‘Textile Engineering Department py data FOREN) peailly Gall Laala pd Voyage ual haa ‘Course title: Contracts and Specifications Year: 4" year Time: 2 hours Answer the following questions: 1. State the difference between: a. Specification and Standard b. Trade names and trademarks 2. Discuss in details the steps to develop a standard specification. 3, Most ASTM textile specifications are written in a particular format of SEVEN sections. Discuss the contents of these sections in details - ANSI and ISO. a . Explain what is meant by: State the meaning of the following abbreviations: ASTM, “AATCC, a. Cost-plus-a variable fee contract (++ Giles Ay) dla MAIS) sie) b. Cost-plus-an incentive fee si Ses ¢. slabs Ghie Aa) liliios Aisi sie) (ast c. Negotiated contracts (v= stil sie) d. Joint — venture contracts (Kolad! ji sat! ai) Examiners: Prof. Samar Ahmed and CommitteeMesand University cae ee Tiarae Tile Natale Canto nd Terie FR ae a Sinbers TEAS Masia so ee kane Automatic Control and Robotics Answer the following questions . Use Neat Sketches and Assume any Data Required; stry. show the area of theit 1) Discuss the importance of using robotics systems in the textile ind. use and explain cycle of the dotting mechanism on the ring spinning machine. (IS marks) 2) Classify the different types of Robot Sensors .Three degree-of-freedom planar robot arm is shown in Figure (1), Relate the end-effecter coordinates to the joint angles determined by the actuators, From Planar Kinematics find the encl-elfecter coordinates at the extreme Positions(A) {B). given the values of LI SSem. L237 em, L3. 20cm. given that the range of the angle theta one is varied between 0 and 90 Draw the arm in the tvo positions. (15 marks) BE] kid : Kn r ZN tak bg en SE 20.em | a ' | tite 20em A 8 Figure (1) 3) @ Show how machine linkage “ring spinning — winding” affeets the cost of the yan manufacturing. 1 ProfDr. Magdy EL Messiry and Dr. Rania El. Deebee Dyseiek o esata Uniscesity Toaiae Tile Ratosvaie Coat nd Tabac FS aaa Teast Tastee ane alleneed "hone Ly so machine and winding machine Figure (2) linkage between ring spinnie ations: Ring spinning which is linked to winding machine has the following spec © Number of Ring spindles 1200 © Yarn count Ne 20 + Twist Factor 5.6 + Spindle speed 24000 rpm + Ring spinning machine efficiency 96% ine + Winding machine efficiency 75% © Winding speed 1200 mymin b- Calculate the number of winding heads required to be linked to each ring spinning machine, €- In the ease when knitted yams are spun with vist factor 3.2, at winding speed 1000 m/min and winding machine efficiency 70%. calculate if the number of winding heads is sufficient or not? (15 marks) spinnin 4) a In the case of flexible manufacturing, discuss the necessity of using Automation systems in the textile industry. Give the clement of successful flexible manufacturing system for spinning mill. Give the examples of the automatic systems used in textite machinery and discuss its effect on both quality and production b- Answer the Following Questions. Put sign (v) on the correct answer 1. The use of the automation in the modern blowing room makes the transportation of lap possible. The combing machine is pravided with an auto combing lap feeder Prof.Dr, Magdy UL. Messiry and Dr. Rania EL Deeb,Mesandea University aeaty of Engineering Vesile Fainertny Depaetwent “lane 2013, FI a I a Tome Rann Co Nuniners te aS asy Ven: fourth yen : Tin allowed wee ad et pala ‘The degree of automation on ring spinning is 100%, 4. The lack of automation on Open End machines makes it impossible to increase the rotor speed 5. The increase of ring spinning speed makes the automatic dotting a must 6. The use of automation requires a complete central control for the various mach the spinning mill 7. The degree of automation is necessary when the production speed increases. 8. Small lots production not necessities the use of Hlenible automation in textile mill 9, Robotic arm is used on winding machine. 