Professional Documents
Culture Documents
S.
Department of Commerce
Volume
13,
December 1934
CONTENT
By Raymond
abstract
Determinations of Young's modulus of elasticity of 10 brands of fire-clay bricks
(ranging in silica content from 48 to 52 percent), 2 brands of silica bricks, and an
80 percent alumina fire brick, were made at room temperature, 100, 200, 400, 500,
In a few cases determinations were made also at 300, 700, and
600, and 800 C.
900 C. Six samples were tested through temperature regions of crystalline silica
inversions at intervals of less than 100 C.
The data show that the modulus of
elasticity is affected greatly by the total silica conteot, modified by the form of the
crystalline silica present and by the temperature.
A general relation was found
between modulus of elasticity, total silica, and linear thermal expansion.
CONTENTS
Page
I.
II.
III.
Introduction
Materials
1. Silica content
2. Pyrometric cone equivalents
3. Porosity
Methods
of testing
1.
2.
Young's modulus of
elasticity
modulus
851
852
852
852
854
854
854
854
854
854
of elasticity
I.
858
858
858
859
860
861
INTRODUCTION
F.
H. Norton.
8,361(1925). R. A.
Ber. 11,178(1933).
851
94127-
852
Journal of Research oj
the
[vol. is
accompany
increases in temperature.
II.
MATERIALS
The fire-clay bricks used in this study were chosen from the 17
brands reported on in a previous publication, 4 but were received subsequent to the original shipment. The brands, 10 in number, were
selected so that a series of bricks of a wide range in silica content
would be included. In addition, 2 brands of silica bricks and an 80percent alumina brick were investigated.
1.
SILICA
CONTENT
The bricks were analyzed for silica content by the sodium carbonate
fusion method.
The fireIt was the only chemical determination. 5
The silica
clay bricks ranged in silica from 47.8 to 81.9 percent.
bricks contained 96 percent silica and the high alumina brick 15.7
percent.
2.
deter-
ASTM
6
6
Heindl
853
Elasticity of Refractories
Pendergastj
ooooo
HINNON OOOOO
>OO0
o
S
00
HN
o
o
o
o
lO
!*
^H
I*"
WOrtOXN
&
8
o
s
O
o
o
CO
'3
,o
bo
co
03
3
-o
3
O
OS
CD
Eh
-* CM
Tf>
CO
CM 00
(NNOOICD
CO
ooooo
OOOOO
*
OOONNN
OONOOm
OS CO
n"n"io***
CM*cd.-*C0
O lOO o o
O O O O lO
cNor-*-*^
CM*
OiOOOO
a ON
OOOOO*
Nh^'m CO
CM*
o: z:
-*.
t~-
CM lO
rH
CM O O
lO
00 O CO
OJOC^N
O OS CO CO CO
<*<
Oi
CB
00 00 <N 00 00
O
O
CM CO CD
tji
id n* IN*
TP U0 TP OS
HO 00 CO 11 CO
id i-H* CM*
ooooo OOOOO
HPJCOOl
0)00
i-i
00
00010
CMi-Tco co co
^no^aico
^'oohio
O CN CM CN
i-i
iwiOi-T
00 00 CO
O
o
o
>>
IHHO
co cdc<fTt"i-i
00
CM
"bo
!ooo
(NNO
CO lO CM CO
CNCN lOiO-*
_co
CP
eo e<fio o*-**'
OS IN CM
o
S
ooooo
OOOOO
OICONCC t^
3
O
0
O CM
Tt<
OS
-*Ji
IN*t1*<N*io"i-h
OOOOO ooooo
tONOO
HiflOCO)
O
"OO
CO
03
CO
CM
O
o
o
Tt*-^*-*
i-h
"0 00 CO CO CO
CNiOrtCN
OOOOOtJi
00 OS OS CO
oo
CMCMCO
i-H
o*o*
B
f
o
r^
t--.
