have pleasure in presenting the Spare Parts Catalogue for Pulsar 135
LS Motorcycle. This catalogue has been specially designed to assist you in
selecting the correct parts for procurement to maintain 100% availability.

1. How to Read the Catalogue : Open the catalogue and from the pictorial
index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.

The Bajaj spares are subjected to the stringent quality control standards to
ensure longer life of the vehicle. It is therefore necessary that only the
Genuine Bajaj Spares are used.
In a continual effort to improve Performance and Efficiency of the vehicles,
Specifications, Diagrams, Illustrations and Part Numbers can change without
notice. Consequently, the description in this Spare Parts Catalogue cannot
therefore be final and binding on us.
The modifications / alterations which are carried out after the issue of
catalogue, will be conveyed to you through our Service Circulars. You
requested to make necessary corrections in the Parts Catalogue as per
circulars so as to keep your catalogue up-to-date. This will ensure
appropriate and speedy delivery of the Spare Parts as the order placed
bear the latest part numbers.

this
are
the
the
will

In case, if you need any technical assistance contact the concerned Regional
Office or write to us on the following address :
Bajaj Auto Limited
Service Department
Akurdi, Pune 411 035 India
Phone : 020-27406557
Fax : 020-27407385

In case, if you have the part number and you need the other details, the
part index can be used. The part index (at the end of the catalogue) will
give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
catalogue text.
The latest part number as conveyed through our service circulars should
only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle
for that group so that particular quantity should be multiplied by the
number of sets required.
3. Part Number System : We have used 8 digit system for part numbers.
The model or hardware item is indicated by first two digits or
alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
enable you to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly
Assembly
V
Volts
N.I.
Not illustrated
W
Watts
C'case
Crankcase
Accl.
Accelerator
Cyl
Cylinder
Comp. Complete
O/s
Over size
Fr.
Front
Rr.
Rear
Std.
Standard
L
Length
A/t.
Alternate
R.H.
Right hand
L.H.
Left hand
Hex.
Hexagonal
AR
As required

Index
Plate No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Index
Description
Cover Cylinder Head
Cylinder Head
Valve
Camshaft / Tensioner
Cylinder & Piston
Crankshaft
Transmission
Change Drum / Shift Fork
Gear Change Mechanism
Engine Assly & Crankcase RH
Crankcase LH
Cover RH
Cover Magneto
Clutch
Kick Starter Mechanism
Carburettor
Air Cleaner Complete
Silencer Assly
Oil Pump
Starter Assly
Magneto / C.D.I. / H.T. Coil
Seat Assly / Seat Lock
Engine Mountings
Frame & Frame Fitting
Swing Arm / Rear Shock Absorber
Pillion Foot Rest / Holder
Mudguard Front & Rear
Stand Assembly
Tyre/ Tube / Rim
Front Hub

Page No.
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60

Plate No.
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

Description
Front Master Cylinder
Front Disc Brake
Rear Hub
Rear Brake Pedal
Handle Bar
Front Fork
Painted Parts & Decals
Petrol Tank Spoiler
Petrol Tank, Cap Tank & Gauge Fuel
Fittings - Petrol Tank, Side Cover & Cover Seat
Meter Assly.
Control Cables
Chain Case
Head Lamp & Fairing
Indicator Light Assly.
Tail Lamp Assly. / Front No. Plate
Electrical Equipments
Tool Kit
Accessories / Grab Handle
Kits List For Pulsar 135 LS
Amendment Sheet (Parts Added)
Amendment Sheet (Parts Deleted)
Part Index

Page No.
62
64
66, 68
70
72, 74
76, 78
80
82
84
86
88
90
92
94
96
98
100
102
104
105, 106

Brand ID: 001MC635

Plate No.: 1
Cover Cylinder Head
Description

ES
Drum

No.

Part No.

JD 5110 06

Cover Cylinder Head

59 0400 38

Bolt Flange

JD 5110 10

Gasket Head Cover

JA 5110 08

Bolt Head Mounting (Long)

JB 5110 20

Plate Cylinder Head

JA 5110 11

Hose Crankcase Breather

JA 5110 29

Clamp

59 0400 50

Bolt Head Mounting (Short)

Remarks

6
3

For Head Mounting

5
4
8

Front Wheel Direction

Brand ID: 001MC635

Plate No.: 2
Cylinder Head

9
10

1
2

12
11

Description

ES
Drum

No.

Part No.

52 JE00 14

Head Cylinder Complete

JA 5110 28

Stud

JD 5110 08

Gasket Cylinder Head

JE 5814 00

Intake Manifold

JA 5814 06

Bolt Flange

JE 5814 01

Sleeve (Carburettor - Duct Rubber)

DP 1011 98 Clamp (39mm)

39 1283 21

O Ring (Intake Pipe)

JD 5110 04

Sleeve Spark Plug R.H

10

39 2608 01

Grub Screw

11

39 2629 21

O Ring Sleeve

12

39 1283 21

O Ring Sleeve

Remarks
With Valve Guide & oil
Plug
Silencer Mtg.

8
6

4
7

Front Wheel Direction

Brand ID: 001MC635

Plate No.: 3
Valve

3
1

Description

ES
Drum

No.

Part No.

JD 5112 09

Shaft Rocker Arm

JD 5112 07

Rocker Arm with Roller

DG 1010 29 Cotter Valve (Collet)

JD 5112 01

Valve Intake

JD 5112 02

Valve Exhaust

36 JE00 01

Valve Repair Kit

39 2017 19

Seal Valve Stem

Remarks

Refer Page No.

6
2

4/5

Front Wheel Direction

Brand ID: 001MC635

Plate No.: 4
Camshaft / Tensioner

10

11
8

ES
Drum

Remarks

Camshaft Complete

With Bearing

Spacer Cam Sprocket

Description

No.

Part No.

JD 5112 11

JA 5112 16

DS 1012 76 Sprocket Cam Shaft

39 2198 04

DH 1010 48 Special Washer (O Washer)

36 JE00 03

Refer Page No.

DH 1013 92 Bolt Special

Mtg. Cam chain guide

JV 5210 03

CS 1011 28 Gasket

Socket Head Cap Bolt

13
7
9

14

Guide Chain Kit

Adjuster Assembly Chain

10 DD 1010 62 Bolt

11

39 1673 04

Flange Bolt

12

39 0594 17

Circlip for Camshaft

13

39 2669 21

O Ring (Tensioner)

14 DS 1099 05 Cam Chain (94 Link)

Adjuster Assly Mounting

12
5

2
3

Front Wheel Direction

Brand ID: 001MC635

Plate No.: 5
Cylinder and Piston

2
5

Description

ES
Drum

No.

Part No.

JD 5210 02

Gasket Cylinder Block

39 1000 06

Dowel Pin

36 JE00 02

Piston Ring Set

DP 1011 65 Wire Circlip

52 JE00 16

JW 3514 00 Thermal Sensor

JB 4022 02

Cylinder Block & Piston Assembly

Grommet for Thermal Sensor

Remarks

Refer Page No.