10, Transportation time in spinning mill represents 40% of the total labour time. (1S marks) nery of 8) a Discuss the necessity of using autoteveller systems in madera spinning mills. ‘Then showing the difference between the two types of Autolevelling systems, be Differentiate between the quality of the two autolevellers (A) and (B) which have the response curves shown in figure (3), Calculate the value of the correcting length viven that: the delivery speed 800 mimin, TL 0,006 see. 12 0.009 sec, T3. ODI I sec. T4 0.04 sec Wf the correcting length should not exceed 0.2 is the maximum delivery speed in each Figure (3) (1S marks) Qa- For the model ayd’xfdt 4d°afdt ih dx/dit 6x y(t) where, y(t) is the input and x(0) is the output Prof.De, Mavdy EL Messiry and Dr. Rania EL DeebAlesana Vaiversiy eke aa ceri Teatlle Eaginerine Deartaacat eedtadao a at FI pa a se Conte wad Terie Tease Numbers TEAS eye - Determine the transtere function of the model - Discuss the stability of the system b- Write a m-file in matlab’s language to get the impulse, the step. and the frequaney responses of the follwing transfer function. Wis) (S'-3S712S 11Y/(SISS'1 2S 5811) c- Find the transfere function for the following appuratus figure (#).when:- Ky Ke kK WTS Kiky (1 T2S) Ki Figure (4) (15 marks) 4 Prof Dr. Magdy EL Messiry and Dr. Rania EL. DeebMW Alexandra University Hayat) Maal Faculty of Engineering Basigt Sas Textile Engineering Department Epely i daasia pa Finishing technology 2015-2014: 2133 pla BSc. TE 449 Japa ans siG 5a 4th year agly shgua at ad Time allowed:2 Hour (Meter Gath Partl 1: Evaluate the following statements and state whether it is (true) or fulse) Explain the reason for your choice .10Marks) . Basic dyes: These dyes are also known as anionic dyes. ) ‘There are three possible reaction courses in peroxide bleaching. ) . In slack mereerization process, by increasing the concentration of caustic ( ) soda solution the shrinkage of fabric is going to increase. ‘Natural fabrics have to be carefully bleached as bleach can harm the fabric if ( ) used in high concentration Opiieal brighteners absorb ultraviolet and re-emit into longer visible region ( ) wave lengths. Waxes and tallow are removed in the desizing , while the starch is removed ( ) during bleaching, In bleaching process, Hydrogen peroxide are mostly used in PH= 7 to ( ) generate oxygen. Fixation of reactive dyes occurs in PH (9-12), while acid dyes work ina pH ( ) 5. Open width form is usually used with Knitted goods which have poor ( ) dimensional stability. Scouring is the process of removing oils, fats, waxes, minerals, leafy matter (_) and motes, so this process is inconvenient for synthetic fibers. Special scouring processes are necessary for cleaning materials like silk and ( ) wool Cellulose is a highly crystalline material, but it does not form discrete ( ) crystals like those of glucose from which it is derived In Direct dye, salts should be added into the dye bath. ) Dr. Rania Eldceb& Dr, Nermin Fadel Page Lol14, As little as 0.01% of sulfuric acid is left in Cellulosic fabric before drying, it. ( ) will not cause any deterioration during storage. 15. Dye-uptake of wool fibers is stable before and after setting properties. () 02 :( 15marks, L)Write short notes about: a) Types of plasma and its importance in the textile application, b) Definition and importance of Pretreatment process. ©) Factors affecting of enzymes activity in desizing process. 2) State the general sequence of finishing processes carried out on cotton and wool gray cloth.Suggest and explain an example of dyeswhich is suitable for each one. 3 :(15 marks) 1) What are the main differences between the following terms: a) Cellulose I and Cellulose Il. b) Temporary, permanent, and super contraction of keratin. ©) Saponification and Emulsification, 4) Dye stuff and pigment. 2) Explain how the breakdown voltage is a function of pressure and gap distance to ignite plasma. 3) With the aid of sketches only illustrate the difference between Jigger, dyeing machines. ch, and Jet 04 :(10 marks) 1) Give your comment (reason) on the following stateme a) Vat dyes cannot be used directly for dyeing fabrics, b) Mercerization process improves dye affinity and tensile strength. ©) Reactive dyes are different from other dyes. 4) Nano fiber nonwoven appropriate for a wide range of filtration applications. 