H
o
O
s
00
i-l
in*
"O
'5
"H
c3
>
o
OS
!o
OS
1
CO
I
1
1
1
I
tP *
OS
loo
UNO)
INH
j
^t"cm*
<
i-H
i-i
TP"
CO CM CO
i-l
lo !o
: :s
I
CM*
r-7
iji
00
CO
CO CM CO
--I
(N OC -W
Nr-l^r-ICO
CO i-*(N*
<N*i-*(N"-3*<N~
o*o*
O CO
<N
i-H
OOO
NMO
OWn
CM*.-* CO
OOlO
CO
t^
iji
CMOCO
CSrtM
OS t^ CO
csr^o
r-T
co"
CMOOOSOS
cm co co as os
cm i-*CM*co.-"
(N.-H1-*
OOOOO
O
OO O iO
rH^CNCOtO
i-i
C3
oo
o
ooo
-1
j*
<Nt*i(N
IN CM rf CM
1
o
3
o
s
X)
T3
!
1
^H
OOOOO
OOO
ooooo
lHCNlrHO!D
t^<N
co
'53
oo
CM
>>
c3
lO IN tP
O)
,c3
3
a
ooooo
NNOOm OOOOO
NCNtONCN
ONO
"5
i-H
NlflCOiON
xj
t-
i-H
ooooo ooooo
ooo
NNN
OOSCOOO
O COO0
O OSCM
O
D
a
!o
>*<
_l
!o
>
OS
oo
CM
oo o
CM CO
NOSNOO'*
CM
CO lOOO
r-T
NrHlOCO
i-i
as
CM*
OOO
co t^
co
(OWN
S-S
-2
(N
i-H i-H
bfl
CO
CD
a
3
o
Eh
>H
<B
ooooo OOO
ooooo
CHOOO
oo
NOOOlO NO^hO OO^N
lO lO OS Tp CO
o
o
ooooo
CDOOiOwN
IC"*
OS CO
S
>
a
3
3
( In
i-*CO*^H*
i-T
*o
(N*
OS <N lO
lOiOO)"5CO
HCOH
y-f
IN*
OOOOO
O
00
C<l
H
Tf O CO
O
CM
issssss *rHcdd
CO <N CO
N"0 0!OiO
i-H
CO
i-*
i-H
o
>o o
OTPti-H
53 C3X2
o.ao
IN
^POSOO
CNOCOO
c3 eg
n^
>
CO CM CO
w -in
oo
o0 '3
M>h
cs
2
S
P.
ce
.gfl-S
Ico'co
CO CO
,
o o
22
i+i-u
e
r CO CO CM (M <N
OcO CO CO CO CO
a)
35
o
.2
'.
"g 00
i-l
O >0 IN
rt 1C* lO
gN
g TfilfJ lO "O lO
I
i
OS CO i-l
CM COCO
loop
',
i-ioOCOOr-*
^ CO
.co"
i
jo
coco^
NCCCONO)
WON
cooed OS
CD CO id
as os i-h
-^
O CC 00
rj
c<^
S3
CO <N CO CO CO
lO co
'E
4?^3
5
tag
P*>.CJ
T3
MEhS
'','
ffl
d'OMPSW
J^d^'w XtHN
W&H
854
Journal of Research of
the
3.
The procedure
[Vol. is
POROSITY
follows.
for
Three specimens,
The
III.
1.
METHODS OF TESTING
The data on linear thermal expansion (figs. 2 and 3) were taken, with
2 exceptions (brands
and H), from the report previously cited. 7
Specimens approximately % by % by 6 inches were used for the tests.
which were made as described in that report.
2.
1.
In figures 2 and 3 each group of curves refers to an individual specimen. Comparison of the dotted and solid curves shows the changes
which have taken place in the elasticity of the bricks due to the reheat
treatment. The elasticities, expressed as moduli, determined at the
various temperatures of test are plotted in the figures as open circles.
Figure 2 shows the values for those bricks which after reheating
have a maximum modulus of elasticity below 3,500,000 lb/in. 2 and
i
R. A. Heindl and
R. A. Heindl and
(1927).