Molycote Piston

2
6
3
1
7

Front Wheel Direction

10

Brand ID: 001MC635

Plate No.: 6
Crankshaft

6
4
10
8

3
11
1

2A
5
2B

No.

Part No.

Description

ES
Drum

59 1500 14

Flange Nut

2A 59 1200 03

Belleville Washer

2B 59 1100 08

Plain Washer

31 1011 73

Woodruff Key

JE 5310 00

Crank Shaft Assembly

JE 5310 01

Ball Bearing

DS 1011 54 Parallel Key

36 JE00 04

Set Primary Drive / Driven

JA 531012

Spring

JA 5310 15

Parallel Pin

10

JB 5310 21

Plunger Oil

11 JD 5310 04

Spacer Crankshaft Clutch Side

12 JD 5410 00

Damper Crankshaft

Remarks

Refer Page No.

2A

N.I.

11

Front Wheel Direction

12

Brand ID: 001MC635

Plate No.: 7
Transmission
No.

1
18
2

3 4
3

15

4
4
8

16

13

12

17

9
10

ES
Drum

JD 5510 00

Shaft Input Transmission

JD 5512 07

Gear 4th Drive

39 0987 17

Ring Snap

JA 5510 02

Spline Washer

JD 5512 06

Gear 3rd Drive

JD 5512 05

Gear 5th Drive

JD 5512 01

Gear 2nd Drive

JA 5510 04

Washer Thrust 2nd Drive

JD 5510 02

Shaft Output Transmission

Bush 2nd Driven

10 JD 5512 08

Remarks

11 JD 5512 02

Gear 2nd Driven

12 JD 5512 03

Gear 5th Driven

13 JD 5512 04

Gear 3rd Driven

14 JD 5512 00

Gear 4th Driven

15

JA 5510 07

Bush 1st Driven

16

JA 5512 06

Gear 1st Driven

Spline Washer

11
20

23

13

Description

14

Part No.

22

21

17 JD 5512 09

19

Front Wheel Direction

18

JA 5510 08

Washer Thrust 1st Driven

19

JA 5510 09

Collar Sprocket Drive

20

59 2100 24

O Ring Collar Sprocket

21

JV 5510 00

Sprocket Drive (15 T)

22 DU 1012 13 Plate Lock Sprocket

23

39 1981 04

Socket Head Bolt

14

Brand ID: 001MC635

Plate No.: 8
Change Drum / Shift Fork
Description

ES
Drum

No.

Part No.

JD 5610 01

Drum Complete Gear Shift

39 0992 06

Dowel (Pin Drum Change)

JD 5610 11

Special Bolt

JD 5610 06

Shaft Gear Shift Fork

JD 5610 04

Fork Gear Shift Output

JD 5610 05

Fork Gear Shift Input

JD 5610 02

Cam Drum Change

Remarks

5
5

1
4

2
4
6

15

Front Wheel Direction

16

Brand ID: 001MC635

Plate No.: 9
Gear Change Mechanism
Description

ES
Drum

JW 5612 05 Lever Complete Gear Shift

JW 5612 06 Extension Spring

JW 5612 08 Spring Gear Shift Return

JD 5612 03

Inhibitor Complete Gear Shift

JD 5612 04

Spring Inhibitor

JA 5612 09

Step Washer (Collar)

39 2704 11

Plain Washer

39 0817 15

Nut

JD 5614 11

Assembly Lever Change Arm

10 JD 5614 13

Tie Rod

11 JD 5614 14

Assembly Lever Complete Change

12 JD 5614 16

Washer - Nylon

13 JC 1910 09

Bolt Step

14 JD 5614 17

Boot - Change Arm

15 JD 5614 18

Boot - Change Lever

No.

3
8
7
4

Part No.

Remarks

6
5
19
9

10
11
13
14
16

12 17

15
18

17

Front Wheel Direction

16 DH 1015 09 Damper

17

39 1998 19

Seal Oil

18

39 0808 08

Split Pin

19

39 2453 04

Bolt Flange

18

Brand ID: 001MC635

Plate No.: 10
Engine Assembly / Crankcase RH

10
9

Description

ES
Drum

No.

Part No.

Remarks

JE 5010 00

Engine Assembly

N.I.

52 JE00 12

Crankcase Clutch Side

NRB + Bush + Stud

59 2000 36

Bearing Ball

For Input Shaft

JA 5410 11

Needle Roller Bearing

For Output Shaft

JA 5410 10

Stopper Plate

39 0999 06

Dowel Pin

DU 1010 85 Bushing

DH 1013 80 Screw

JA 5410 15

Stud Inhibitor Mounting

10

39 1740 04

Bolt

Crankcase Mtg.

11

JV 5410 07

Bolt Flange

Crankcase Mtg.

12

JA 5410 14

Bolt Shift Change

13

JA 5410 12

Guide Kick

14

39 1964 04

Hexagon Bolt

11

6
5
3

12
14

13
7
2
4

19

Front Wheel Direction

20

Brand ID: 001MC635

Plate No.: 11
Crankcase LH
Description

ES
Drum

No.

Part No.

Remarks

52 JE00 13

Crankcase Mag. Side

39 2562 20

Needle Roller Bearing

59 2000 36

Ball Bearing

39 1715 19

Seal Oil

31 2010 81

Neutral Switch

DH 1012 64 Gasket Neutral Switch

39 2190 19

Oil Seal

Shifter Shaft

JA 5410 05

Bush Starter Clutch

Starter Clutch

39 0747 01

Pan Head Screw

10

JA 5410 34

Stopper Gear Starter Clutch

11

JA 5410 27

Damper

12

39 0999 06

Hollow Dowel Pin

13

JA 5410 19

Mesh Filter Oil strainer

14

59 2100 23

O Ring Cap Strainer

15

JA 5410 21

Cap Strainer

16

JV 5410 07

Bolt Flange

Crankcase Mtg.

17

39 1759 04

Bolt

Crankcase Mtg.

18

JA 5410 20

O Ring Mesh Filter Oil Strainer

NRB + Bush +
Nozzle Oil Jet

Output Shaft

2
11

17
20

10
1

9
18
13

12

15 14
4

21

16

Front Wheel Direction

22

Brand ID: 001MC635

Plate No.: 12
Cover RH

21

20

19

22

18
10

11

5
3

12

DTS-i

Description

ES
Drum

No.

Part No.

