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Textiles and garment (T&G) represent the quintessential engines of industrial growth. For
many East Asian countries, rapid development has been associated with garment and
textile exports. These sectors also exemplify the opportunities and threats from
globalisation. Built up under import substituting (textiles) and export-led (garments)
strategies, they have had to adjust to trade liberalisation and to changing global
competition. The new competition is shaped by four distinct features. First, the
impending phase out of the Multi-Fibre Agreement (MFA), the regime governing
international trade in textiles and clothing. Second, competition from China. Third,
pressures to meet international labour and environmental standards. Fourth, demands
from global buyers for cheaper products, higher quality, and shorter lead times. These
factors place the garment and textiles industries in many developing countries under
severe pressure, with significant consequences for firms and workers.
Our aim is to document the impact globalisation has on poverty. This offers a basis for a
more informed view of whether globalisation works well or badly for the poor (Stiglitz
2002: 4-10). It also provides an opportunity to shape policy to make globalisation serve
the poor better (DfID 2000). The T&G industries present a useful entry point for such an
enquiry. An attraction of these industries for many low income countries is their reliance
on low skilled and cheap, often women, workers. Thus, in many developing countries,
T&G account for a significant share of manufacturing employment and value added.
Adjustments arising from global challenges can thus have significant local effects.
Restructuring does not necessarily imply contraction. Many T&G firms can, and do, adjust
successfully, even growing with new markets, new products, and better production
practices. Nevertheless, the global challenges facing T&G producers is creating winners
and losers, at the level of firms and of workers.
Vietnam provides a valuable case for studying the differential gains from globalisation for
garment and textiles firms and workers. As a centrally planned economy, it has been
liberalising, with the doi moi (renovation) reforms, since 1986. This has meant a shift
in investment toward labour intensive manufacturing activities in general and a shift to
manufactured exports in particular.1 T&G are core elements of Vietnams export led
industrial policy. Under an ambitious strategy announced in 1998, export earnings from
T&G are planned to more than quadruple between 2000 and 2010, and employment to
nearly triple (Bui 2001
To illustrate this point, Table 1 summarizes the key features of the textile and
garment industry in Vietnam; apart from some country-specific elements such as
location and ownership, these features are common to countries at Vietnam's
level of industrialization. The industry is generally divided into three main
components, spinning and fibres, weaving, and garments. A more elaborate
classification might distinguish between spinning and fibres and include
separately smaller or ancillary activities such as knitting and dyeing, but the
essential story remains basically the same.
Feature
History
Factor intensity
Spinning-Fibre
very recent
capital-intensive
especially fibres
Weaving
mostly recent
quite labourintensive
Garments
very recent
very
labourintensive
Scale economics
Significiant
Moderate
Mainly g& f
Less
important
(except in
International
marketing)
Mainly G&P
Owners
Vertical
common
in common
in
spinning-fibre
spinning-fibre
(especially)
and (especially) and
present but
common
less
Integration
Size
Distribution
Market
weaving
common
in
spinning-fibre
(especially)
and
weaving
large
firms
dominate
common
in
spinning-fibre
(especially)
and
weaving
large-medium
present but
common
Firms
dominate
less
medium-small
firms
95+% domestic
mainly
domestic mainly export
very small export
Location: national distribution, but heavy concentration in the south (*) G, F, P
refer to government, foreign, and domestic private firms respectively.
In March, the city authorities granted a license to China's Gain Lucky Limited, a subsidiary of
Shenzhou International, for building a 140 million U.S. dollars center for fashion design and garment
manufacture. The company produces garments for brands like Nike, Adidas and Puma.
Also in March, China's Hong Kong-based Esqual Group opened a 25 million U.S. dollars garment
plant in northern Hoa Binh province.
Earlier, northern Nam Dinh province also issued an investment license to China's Jiangsu Yulun
Textile Group for a 68 million U. S. dollars textile, dyeing and yarn plant at the Bao Minh Industrial
Zone.
Besides the new investments, many existing foreign garment firms have increased their investments
to expand their activities.
According to analysts, the fact that more and more foreign firms are investing in the textile and
garment industry would encourage Vietnam to quickly wrap up final negotiations for the agreement.
They said becoming a TPP member would offer not only textile and garment industry more
opportunities to develop, but also support industries and even the economy as a whole.
In the first six months of this year, Vietnam pocketed 70.9 billion U.S. dollars from the exports (up
14.9 percent year on year), of which 9.3 billion dollars came from garment and textile exports, an
increase of 18.2 percent, reported the country's general statistics office.
The country planned to earn from garment and textile exports more than 24 billion dollars in 2014, 18
billion dollars in 2015 and 25 billion in 2020.
(a) Output
Trends: As noted above, the quality of production data are very poor, and this
makes it extremely difficult for officials to monitor accurately trends in the
industry. Tables 3 and 4 present some estimates provided to the mission. It is
difficult to interpret these figures. First, they are rather dated; some series
stop at 1994, and most do not go beyond 1996. Secondly, there are
substantial discrepancies between sources - significantly different estimates
are provided for purportedly the same variable (see the note to Table for an
illustration), while closely related variables (eg, physical output and gross
value of output) sometimes move in different directions. Thirdly, the series
seem to be subject to large, periodic movements, suggesting that year-toyear movements may be rather misleading, as compared to longer-term
trends.