J.
Am. Ceramic
Soc. 10,524
Figure
1.
by flexure
tests.
elas-
Heindl
1
Pendergast]
855
Elasticity of Refractories
ft
_
3000
o. .o-
-o-
jn
o. _<>. _<>_ _o
i
\
\
\
V
2000
_ ~COO
.
*<
Brand 9
n
>r
ft
<fft0
<?<?ft
ifftft
<?ftft
/000
Degrees
Figure
ft
200
400
600
300
1000
facturer (identified
III and IV).
by
and
II)
and
(identified
by
856
Journal of Research of
the
6000
[Vol. is
0.60
Brand
.a
4500
3000
1500
o
^>Ok
'
1
T
I
f"
\
\
\
6000
\
Brand
"A
4500
s*
3000
t
1500
<
<
/*
1
Brand
'J
0.60
0.45
0.30
>I
1500
0.15
~-z
200
400
600
600
Degrees
Figure
3.
Young's modulus of
turer (identified
and IV).
by
and
II)
400
....
600
800
WOO
C
and linear thermal expanof refractory brick and 2 brands
of specimens cut
200
1000
from 5 brands
and
Heindl
857
Elasticity of Refractories
Pendergast\
the values in figure 3 are for bricks having a maximum modulus above
2
The corresponding linear thermal expansions are
3,500,000 lb /in.
plotted as solid circles (scale at the right) for each of the bricks to
show conveniently whether or not crystalline silica is present in
appreciable quantities.
Although the lines connecting the values of the modulus of elasticity, obtained at the various temperatures, are in general parallel
for the reheated and nonreheated specimens (figures 2 and 3), it is
evident that the reheating in most cases did increase greatly the values
for any one temperature. 9
It was found that the modulus of elasticity of each of the 2 brands
of silica bricks and also that of brands
(reheated), P and
(non-
90
.11.
o"
80
-
70
Op
G
60
Zl
E oB
Cc
? SO
'
>
40
30
!'
60
90
Percent Increase
120
in
ISO
180
Modulus of Elasticity
210
240
270
2o-60oC
Figure
4.
Relation between the -percentage change in Young's modulus of elasticity
for the temperature range 20 to 600 C and the silica content of fire-clay brick.
858
2.
Journal of Research oj
ike
[Vol. is
lines
sion of tridymite
and
cristobalite.
%07
*
0.6
0.5
04
OJ
o/
0.2
OJ.
20
40
60
80
Percent Increase
100
in
120
140
160
160
200
Modulus of Elasticity
Figure
220
240
260
280
20-600C
5.
Relation between the total percentage change in
elasticity of fire-clay brick for the temperature range 20 to
Young's modulus of
600 C and the total
caused by the inversion of alpha to beta quartz, there was also a large
increase in modulus of elasticity.
(For instance, in the case of speciPetrographic
men
the increase amounted to about 115 percent.)
examination of brick of brand R, which showed an appreciable
increase in modulus of elasticity between 500 and 600 C, indicated a
noticeable quantity of quartz even though the expansion curve failed
to show its presence. 10
The total linear thermal expansions, from room temperature to 600
C of the fire-clay bricks after having been reheated are plotted in
figure 5 against the percentage change in modulus of elasticity for the
same range in temperature. Changes in modulus of elasticity were
based on the values given in table 1 and the expansions were taken
from the curves in figures 2 and 3. It will be noted that a fairly
consistent and approximately linear relation exists between the per-
">
similar phenomenon has been observed by J. B. Austin and R. H. H. Pierce. Jr. J. Am. Ceramic
Soc. 16,104(1933); and by R. G. Geller, D. N. Pivans, and A. S. Creamer, BS J.Research 11,327(1933) RP594,
Heindl
Elasticity of Refractories
Pendergastj
3.
859
5
4000
3000
2000
IOOO
800
Degrees
Figure
Young's modulus
860
Journal of Research of
in figure 6.