52 JE00 18

Clutch Cover

2
3
4
5

JE
39
30
JV

Decal Clutch Cover

Oil Seal Clutch Lever
Oil Seal (Kick Shaft)
Shaft Clutch Release

1
1
1
1

6 JE 5514 01
7 DG 1014 18
8 DS 1012 15
9 JA 5412 36
10 DS 1011 23

Rod Push
Gauge
Wire Circilp
Plain Washer
Spring Torsion Clutch Lever

1
1
1
1
1

11 JA
12 JA
13 JE
14 JA
15 LA

Cap Oil Filler

O Ring Cap Oil Filler
Damper
Plate Damper
Bolt Flange

1
1
1
1
3

Gasket Clutch Cover

Bolt Flange

1
8

18 JV 5412 09 Bracket Clutch Cable

19 DD 1211 81 Oil Filter Element
20 39 1671 21 O Ring

1
1
1

21
22
23
24

1
3
1
2

5412
1041
1011
5412

11
19
42
08

Remarks
With Decal +
Gauge + Circlip

Oil Level Check

17

13

7
15

14

5412 11
5412 25
5412 09
5412 16
D000 18

17

16
17
6

1
23

16

23

25

Front Wheel Direction

JA 5412 12
JV 5410 07

JE 5412 08
39 167304
14 1510 33
39 0999 06

Cap Filter
Bolt Flange
Bearing Wheel Clutch Lifter
Pin Hollow Dowel

Clutch Cover to
Crankcase Mtg

24

Brand ID: 001MC635

Plate No.: 13
Cover Magneto

ES
Drum

Remarks

Cover Magneto

With Bush

39 1065 04

Bolt Flange

JA 5412 05

Gasket Magneto Cover

59 0400 38

Bolt

JE 5412 06

Cover LH Rear Complete

JE 5412 10

Damper Cover Magneto

LA D000 18 Flanged Bolt

JA 5412 21

Plate Damper Cover Magneto

JA 5410 05

Bush

10

JV 5412 07

Threaded Cap TDC Finder

11

30 1011 95

O Ring

12

JE 5412 12

Decal Magneto Cover

No.

Part No.

52 JE00 17

Description

6
3

9
10
11

For Drive Gear Assly

DT
S-i

12

1
4
5

25

Front Wheel Direction

26

Brand ID: 001MC635

Plate No.: 14
Clutch

10 11
8

2
17

Description

ES
Drum

No.

Part No.

JD 5514 00

Spacer Clutch Assely

JA 5514 06

Collar Clutch

39 2600 11

Washer

36 JE00 05

Friction Plate Kit

DP 1011 07 Wheel Clutch

DP 1011 11 Plate Clutch

DP 1012 43 Plate Judder Spring

JE 5414 03

Hub Clutch

JE 5414 04

Compression Spring

Remarks
JD Mark for I.D.

12
13
4

15
14

10 DP 1011 13 Holder Clutch

11 DP 1011 16 Bolt Flange

12

39 2200 11

Belleville Washer

13

39 0240 11

Plain Washer

14 DH 1016 48 Nut Special

15

14 1510 33

Bearing Clutch Lifter

16

36 JE00 04

Set Primary Drive & Driven

17 DP 1011 14 Spring Anti Judder

L.H. Threads

Refer Page No.

16

27

Front Wheel Direction

28

Brand ID: 001MC635

Plate No.: 15
Kick Starter Mechanism

11

7
13

12

14

ES
Drum

Part No.

JE 6212 00

DP 1510 18 Bolt Special

36 DU10 07 Boss Kick Set

22 1502 41

Plain Washer

39 0993 11

Plain Washer Small

39 0738 17

Circlip Shaft

JD 6210 01

Shaft Kick

DS 1011 17 Spring Kick Starter

JA 6210 02

Ratchet

10

JB 6210 03

Gear Spur Kick Starter

11

JA 6210 06

Washer Thrust

12

39 2408 17

Circlip

Lever Assly Kick

Remarks

1
Refer Page No. 113

10

Description

No.

13 DD 1010 97 Kick Rubber

14

JE 5410 08

Spring Kick Starter Return

3
4

29

Front Wheel Direction

30

Brand ID: 001MC635

Plate No.: 16
Carburettor

31

Front Wheel Direction

Description

ES
Drum

No.

Part No.

JE 5812 00

36 PA00 12 Air screw Kit

Refer Page No.

36 PA00 11 Jet Kit

Refer Page No.

36 PA00 13 Idling screw kit

Refer Page No.

JB 5812 29

Valve complete float (Float pin)

JB 5812 30

Float complete

JB 5812 32

Screw washers bowl M4x14

JB 5812 48

Screw TPS & Solenoid choke

JB 5812 55

Solenoid choke assly

10

JB 5812 47

"O" ring solenoid choke

11

JB 5812 02

Throttle position sensor

12

JB 5812 04

"O" Ring (TPS)

13

JB 5812 57

Tube Over Flow

14

JB 5812 58

Tube Air Vent

15

JB 5812 59

Clip

Carburettor assly.

Remarks

16 36 PA00 14 Vacuum Piston

Refer Page No.

17 36 PA00 15 Carburettor Gasket O ring

Refer Page No.

18

JB 5812 56

Arm Pin Float

19

JB 5812 60

Drain Screw

32

Brand ID: 001MC635

Plate No.: 17
Air Cleaner Complete

19

18

12

15
16

ES
Drum

Part No.

JD 5810 05

Air Filter Assly

JD 5810 01

Air Filter Duct

JA 5810 05

Assly Cartridge Air filter

JA 5810 06

Element Air Filter

JA 5810 09

Flame Arrester

JA 5810 12

Tube Drain

DS 1211 26 Plug

DG 1210 02 Clamp

JA 5110 11

Hose Breather

10 DH 1210 38 Band Insulator

11 JD 1110 12

Bracket Side Cover Mtg.

12

JE 5810 00

Connecting Tube

13

39 2754 04

Hex Head Bolt

14 JD 5810 07

Filter Air Cover

15

JA 5810 13

Cover Assembly Cartridge

16

JA 5810 11

O Ring Cartridge Cover

17

39 1773 04

Flange Bolt

18

JA 5210 19

Flange Bolt

19

39 1677 04

Flange Bolt

Remarks

Intake

17

10

Description

No.

N.I.

9
3

8
7

13
4
17

33

Front Wheel Direction

N.I.

For Cartridge Cover

34

Brand ID: 001MC635

Plate No.: 18
Silencer Assembly

4
15
7

15

15

Description

ES
Drum

No.

Part No.

JD 5910 56

CB 1011 14 Gasket Exhaust Mounting

JA 5910 40

Flange Nut

JD 5910 26

Shield Silencer

DH 1013 95 Truss Screw

JW 5910 30 Grommet Shield

39 2754 04

Bolt Hex with Flange M5

39 2192 11

Plain Washer

DK 1013 14 Bolt M10X 1.25

10

JB 1130 05

Silencer Assly Without Shield

Washer

Remarks

9
10
8

6
11
12

11 DH 1611 57 Tube Silencer Mtg.

12 DH 1611 55 Silencer Damper

13

39 0201 11

Washer

14 DD 1610 71 U Nut M10X1.25

15 DH 1013 01 Seal Shield Muffler

10
13
14
1

35

Front Wheel Direction

36

Brand ID: 001MC635

Plate No.: 19
Oil Pump

Description

ES
Drum

No.