2) Explain the principle work of Nano-finishing to impart Self Cleaning Surface Don't sown Do-your Best Good Luck, Dr. Rania Ekteeb& Dr, Nemmin Fadel Page 2 of 4Alexandra University Faculty of Engineering ‘Textile Engineering Department Finishing technology BSc. TE 449 4th year ‘Time allowed:1 Hour Part QL: (12 marks) (A)Write short notes about:- a) Creping finish. b) Chaising calenders. ©) Fuzzy surface. d) Raising finishes. ¢) Silky effect (B) Discuss the advantages of the 24-roller sueding unit compared to traditional machines. 02:(13 marks) For the different printing machines : answer the following. a) Write the machines types. b) Write the different parts of the following line sketch diagrams figure (1- a), (I-b), and (1-c). c) Compare between the used printing methods in the machines. d) Compare between the maximum operating speeds for the machines. e) The recommendations for the used yardages and fabric quality. Dr. Rania Eldceb& Dr. Nesmin Fadel Page 3 ofa sal A Sie Figure (1-a) foe Figure (1-b)Alexandria University ngineering ing Department Ay jalan deal Aaaigti ts Bel ye ate June 2015 New spinning system TE 438 Year: fourth yea Time allowed : 3 hour TH 438 Aaa) ja) bai ashy tAel pall Abad HeLa g glade) dae Answer the Questio Discuss the advantages of Wvistless yarn production as compared to rin spinning. Oa a neat sketch illustrate the main parts of the T.N.O. process Question 2 Draw a sketch for one of the methads of compuet yam production, What are the genera advantages compact yarn in knitting’? Question 3 Discuss the operating principle of the Bobtey spinr maehine showing its main spe ications. Question 4 a) Fiber properties play an important role in determining the properties of air jet spun yarn, Discuss this statement by Explain how the design of the air j¢ nozzle affects its twist stion 5 a) With the aid ofa sketch. explain the tun unental principle of the wrup spinning method bi Vortey spinning is. @ revolutionary new technolo, that is predicted w have profound impact on the cotton spinning indusiey. Discuss this statement Question 6 4) Explain the intTuence of phasing on self twist yarn properties. by} With the aid of a sketch. deseribe the Dref’ machine,Alexandria University Paculty of Engineering ile Engineering Dept. ey - Fival Term June 2018" 14> iy it gulp a gs ‘Course fille/ Feasibility Study HS 461 Te a ae Fourth Year ee Eyal Time Allowed : 2 hours Fotis ¥ Gast ‘Question (1) Fixed and varible costs for’3 potential ai Stas: plant locations are shown below: [ Location "Fixed costs Variable Cost | _ 5) (L.Efunit ) | A ~ 250,000 i B 1 100,000 30 7 Cc I 150,000 20 Hf + Plot the total cost curves for these locations. + Identify (mathematically and graphically) the range of output for which each alternative is superior Question (2) ‘An industrial firm has a department which fabricate eight items using a group of processing equipment. The department is to be moved into a new location of the plant with a proposed layout, shown as follows: __Product Sequence Product 1 [_ i VAEF EEEEEEES: _| _ z REABF 6 3 RACEAF - 7 a 4 RGBDF 8 B, a All 8 items are approximately the same-size, welght and shape, having the same production volume and order lot size. What arrangement of equipment will provide the least overall materials handling ? Question (3) The following table contains information related to the major activities of a textile facturing project: Expected T eee Expected | Eee Time Gays) | Time (ays) _ | i | aoe | é eee eee | | ngth of 0) Draw the project network, and determine the critical path, its length, and the | other pathes b) Compute the early start (FS), laie start (LS), and slack £ reach activityEvaluate the following statements and mark (J) for each true statement and (x) for cach false one: ‘Statement Vv TA Feasibility study is not an end in itself, but only @ means to arrive to an investment decision. x ZA feasibility stady must provide a technical, economical, and commercial base for an investment decision on an industrial project. 