The
and silica bricks
modulus
the
[Vol. is
P and G
600 C.
No quantitative petrographic tests were made of the relative
quantities of quartz and cristobalite, but an estimate indicated
specimen G contained about 3 times as much quartz as cristobalite;
contained less than half quartz, approximately one- third cristobalite and apparently no tridymite; P contained somewhat more
quartz than cristobalite and tridymite combined; and K contained
only a small percentage of quartz in comparison to the cristobalite.
contained very little quartz and glass, and large amounts
Silica brick
of cristobalite and tridymite with the latter in preponderance.
Silica
brick Y contained possibly as much as 25 percent quartz and noticeably less tridymite than specimen X.
Although in the case of the specimens G, P, X, and Y the modulus
decreased noticeably between approximately 100 and 200 C, in no
case was the value at 600 C lower than the value at 550 C.
It
would appear that the decrease in the modulus between approximately
100 and 200 C in these specimens is caused by the presence of considerable quantities of tridymite since very little decrease was observed
in brick H, which apparently contained no tridymite.
On the other
hand, the great increase in modulus between 550 and 600 C is
apparently caused by the presence of crystalline quartz.
The silica content of the 2 silica bricks is identical, yet differences
in structure and mineralogical composition result in the 2 brands
having quite different moduli at corresponding temperatures. As
previously stated, silica brick X, which showed a much larger decrease
in the modulus of elasticity between 100 and 200 C than Y, contained noticeably more tridymite.
4.
Heindl
Table
2.
861
Elasticity of Refractories
Pendergastl
Modulus
Young's modulus
Showing
Tested afterOriginal
test
1,810
750
240
2,550
350
270
220
2,220
1,155
450
2,790
560
400
290
X
Y
Z
Ha...
Hb.
He
Quenching
in air from
800 C
quenching
Second
quenching
in air from
1,000 C
in air from
1,000 C
First
1,460
780
1,220
990
300
2,720
1,160
1,030
210
160
170
80
appreciable.
V.
Ten brands of fire-clay bricks covering a wide range in silica content (48 to 82 percent silica) 2 brands of silica bricks (96 percent
silica); and 1 of high alumina bricks (16 percent silica), were selected
and Young's modulus of elasticity determined for each. The fireclay bricks were tested as received from the manufacturer and also
after reheating in a laboratory furnace at 1,400 C for 5 hours.
The
effect on the modulus of elasticity of the pee and porosity and the
form or forms of uncombined silica was also studied.
After testing the bricks at 20, 100, 200, 400, 500, and 600 C, it was
found that, with one exception, the modulus of elasticity was affected
significantly by the temperature.
For 5 brands of fire-clay bricks
the modulus increased gradually between 20 and 500 C and rather
abruptly between 500 and 600 C for 4 other brands of fire-clay bricks
the increase was gradual between 20 and 600 C; for the 2 brands of
silica bricks the modulus decreased from 20 to 175 C and increased
from 175 to 600 C. The decrease of the modulus in the lower temperature range was noted also in highly siliceous fire-clay bricks. The
modulus of the high alumina brick remained constant to 400 C,
then increased gradually to 600 C.
There is a fairly consistent and approximately linear relation
between percentage increase in modulus of elasticity between room
temperature and 600 C and the silica content, and also the total
linear thermal expansion, provided the bricks are of approximately
the same refractoriness and have not been heated sufficiently high to
dissolve the silica.
On testing 2 silica bricks and 3 highly siliceous fire-clay bricks at
temperature intervals of less than 100 C, it was found (except for 1
;
862
Journal of Research oj
the
[Vol. is
fire-clay brick) that the modulus of elasticity decreased at the approxiof inversion of tridymite, increased at the approxiof inversion of cristobalite and that, in every case,
the inversion of quartz caused an increase.
Several specimens were tested before and after having been cooled
mate temperature
mate temperature
Washington, October
3,
1934.