Part No.

52 JA00 23

Oil Pump Assly

JA 5410 16

Gasket Case Oil Pump

FD 1010 78 Pan Head Screw

39 0992 06

Dowel

JA 5410 18

Gear Driven + Shaft Oil Pump

Remarks

4
3

37

Front Wheel Direction

38

Brand ID: 001MC635

Plate No.: 20
Starter Assembly
Description

ES
Drum

No.

Part No.

JA 6214 14

DH 1017 81 Plate Roller Clutch

JA 6214 10

Gear Starter Clutch

JA 6214 02

Washer

JA 6214 06

Drive Assly

36 JW00 14 Starter Clutch Repair Kit

JA 3516 00

Motor Assly

JA 3516 04

O Ring For Tie Bolt (Flash)

9
10

JA 3516 06
39 1673 04

Sealing Ring (Flash)

Flange Bolt (Flash)

1
2

11
12

JA 3516 02
JA 3516 08

O Ring For Spigot (Flash)

+ve Brush Holder Assly (Flash)

1
1

13

JA 3516 09

-ve Brush Holder Assly (Flash)

Remarks

4
3
7
5
1

Body Complete Starter Clutch

2
6

12

10

Refer Page No. 115

Motor Mounting

13

8
10
11

39

Front Wheel Direction

40

Brand ID: 001MC635

Plate No.: 21
Magneto, CDI & H.T. Coil

ES
Drum

Part No.

JE 3510 02

Rotor Assly (ES)

JP 3510 07

Stater Assly Complete

39 1675 04

Bolt Flange

39 0746 01

Pan Head Screw

JA 3512 03

H. T. Coil LH with Cap

JA 3512 04

H T Coil RH with Cap

PA 3512 00 C.D.I. Assly

DD 1110 18 Spark Plug PRZ9 HC Or

CF 1110 19 Spark Plug Bosch UR4AC

DD 1110 48 Spark Plug Cap

9
10B

11
7
9

9
11

4
9

12

10A DD 1110 11 Grommet Spark Plug Cap LH

10B JD 3512 06

Grommet Spark - Plug Cap RH

Remarks

For lock Plate &

Pick Up Coil mtg.

14
3

10A
4

13

41

Description

No.

Front Wheel Direction

11 DD 1110 12 Grommet for HT Cable

12

39 1943 04

Bolt Flange

13 JW 4020 01 DC Regulator with Capacitor

14

JA 5410 28

Lock plate

15

59 0400 14

Bolt Flange (N.I.)

For H.T. Coil Mounting

42

Brand ID: 001MC635

Plate No.: 22
Seat Assembly / Seat Lock

1
7

ES
Drum

Part No.

JD 1910 00

DS 2110 05 Damper

JD 1910 03

DK 2110 08 Lock Assly Seat Rear

39 1902 04

DK 2110 07 Damper Front

JD 1910 06

Damper Round

JD 1910 07

Grommet Rider Seat Mounting

JD 1910 08

Collar Rider Seat Mounting

Special Bolt M-6

10 DJ 1810 77

10

Description

No.

Seat Assly Complete Front

Seat assly Complete Rear
Bolt Flange

Remarks

43

Front Wheel Direction

44

Brand ID: 001MC635

Plate No.: 23
Engine Mountings

Description

ES
Drum

No.

Part No.

JA 1134 03

Flange Bolt M1010

39 1970 15

Nut Flanged

39 1556 04

Bolt Flanged

LA D000 41 Bolt Flanged

JA 1134 04

Bolt Flanged

39 2723 15

Flanged Nut

JA 1134 02

Bracket Complete Engine Front

JD 1134 00

Engine Mounting Bracket Rear Top

Remarks

2
8

4
1

5
3

45

Front Wheel Direction

46

Brand ID: 001MC635

Plate No.: 24
Frame and Frame Fittings
No.

2
3

Part No.

Description

ES
Drum

1
2

JD 1110 01 Frame Assly. Comp.

DS 1810 18 Nut Fork

1
1

DH 1810 14 Cup - Steering

36 JE00 08

Bearing Cone Kit

30 1810 06

Ball Steel Cage Bearing

DP 1710 06 Silent Bush

JB 1110 33

Cap Rear Pipe

Remarks

N.I.

5
1

5
6

47

Front Wheel Direction

48

Brand ID: 001MC635

Plate No.: 25
Swing Arm / Rear Shock Absorber

2B

2A
18
4

7
8

2B

15

No.

Part No.

JB 1220 16

Description

ES
Drum

Remarks

Hex. Bolt/ Flange - M10

For RSA

2A JB 1220 11

Plain washer

For RSA

2B JB 1220 10

Plain Washer

JD 1220 03

Rear Shock Absorber

JD 1220 01

Swing Arm Assly.

JB 1220 09

Domed Cap Nut

39 2726 12

Spring Washer

JB 1220 03

Chain Slider

39 0553 02

Screw

For Chain Sider

39 0454 11

Plain Washer

For Chain Sider

10 JD 1220 02

Shaft Swing Arm

11

Flanged Nut

Adjuster Chain LH

13 DX 1510 14 Adjuster Chain RH

14

2A
9

11

1
17

12 DJ 1510 36

4
10

JB 1310 19

39 0292 15

Hexagon Nut

15 DS 1710 14 Mud Flap

16 DJ 1510 47

13
14
12

14

Plate Chain Adjuster

17 DP 1710 06 Silent Bush

16

49

Front Wheel Direction

50

Brand ID: 001MC635

Plate No.: 26
Pillion Foot Rest / Holder

10

Description

ES
Drum

No.

Part No.

JD 1130 02

Holder LH Step

JD 1130 03

Holder RH Step

JD 1130 13

Step Pillion Footrest LH

JD 1130 15

Pillion Step Complete RH

JD 1130 19

Pin Pillion Step

39 1040 11

Plain Washer

39 0784 08

Split Pin

39 1040 11

Washer Plain

30 1410 31

O Ring

10 JD 1130 09

Rider Step RH

11 JD 1130 05

Rider Step LH

12 JD 1130 24

Lock Plate Pillion Step

13 JD 1130 14

Ball & Spring Assembly

Remarks

For Rear Footrest

15

5
14
12
11

14 DG 1611 14 Bolt

15

Washer

Damper Foot Rest

39 1506 11

7
16 JD 1130 25

N.I.

51

Front Wheel Direction

52

Brand ID: 001MC635

Plate No.: 27
Mudguard - Front & Rear

6
7

3
2
14
10

12 13

16

17

11
7

19
6

1
2
3
4
5

JD 1814 01
DJ 1610 91
DG 1810 08
DS 1611 25
DJ 1610 69

Brace Fender
Grommet Front Fender
Flange Bolt
Cable Guide
Nail for Cable Guide

1
4
4
1
1

39 0326 15

Nyloc Nut

Washer
Screw
Flap Front fender
Fender Rear Front

6
6
1
1

11 39 0211 11
12 39 1943 04
13 39 1912 04
14 DL 1610 15
15 JD 1318 09

Washer Plain
Flange Bolt
Bolt M-6
Grommet
Hose Clamp

7
4
1
2
1

For Seat Cowl

N.I.