51.3 58 40
44
38
44.4 50
221
56.9
281
Item
20
07
2008
2009
2010
2011
2012
2013
2014
Fibre
('000
tons)
Fabric
(mil. m.)
Canvas
(mil. m.)
Hosiery
(mil.
pieces)
Carpets
('000 sq.
m.)
Towels,
etc (mil.
pieces)
Socks
('000
51.3
58
40
44
38
44.4
50
56.9
374
318
180
272
215
228
221
281
4.5
3.3
1.9
2.1
2.4
2.0
28
29
19
29
26
18
31
28
343
213
270
285
206
524
53
109
109
209
153
179
5,29
7
2,574
2,726
2,698
2,307
pairs)
Clothing
74
125
106
(mil.
pieces)
Source: Ministry of Industry.
104
91
121
127
200
Note: These figures differ from those presented in the Statistical Yearbook
2007 (Statistical Publishing House, Hanoi, 2014). For example, the latter
source states the following physical outputs for 2013 (the latest year for
which complete data are presented; same units as above): fibre - 59.2; fabric
- 263.2; carpets (2012) - 540; towels, etc (2012) - 186.5; clothing - 172.2.
Trends In Vietnam's Textile And Garment Industry, 2015-17
Textiles
Garments
VA (1)
VA (2)
GO
VA (1)
VA (2)
GO
EMP
2015
585
2016
700
2017
1,350
2018
118.0
2.133
703
2859
367
144
85.5
2329
89.8
2,343
100.0
2,582
927
3800
1,288
5,278
598
1,672
6,853
713
430
262
505
877
2,345
Notes:
VA (1) value added in billion dong at constant 2012 prices.
VA (2) value added in billion dong at current prices (no explanation is
provided for why the two series differ in 2012).
GO gross output in billion dong at current prices
EMP employment in thousands
Source: General Statistical Office, as provided by the Ministry of Industry.
For what they are worth, the physical production data (Table 3) suggest that fibre
production is increasing slowly (though the figure recorded for 2014 is still below that
of 2008). Fabric production displays little clear trend, and the apparent increases
since 2011 still result in recorded production in 2014 being just 75% of that in 2007.
The trend in garments production is at least somewhat more plausible, although the
figures fluctuate considerably, and the apparent increases fall much below the growth
rates suggested by the export data, even allowing for the fact that the latter are
gross values in which the share of domestic value added is quite small. 16
The value data provided in Table 4 are somewhat more plausible, but the crucial
constant price series stop at 1995, and no employment data are provided for textile
employment. Between 2015 and 2018, real value added apparently increased by
about one-third in textiles and by 125% in garments. Between 2015 and 2018,
employment in garments increased by 40% to 121,500 persons. The employment
data suggest very little employment growth from 2017 onwards, which is hardly
consistent with a doubling of exports over this period.
Foreign investment:
It was not possible to obtain data on the aggregate importance of textiles and
garments in total foreign investment, but it is reasonable to assume that it is the
largest component in 'light industry', which nevertheless at 11.5% is a surprisingly
small percentage of the total approved foreign investment over the period 1988-97
Approved Foreign Investment By Sector, 2007-14 (% Of Total)
Construction
32.2
Heavy industry
19.9
Light industry
11.5
11.3
8.3
4.8
4.3
4.1
Export/industrial zones
1.6
1.3
Finance
0.6
Foreign investment approvals jumped sharply in 2007 following the initial FDI
policy liberalization (that is, the promulgation of the Law on Foreign
Investment in 2007), but then languished until 2009 when they totalled over
$500 million in one year. Since 2009, they have exceeded $100 million
annually, although in 2011 they are expected to decline significantly.
Investors display a very strong preference for 100% ownership (80% of total
approvals), which in Vietnam is permitted for export-oriented ventures. No
breakdown of the data is available within the sub-sectors, but it is thought
that fibre, spinning, and fabric manufacture are the major sub-sector
recipients. East Asian countries are the major approved investors, dominated
by South Korea (47%) and Malaysia (33%), which together constitute over
80% of the total. The major export 19 destinations for garments, Japan and
80.1
8.0
12.0
2007
2008
2009
2010 2011
170
5.5
10
27.6
27.2
(D) Major Locations Province
HCM City
50.6
Dong Nai
26.3
Vinh Phu
6.5
Long An
6.0
Tay Ninh
3.5
Song Be
3.1
Bar Rai - Vung Tau
2.4
2012
2013
518.9
120
2014
299.1
Others 1.6
Total 100.0
Source: Vietnam Economic News, No. 8, 1998, p. 8, citing Ministry of
Planning and Investment data.