30 investment decisions have to be taken during various pre-investment stages. J. After the project is formulated, the size and composition of the present effective market demand should be determined, “5. Tie selection of materials and inputs is not based on the demand analysis, production program, and plant capacity. & The choice of location should be made from a narrow geographical area within which few alternative sites may have to be considered. “The cost of technology and technical services should be estimated in the feasibility study apart from the selection of technology and the engineering and technical services that may be required in conjunetion with it. Before the determination of plant production capacity and technological processes, it is necessary to define the manpower necessary forthe project. 9. ‘The project implementation phase covers the period from the decision to invest to the start of commercial production. 10- Ina project that involves ¢ number of inter-related and sequential activities, the application of the project evaluation and review technique (PERT) would not be adequate for its implantation scheduling.Bee Wee is Alexandria University "ones B.Sc. Final Exam. Faculty of Engineering 7 June 2015 ‘Textile Engineering Dept Time: 3Hours Systems TE 440 Question One [15%] "A. Compare between air jet and water jet weft insertion system B. Compare between projectile and rapier weft insertion system. C. Compare between Saurer 500 and Saurer 600 Weaving machines. Question Two [20%] 1. Prediet_and comment on the relation between cach of the following: a, Air consumption and PET filament package size. b. Air consumption and fiber fineness 0.6, 1.3 and 2.2dtex of a 35 tex PAC yarn, ¢. Air consumption and CV 133 dtex wit yarns. d. Air consumption and percentage of oiling or waxing the C/PET 167X2 dtex weft yarn. consumption for Cotton/PET with different blend N, 30. Question Three 25%] ‘A. Caleulate and plot the relation between the air drag force at start of insertion and the following variables: Accelerating tube length is 200 mm. *Protruding length of the weft yarn from the nozzle opening is 1.5 em. *Vair is 320 m/sec. For weft yarn count 30 and 60. B. Plot the velocity , acecleration and deceleration of the picking shoe ou projectile weaving machine. Show the following: i. When does the projectile leave the shoe? fi, State the maximum speed and maximum acceleration of the projectile? iii, ‘The residual energy in the picking system! C. Show the energy stream distribution of weft insertion on Projectile weaving machine. Determine the value of each if the insertion projectile speed 24m/s. Find also the speed of the projectile when it reaches the other side of the machine. Question Four [20%] Label and write short on each of the following figures: 24, 48 and 60 filament Page 1 of 4ightline Fig.3[20%] ‘Answer the following questions with [ Right ] or [ Wrong] and EXPLAIN why : 1. Beat-up on both projectile weaving machine and power loom occupies 40 ms.2. Beat-up on projectile weaving machines carried out after 52.Sdegree from front center and return back at 105 degree at the main shaft timing circle and it has a dwelling period 255 degree. (ae 3.The speed of weft yarn by Gabler system is higher than the weft yarn speed by Dewas system on Rapier Weaving Machine i if 4.Color changing system on all new weft insertion systems now can be carried out for 8 color weft yarns . Il J 8. Energy for insertion the projectile is 9% from the fotal energy stored in torsion bar. { J 6. The projectile is checked over a distance equal to its length . i 1 7, Special weaving machines are those which equipped with modern devices to produce any type of fabrics, ( } 8, Small weaver's beam diameter leads to less down time and warp wastage. [ | 9. Loom speed on air and water jet weaving machines is directly proportional to the weft insertion time. i 1 10. Tuck in selvedge is used for wider looms and leno selvedge for narrow looms. [ i 11, More relay nozzle valves save approximately 80%of air consumption on air jet weaving machines. i 1 12. Kinematics of water stream include front velocity and deviation of water from the line which is running through the water nozzle, [ 1 13. Selection of a weaving machine depends mainly on the running cost productivity and flexibility of the machine. [ 1 14. Modern rapier drive ean be carried out by cams or eccentrics. [ 15, The picking force and weft yarn tension are only all the forces acting on the projectile during its insertion. [ 1 With My Best Wishes Prof. Dr. Eng.Abou-Bakr Mito Page 4 of 4