16
17
18
19
20

Sleeve Hugger Mounting

Hugger
Mud Flap Fender Rear
Bolt M-6 Hugger Mounting
Flap LH

2
1
1
2
1

N.I.

Flap RH
Foam Strip

1
1

N.I.
N.I.

JD
JD
JD
39
JD

1814
1814
1814
2060
1810

11
01
02
03

05
04
06
04
00

Remarks

Fender Front Mounting

For Flap Front Fender

& Hugger
For Front Rear Fender
Mounting

Fender Mtg. & Hugger

Fender Mounting

18

21 JD 1810 01
22 JD 1810 02

53

ES
Drum

Part No.

7 39 0242
8 39 2420
9 JD 1814
10 JD 1810

Description

No.

Front Wheel Direction

54

Brand ID: 001MC635

Plate No.: 28
Stand Assembly
No.

Part No.

Description

ES
Drum

Remarks

3
2

JW 1132 00 Center Stand

JA 1132 01

Shaft Stand

39 0797 08

Pin Cotter

DH 1612 39 Spring Main Stand

DH 1611 45 Cover Spring Main Stand

JD 1132 00

DH 1612 40 Spring Side Stand with Cover

DF 1611 02 Bolt

39 0422 15

12

4
10

13
14

8
5
1

Stand Side

Nut

10 DG 1611 24 Damper Main Stand

11 DH 1611 46 Cover Side Stand Spring

12 JD 1132 01

Side Stand Mounting Bracket

13 DH 1613 09 Plug Side Stand Mounting Bolt

14

JA 1130 11

Flange Bolt M-8

6
7

11

55

Front Wheel Direction

56

Brand ID: 001MC635

Plate No.: 29
Tube / Tyre / Rim
2

Description

ES
Drum

No.

Part No.

JD 1310 02

DS 1510 48 Tyre Front

DS 1510 49 Tube Front

JW 1312 11 Wheel Rim Rear

DS 1510 31 Tyre Rear

DS 1510 29 Tube Rear

Remarks

3
1

Wheel Rim Front

1
Proprietary Items
} Not
Serviceable

Proprietary Items
Not Serviceable

57

Front Wheel Direction

58

Brand ID: 001MC635

Plate No.: 30
Front Hub (For Disc Brake System)

1
2
3

Description

ES
Drum

No.

Part No.

30 1510 33

Seal Oil

39 2688 20

Bearing Ball

DE 1510 06 Spacer Assly.

DE 1510 12 Plate Drive

DE 1510 08 Seal Oil

DJ 1510 94

Rotor Speedo (Disc)

JN 1316 03

Case Meter Assly

59 2100 19

O Ring

39 0900 12

Washer Spring

10

39 0840 01

Screw - M4

11 JD 1318 11

Hex. Soc. Head Bolt

12 JD 1318 10

Disc (240 mm Dia)

13 JD 1310 02

Wheel Rim

14

Plain Washer

15 JN 1310 03

Spacer

16

JB 1310 17

Axle

17

JB 1310 19

U Nut

18

30 1511 18

Stopper for Bushing

Remarks

2
5

6
7
13
11

12

10

18

16

17

15

JB 1310 18

For Speed Sensor

For Bushing
Speedo Gear

14

59

Front Wheel Direction

60

Brand ID: 001MC635

Plate No.: 31
Front Master Cylinder

10

10
USE
-4
G:
IN
T3
RN D O ROM
F
WA NLY
R
O FLUID AINE
T
E
ON A P
AK
BR D C R C ING
LE ILLE OV
A
SE N F REM
A
A
E
CLE FOR
BE

13
15

5
5
4

1
14
7

2
11

Description

ES
Drum

No.

Part No.

DJ 1910 23

Major Kit - Master Cylinder

JD 1318 08

Hose Brake Front

DJ 1910 57

Lever Grip RH

DE 1910 11 Banjo Bolt

DE 1910 10 Washer Copper

DE 1910 33 Clamp Holder RH

39 2121 04

Bolt

DJ 1910 29

Bolt Front Brake Lever

DJ 1910 30

Nut Flanged

10 DJ 1910 31

Screw

11 DJ 1910 56

Cylinder Master with Lever

12 DJ 2011 00

Front Brake Switch

13 DE 1910 29 Reservoir Cover

14 DE 1910 28 Diaphragm

15 36 DH19 02 O Ring Master Cylinder Kit

16

Remarks

12

DJ 2011 08 Cable Assly For Switch

N.I.

5
5
4

61

Front Wheel Direction

62

Brand ID: 001MC635

Plate No.: 32
Front Disc Brake

4
5

11

12

PISTON SEAL

DUST SEAL
1

ES
Drum

Part No.

JN 1318 06

Caliper Assly. Front

DJ 1612 80

Bolt Flanged Caliper Mounting

DE 1510 48 Spring Pad

DE 1510 46 Bleeder Screw

DE 1510 47 Bleeder Cap

JW 1318 07 Disc Pad Set

DJ 1510 72

Protection Boot (8 mm Dia)

DJ 1510 73

Protection Boot (9 mm Dia)

DJ 1510 74

Minor Kit - Caliper

10 DJ 1510 75

Major Kit - Caliper

Remarks

11 JW 1318 10 Anchor Pin Kit

BLEEDER CAP

12 DE 1510 33 Holder Bracket

PROTECTION BOOT

13 DE 1510 34 Piston for Caliper

Not Serviceable

INSULATOR

14 DE 1510 35 Piston Seal - KBX

Not Serviceable

15 DE 1510 36 Scrapper Ring - KBX

Not Serviceable

5
8

Description

No.

CALIPER PISTON
4

BLEEDER SCREW

PAD SPRING

10

63

Front Wheel Direction

64

Brand ID: 001MC635

Plate No.: 33
Rear Hub
No.

1
8
9
2

11

Part No.

Description

ES
Drum

DX 1510 81 Drive Chain Lock

36 JE00 07

Chain Sprocket kit

39 0801 15

Nut

LD B000 01 Plain washer

DS 1510 61 Collar Assly.

39 2240 20

DS 1510 68 Coupling

DS 1510 73 D Bolt

39 0794 15 Hex. lock nut

Remarks

Refer Page No.