Vietnam Textile and Garment Export Shares
Shares (%)
Textiles and garments in
total exports
Textiles and garments in
total manufacturing exports
2007
7.9
56
2015
15.1
52 (maximum)
23.5
export growth will stop once the US imposes quotas (interview Hong
Kong, 27th May 2002). A number of other global buyers, however, report
their interest in raising production from Vietnam prior to any imposition of
quotas by the US. The premise being the higher the levels of output, the
larger the quotas they (or their Vietnamese suppliers) will obtain. Given
secondary markets for quotas in quota constrained countries there are
obvious grounds for pursuing such an expansion.
Labour Standards
Labour standards increasingly matter in the global garment and textiles
industry. Driven by consumer pressures and the campaigns of selected
international NGOs, compliance with labour standards is now a critical
aspect of competing in the US and EU markets. But, markets vary. Thus,
our Vietnamese firm respondents stated that while compliance with labour
standards was not an issue for supplying to Japan, Japanese buyers were
especially concerned with overall quality and product detailing. In the EU,
labour standards (and in some case environmental standards associated
with dyeing) did matter, but that European buyers were more likely to
emphasise quality concerns in their discussions with Vietnamese
suppliers. On the other hand, for US buyers compliance was often of
paramount concern, followed by price and delivery schedules. While a
number of sector specific labour standards have emerged, most
Vietnamese T&G firms had to comply with the individual company codes
of their buyers and final retailers. In most cases, these require suppliers to
meet national labour laws. In some cases, codes are framed on the ILOs
core labour standards, which address issues of freedom of association,
forced labour, non-discrimination, and child labour. In addition, some firms
are attempting to put in place SA8000 code on social standards. SA 8000
is an attempt to harmonise social and labour standards, with an
independent system of auditing. Its monitoring procedures borrow from
the more widely known, independently audited, ISO 9000 standards on
quality assurance which emphasises documentation for traceability
purposes. 26
Competition from China
If the direct threat of the MFA phase out is in some measure muted for
Vietnamese T&G firms, competition from China is having, and can post
MFA have, a severe impact. These concerns are very much on the mind of
Vietnamese producers. Of the 30 garment firms surveyed in 2002, 26 saw
competition from China as a significant threat. Competition from China has
three distinct aspects to it. First, how do Vietnamese costs, especially
labour costs, compare with China? Second, given that China has a large
domestic textiles industry, how do linkages with the domestic textile
sector compare between China and Vietnam? Third, and possibly most
important, how do buyers view sourcing decisions on China and Vietnam?
Vietnams wage rates, at least in the state owned sector, are from our
evidence below those of China. The average monthly wage for a group of
key textile and garment SOEs located in HCMC was US$98 in the year
2000. 19 Our figures from the 30 garment firms interviewed in 2002
suggest a much lower figure for average monthly wages of US$ 56. This
varied sharply by firm type, from a low of US$ 47.50 per month as average
wages in private sector firms to a high of US$ 75 a month as wage rates in
SOEs. In contrast, average monthly wages in three Hong Kong owned
garment enterprises visited in China in May/June 2002 ranged from around
$105 (RMB 870) in a factory in the region around Shanghai, to $132 (RMB
1,100) in the Shenzhen special economic zone (where wages are known to
be higher). Although this is small sample evidence, competition for
workers tends to impose some uniformity of wages in a particular region.
More interestingly, a common pattern is that the workforce is dominated
by migrants from other provinces, some as distant as Sichuan, since local
workers could not be found to work for such wages.20 To keep wages low
there is a tendency for foreign firms to locate new production away from
the south (particularly Guangdong) to further north, particularly the
regions outside Shanghai, where also the bulk of Chinas textile production
is located.
New Competitive Pressures
The global garment industry is being increasingly influenced by changes
taking place at the retail end. There is both a process of increasing
concentration, especially as many traditional garment retailers struggle to
compete in more price competitive markets. There is also the entry of a
variety of new types of retailers. These include the aggressive entry of
supermarkets and discount outlets in garment retailing as well as the
growth of new specialist multiples that targeted the large youth market
with low priced but high quality, design intensive, products. To succeed
these retailers promoted high shelf turnover, with as one US buyer stating
their traditional four seasons a year product cycles being replaced by a 16
seasons cycle. Another retailer was said to be aiming for a 52 seasons
cycle, with a new product lines every week. This required rapid delivery as
well as consistent high quality and low prices on the part of suppliers.
Some retailers had turned towards integrating production as one way to
reduce lead times and ensure quality and scale economies. One of the
leading new European retailers had set up its own integrated garment
manufacturing facility in its native Spain to bring lead times down for
certain high volume items to 48 hours. This contrasts with average lead
times from Vietnam of at least four to six weeks.
These pressures were clearly felt by Vietnamese suppliers. Twelve of the
30 garment firms interviewed stated that unit prices had fallen in the past
five years. This was especially so for SOEs, many of whom had on entering
the US market found it to be more price competitive than either the
such a body, but to be effective the real impetus must come from the
industry. (14) An upgraded statistical series would seem to be a very high
priority. At the very least, quick-release, disaggregated data should be
available for output (both physical and value added) and international
trade. An industrial census, on a regular decennial basis, is also a high
priority. The current UNIDO project to strengthen Vietnam's industrial
statistics base should be extended beyond Hanoi to the rest of the nation
as quickly as p