3
10
15

13

14
27

12
25
24
26
23
17
16
20
19 19A

21

22

18

16

65

Front Wheel Direction

Bearing ball

10 DS 1510 74 Washer

11 DX 1510 22 Sleeve

12

39 2686 20

Bearing Ball

13

30 1510 75

Collar Bearing

14 DJ 1510 88

Damper

15

39 2687 20

Bearing Ball

16

30 1510 69

Spring

17

30 1510 68

Shoe Brake Assly

18 DJ 1510 92

Panel Rear Brake

19

Cam Brake

19A 39 0722 11

Plain Washer

20

Ring O

30 1510 11
30 1510 38

66

Brand ID: 001MC635

Plate No.: 33
Rear Hub
1
8
9
2

11

No.

Part No.

21

30 1510 05

Description

ES
Drum

Indicator

22 JD 1316 01

Lever Brake

23

39 2447 04

Bolt

24 JN 1312 11

Axle

25 DJ 1510 33

Collar

Remarks

26 LD B000 02 Plain washer

27 DJ 1710 33

U nut

10
15

13

14
27

12
25
24
26
23
17
16
20
19 19A

21

22

18

16

67

Front Wheel Direction

68

Brand ID: 001MC635

Plate No.: 34
Rear Brake Pedal
No.

5
4
3
2

Part No.

Description

ES
Drum

JD 1610 00

Brake Pedal

JC 1910 09

Hex. Bolt

JK 1610 00

Washer

39 1998 19

Oil Seal

JD 1610 02

Brake Pedal Spring

JD 1610 03

Rod Brake

36 DK00 17 Brake Adjuster Kit

36 DK00 18 Torque Rod Hardware Kit

JD 1220 04

Rod Torque

10 DH 1510 29 Step Bolt

Remarks

10

11

39 0789 12

Spring Washer

12

39 0694 15

Nut Hex. Lock

13

39 0807 08

Pin Snap

14

30 1510 96

Hex. Bolt

12
13
11
8

14

69

Front Wheel Direction

70

Brand ID: 001MC635

Plate No.: 35
Handle Bar

24
30
16
13

E
-R

I G N I T

F
L OF ON

CK
LO

PUS

18
23

29
26 27
28

14

4
20

22

ES
Drum

Part No.

JD 1510 15

Upper Bracket

JD 1510 17

Holder Handle RH

JD 1510 16

Holder Handle LH

DG 1810 08 Socket Bolt

JF 4014 00

Control Switch LH

JF 4014 01

Control Switch RH

DJ 1910 54

Holder LH

DJ 1910 55

Lever LH

DL 1910 14

Stud Lever Handle

10

30 1910 17

Self Locking Nut

11 DD 1911 47 Adjusting Screw

12 DS 1910 15 Grip LH

13 DH 1910 14 Grip assly. RH

14 DS 1910 52 Boot for lever LH

15 DH 1810 22 Handle bar weight

16

Remarks

15

19

25

Description

No.

11
15

12
7

16
10

71

21

Front Wheel Direction

39 2427 04

Hex. Soc. Hd. Cap Screw

17 DS 1910 52 Lever Boot for Clutch Switch

18

JB 4014 02

Switch Assly. Ignition

19

38 1943 04

Flange Bolt

20 DK 1810 31 Bush Silent Handle Bar Tube

N.I.

72

Brand ID: 001MC635

Plate No.: 35
Handle Bar
No.

24
30
16
13

E
-R

I G N I T

F
L OF ON

CK
LO

PUS

18
23

29
26 27
28

14

4
20

22

Description

ES
Drum

21 DJ 2011 95

Clutch Switch

22 JD 1510 34

Handle bar tube assly. LH

23 JD 1510 35

Handle bar tube assly. RH

24 DH 1910 17 Pipe throttle

25 JW 2326 01 Lock set 4 in 1

26 DK 1810 58 Bolt

27

Washer

28 JD 1510 32

Rubber Plug

29 JD 2316 00

Mirror Assly. LH

30 JD 2316 01

Mirror Assly. RH

Remarks

N.I.

15

19

25

Part No.

39 1180 11

11
15

12
7

16
10

73

21

Front Wheel Direction

74

Brand ID: 001MC635

Plate No.: 36
Front Fork

1
7
8
19
17

20

11
2

27

18

16

26

23

10

14/15
26
27

Part No.

Description

ES
Drum

JD 1510 00

Fork Front

36 DZ00 20 Front Fork Seal Kit

30 1810 26

Gasket

30 1810 25

Bolt

JD 1510 26

Fork Spinning

DJ 1811 04

Spring Front Fork

DJ 1510 31

Bolt upper bkt.

DS 1810 15 Cap Nut Fork

DS 1810 16 Plain Washer

10

36 JE00 08

Bearing Cone Kit

11 JD 1510 29

Under Bracket Fork

12

Bolt

39 1181 01

13 DM 1810 10 Washer

14 JD 1510 03

Outer Tube LH

15 JD 1510 04

Outer Tube RH

16

Anti Friction Bush

17 JD 1510 39

Cylinder Complete Fork

18

Washer Anti Friction Bush

19 JD 1510 28

Bolt Fork

20

O Ring

Remarks

Hex Head Bolts

With Washer
For Cap Nut

with Guide Bush

11

4
12

75

No.

13

Front Wheel Direction

JK 1210 07
JK 1210 09
30 1810 29

76

Brand ID: 001MC635

Plate No.: 36
Front Fork
Description

ES
Drum

No.

Part No.

21

JB 1510 22

Speed Sensor Cable Bracket

N.I.

22

39 1943 04

Bolt Flanged

N.I. for Speedo Sensor

Cable Bracket Mounting

23 JD 1510 06

Lamp Shade Assembly

24 DJ 1810 64

Grommet Head Lamp Mounting

N.I. Mtg. Lamp Shade

25 DJ 1810 29

Collar Head Lamp Mounting

N.I. Mtg. Lamp Shade

26 DJ 1810 52

Cover Trail B

27 DJ 1810 85

Cushion Rubber

1
7
8
19
17

20

11
2

Remarks

27

18

16

26

23

10

14/15
26
27

11

4
12

77

13

Front Wheel Direction

78

Brand ID: 001MC635

Plate No.: 37
Painted Parts and Decals
No.

2
12

79

Front Wheel Direction

Remarks

1
1

Passion Red
Mid Black

52 JD00 61

Side Cover LH Assembly

Silver Painted

52 JD00 62

Side Cover RH Assembly

Silver Painted

JD 7601 4R Seat Cowl Assembly

JD 7601 4M Seat Cowl Assembly

1
1

Passion Red
Mid Black

JD 7202 4R Fender Front

JD 7202 4M Fender Front

1
1

Passion Red
Mid Black

52 JD00 67

Black With Blue Decals

JD 7301 4R Cowling LH
JD 7301 4M Cowling LH

1
1

Passion Red
Mid Black

JD 7302 4R Cowling RH
JD 7302 4M Cowling RH

1
1

Passion Red
Mid Black

JD 7401 4R Tank Spoiler LH

JD 7401 4M Tank Spoiler LH

1
1

Passion Red
Mid Black

10 JD 7402 4R Tank Spoiler RH

JD 7402 4M Tank Spoiler RH

1
1

Passion Red
Mid Black

11 JD 7403 4R Central Spoiler

JD 7403 4M Central Spoiler

1
1

12 JD
JD
JD
JD

2330
2330
2330
2330

01
03
05
07

Tank Decal Pulsar

Seat Cowl Decal
4 Valve Decal LH
4 Valve Decal RH

2
2
2
2

Red
Red
Red
Red

13 JD
JD
JD
JD

2330
2330
2330
2330

00
02
04
06

Tank Decal Pulsar

Seat Cowl Decal
4 Valve Decal LH
4 Valve Decal RH

2
2
2
2

Black
Black
Black
Black

ES
Drum

JD 7101 4R Fuel Tank with Decal

JD 7101 4M Fuel Tank with Decal

11

Description

10
7

Part No.

Windshield with mask

Decals
Decals
Decals
Decals
Decals
Decals
Decals
Decals
80

Brand ID: 001MC635

Plate No.: 38
Petrol Tank Spoiler
Description

ES
Drum

JW 1710 14 Grommet Central Spoiler

JW 1710 15 Collar Spoiler

JD 1710 16

JW 1710 07 Dual lock Tape 15x20

JD 1710 18

JW 1710 16 Screw

For Fitting Central

Spoiler

59 0200 01

Screw

12

For Flap LH/RH Fitment

on Central Spoiler

JC 1410 17

Grommet Tank Cover

N.I.

JW 1710 06 Clip Nut on Tank Bracket

N.I.

No.

Part No.

Round Head Screw

Dual Lock Tape 10x20

2
1
5
6

Remarks

81

Front Wheel Direction

82

Brand ID: 001MC635

Plate No.: 39
Petrol Tank, Cap Tank and Gauge Fuel

4
2
3

1
3A

9
13

8A

Description

ES
Drum

No.

Part No.

JD 1716 00

Cap Assly. Tank

39 2381 04

Screw Pan Cross

JD 1710 30

Fuel Tap Assly

JW 2326 01 3 In 1 Lock Set with Key

30 1410 39

For Petrol Cock

DD 1410 22 Bolt Flanged

For Petrol Cock

39 0740 11

Washer (Non-Metallic)

For Petrol Cock

JD 4026 01

Fuel Gauge - Tank Unit (TFR)

8A 39 2758 21

O Ring

For Tank Unit

JD 1710 38

Seat Tape

Pasted on Tank

10

39 2484 15

Flanged Nut

11 JD 1718 00

Tube Fuel

12

Pipe Clip

33 1410 08

Packing

Remarks

Cock to Carburettor

13 DK 1410 15 Tank Pad

7
12
8

14 JW 1710 26 Drain Pipe

N.I.

15 DJ 1410 02

N.I.

Clamp Drain Pipe

11
10

83

Front Wheel Direction

84

Brand ID: 001MC635

Plate No.: 40

Fittings - Petrol Tank, Side Covers & Cover Seat

8
6

8
4

9
11

Description

ES
Drum

No.

Part No.

36 JE00 09

DG 1611 21 Screw

39 1943 04

Seat Cowl Mounting

JW 1710 17 Damper Rear

For Tank

39 1789 24

JW 1110 25 Socket Head Bolt

39 1054 11

Plain Washer

DJ 1410 08

Damper Front

JD 1110 12

Bracket Side Cover Lock

10 DL 1610 65

Grommet Seat Cowl

11

Hex Head Bolt

39 2754 04

Grommet Kit for Side Cover

Flanged Bolt
Washer Nylon

Remarks
Refer Page No.

For Tank Mounting

For Side Cover

Bracket Mounting

3
5

10

85

Front Wheel Direction

86

Brand ID: 001MC635

Plate No.: 41
Meter Assembly
Description

ES
Drum

No.

Part No.

6
5

JD 4024 01

Speedometer Assembly

JD 4024 00

Speedometer Assembly

JD 1812 11

Flap Cowling

39 1778 02

Screw

JC 1410 15

Grommet

JC 1410 16

Collar

39 0711 11

Washer

DJ 1810 77

Special Bolt

Remarks

Upto-MD2JDJDZZSCJ04313

87

Front Wheel Direction

88

Brand ID: 001MC635

Plate No.: 42
Control Cables
Description

ES
Drum

No.

Part No.

JD 1612 00

Cable Accelerator

JD 1612 01

Cable Clutch

DJ 2011 83

Speedometer Sensor

Remarks

1
3

89

Front Wheel Direction

90

Brand ID: 001MC635

Plate No.: 43
Chain Case
Description

ES
Drum

No.

Part No.

Remarks

52 JD00 25

Chain Case Assembly Kit

15 1610 69

Rubber Cap

JB 1812 39

Bolt

Front & Rear Side Mtg.

DF 1614 15 Beading Chain Case

N.I.

JB 1810 20

Flange Bolt 62L

JB 1810 21

Flange Bolt 50L

Refer Page No.

1
5

3
2

91

Front Wheel Direction

92

Brand ID: 001MC635

Plate No.: 44
Head Lamp & Fairing
ES
Drum

Remarks

Head Lamp Assembly

Without Bulb

39 1778 02

Screw Tapping

For Head Lamp

CL 2010 23

Lamp 12V 35/35W-HS1

DS 2010 36 Head Lamp Bulb Clip

DJ 2010 72

Lamp 12V 5W

JD 4010 25

Head Lamp Harness Branch

JD 1812 21

Bracket Speedo Cover Mtg

39 2208 04

Bolt Flange Bracket Speedo

JD 1510 38

Bracket H/L Mtg Lower RH

10 JD 1510 37

Bracket H/L Mtg Lower LH

11

39 1553 04

Bolt Flange M-6

12

39 1765 11

Washer

13

39 1844 01

Screw M-5

14 JD 1812 28

Cover Harness LH

15 JD 1812 29

Cover Harness RH

16

39 1943 04

Bolt Flange

For Cover Harness Side

17

39 1778 02

Screw

For Cowling LH / RH

18

35 1610 60

Nut Clip

For Cowling LH / RH

19

01 1605 08

Lock Washer

For Wind Shield

No.

Part No.

JD 4010 24

Description

8
7
1

3
4

5
2

6
10
9

13

11

Pilot Lamp

For Bracket
Cowling Mounting

15

12
16

14

11

93

Front Wheel Direction

94

Brand ID: 001MC635

Plate No.: 45
Indicator Light Assembly

Description

ES
Drum

No.

Part No.

Remarks

JD 4010 05

Indicator Assembly Front LH

JD 4010 06

Indicator Assembly Front RH

JD 4010 03

Indicator Assembly Rear LH

JD 4010 04

Indicator Assembly Rear RH

GH 2010 12 Lamp 12 V - 10W

N.I.

39 1225 15

Hex Nut with Flange

For Mounting Blinker

39 1913 04

Bolt Flange

For Blinker
Mounting Bracket

JD 1510 23

Bracket Front Blinker Mounting LH

JD 1510 24

Bracket Front Blinker Mounting RH

2
7
9

10 DG 1810 08 Socket Head Bolt

11 JD 1138 01

Bracket Rear Blinker Mounting

Bracket Mounting

8
6

11

10
3/4

95

Front Wheel Direction

96

Brand ID: 001MC635

Plate No.: 46
Tail Lamp Assly / Front Number Plate

18

17

12

13

7
11

1
2
3
4
5

JD 4010 08
DD 2010 11
DJ 1810 83
39 2124 15
JD 1138 00

Description

ES
Drum

Remarks

19

LED Tail Lamp

Damper
Collar
Flange Nut
Bracket Rear No. Plate

1
2
2
1
1

6 39 1553 04 Bolt Flange

7 DP 1611 45 Number Plate Rear
8 39 2476 04 Hex Flanged Bolt
9 DP 1611 44 Number Plate Front
10 JD 2328 02 Front No. Plate Mounting Bracket

2
1
2
1
1

11 39 1783 01
12 JD 4010 07
13 DJ 2010 72
14 39 2179 24
15 39 1523 01

Truss Screw Front No. Plate

No. Plate Lamp with 2 Point Coupler
Bulb 12V/ 5W
Washer (Non Metallic)
Screw For LED Tail Lamp

2
1
1
4
4

16
17
18
19
20

Bracket Rear Blinker Mounting

Bracket Reflector Mounting
Reflector Reflex
Nut for Reflex
Cap Tail Camp

1
1
1
1
1

Clip Nut Tail Lamp

Bracket Number Plate Mounting
Bolt

4
1
2

For Front No. Plate

For Front No. Plate
Reflector Mounting
For Front No.
Plate Mounting
For Front No. Plate
For Rear No. Plate

No. Plate Lamp

Rear No. Plate Lamp
For LED Tail Lamp

10
2

20

3
16
6
24

JD 1138 01
JD 1138 02
DD 2010 02
39 1972 15
JW 4010 10

22 DJ 1612 29
23 JD 2328 01
24 39 1943 04

23

97

Part No.

22

16

No.

Front Wheel Direction

N.I.

N.I.

98

Brand ID: 001MC635

Plate No.: 47
Electrical Equipments

14

Description

ES
Drum

No.

Part No.

JG 4016 00

Horn LH with Stay

39 1507 11

Plain Washer

39 1956 04

Flange Bolt

JD 4022 01

Wiring Harness Front

JD 4022 14

Wiring Harness Front

JD 4022 02

Wiring Harness Rear

DH 1910 12 Spring Brake Switch

JB 4010 13

DS 2010 82 Battery 5 AH

JA 4018 00

Base Battery (ES)

10

JA 4018 01

Band Battery (ES)

11

JA 4018 05

Pad II

Remarks

Upto-MD2JDJDZZSCJ04313

17
2
8

18
3
7

20

11

15

13

16
4

N.S.

12

Head Lamp Control Unit

10

12 DS 2010 25 Assly DC Flasher

13 DS 1612 24 Bolt Flange

14 JN 3516 04

Starter Relay

With Grommet

15

30 2011 04

Fuse Box Assly.

For Light Main Fuse

16

30 2010 85

Fuse

Light & Main Fuse

17

JA 4022 02

Cable Assly. (Battery to Starter Relay)

9
13

19

99

Front Wheel Direction

18 JW 4022 02 Starter Relay to Motor Relay

19

30 1910 48

Band (Harness) (123 mm)

20

31 2010 79

Rear Brake Switch

Length 123 mm

100

Brand ID: 001MC635

Plate No.: 48
Tool Kit
No.
1

101

Part No.

Description

JW 2310 00 Tool Kit

ES
Drum
1

Remarks
For Reference Only

Front Wheel Direction

102

Brand ID: 001MC635

Plate No.: 49
Accessories / Grab Handle
No.

Part No.

Description

ES
Drum

JD 2312 01

Leg Guard

39 0798 15

Bolt Flange

JD 2312 02

Saree Guard

JD 2314 02

Grab Handle with Foam LH

39 1946 04

Flange Bolt

JD 2314 03

Grab Handle Foam RH

DJ 1610 79

Foam LH

DJ 1610 80

Foam RH

39 JW00 13 Kit Leg Guard

--

10

39 1518 04

Hexagon Head Bolt

11

39 1540 11

Plain Washer

12

39 1912 04

Bolt Flange

13

39 2711 15

Nut Flange M-6

14 JD 2312 03

Ladies Foot Rest

--

15

Flange Bolt M-10

Remarks

1
6

8
9

4
7

12
3

11

39 1849 04

For Mounting
Grab Handle

Saree Gaurd Mtg.

For ladies foot rest.

15

10
14
8

103

Front Wheel Direction

104

Kit List
Kit
Sr
No Part No.
1

36JE0001

36PA0002

36JE0002

4 36DU1007

36JE0004

105

Kit List
Consisting of Following Parts

Kit Description
Part No.
Valve Repair Kit

Kit Guide Camchain

Piston Ring Set

Boss Kick Set

Set Primary Drive & Driven

Description

Qty/Kit

39201719
DG101029
JD511205
JD511203
JA511202

Seat Valve Stem

Cotter Valve
Retainer Valve Spring
Seat Valve Spring
Spring Valve

2
2
2
2
2

JW541012
JA521002

Guide Camchain (Slack Side)

Guide Camchain (Tight Side)

1
1

JE521202
JE521203
Je521204

Ring Piston Top

Ring Piston Second
Ring Piston Oil

1
1
1

30101233
30101234
30101236
30101235
39085517

Boss Kit
Spring
Ball Steel
Pin
E - Type Clip

1
1
1
1
1

JE551402
JA531010

Housing Compl Clutch

Gear Primary Drive

1
1

Kit
Sr
No Part No.
6

36JE0008

36JE0009

Consisting of Following Parts

Kit Description
Part No.
Bearing Cone Kit

Grommet Kit - Side Cover

Description

Qty/Kit

DH181025

Bearing cone

DH181026
DH181024
DS211004

Bearing race
Upper bearing race
Seat Damper

1
1
1

DS141012

Grommet Side Cover Front

DS161082

Grommet Side Cover Rear

Case Chain Upper Assly.

Case Chain Lower Assly.
Cap Rubber

1
1
1

52JD0025

Case Chain Kit

JD181213
JD181216
15161069

36JE0007

Chain Sprocket Kit

DJ151086

Sprocket Hub (42T)

JV551000
Jd141000

Sprocket Drive (14T)

Chain 118 Link - 420 Series

1
1

JA621411
DH101163
JA621412
DJ101109

Bush Spring Starter Clutch

Roller Clutch
Spring
Bush For Spring Starter Clutch

5
5
5
5

10 36JW0014

Starter Clutch Repair Kit

106