Correlation Chart

ENGINE REPAIR (A1)...............................................................................................................
AUTOMATIC TRANSMISSION AND TRANSAXLE (A2)....................................................

MANUAL DRIVE TRAIN AND AXLES (A3)..........................................................................
SUSPENSION AND STEERING (a4)........................................................................................
BRAKES (A5)..............................................................................................................................
ELECTRICAL/ELECTRONIC SYSTEMS (A6).....................................................................
HEATING AND AIR CONDITIONING (A7)...........................................................................
A8 ENGINE PERFORMANCE.................................................................................................
37
3/31/2008
NATEF CORRELATION CHART
ENGINE REPAIR (A1)

For every task in Engine Repair, the following safety requirement must be strictly enforced:
Comply with personal and environmental safety practices associated with clothing; eye
protection; hand tools; power equipment; proper ventilation; and the handling, storage, and
disposal of chemicals/materials in accordance with local, state, and federal safety and
environmental regulations.
Task
Textbook
Page No.
Worktext
Page No.
11
6, 24
160, 163,
178, 201,
202, 204,
205
109
27, 39, 40,

52, 65, 66
A. General Engine Diagnosis; Removal and Reinstallation (R & R)

1.
2.
3.
4.
5.
Complete work order to include customer information,

vehicle identifying information, customer concern, related
service history, cause, and correction. (P-1)
Identify and interpret engine concern; determine necessary
action. (P-1)
Research applicable vehicle and service information, such as
internal engine operation, vehicle service history, service
precautions, and technical service bulletins. (P-1)
Locate and interpret vehicle and major component
identification numbers (VIN, vehicle certification labels, and
calibration decals). (P-1)
Inspect engine assembly for fuel, oil, coolant, and other
leaks; determine necessary action. (P-1)
6.
Diagnose engine noises and vibrations; determine necessary

action. (P-2)
7.
Diagnose the cause of excessive oil consumption, unusual

engine exhaust color, odor, and sound; determine necessary
action. (P-2)
8.
Perform engine vacuum tests; determine necessary action.

(P-1)
Perform cylinder power balance tests; determine necessary
action. (P-1)
Perform cylinder cranking compression tests; determine
9.
10.
38
110, 116
160, 172,
203, 204,
222, 310,
311
204, 205,
206, 241,
243, 245,
249, 250,
257, 258
163, 178,
185, 200,
202, 232,
244, 259
208, 209
201, 208,
212
212, 213
24, 28, 29,

63, 64, 115,
119, 138
24, 39, 40,
41, 42
67-71
72
32, 73
74
75, 76
77
3/31/2008
necessary action. (P-1)

11.
Perform cylinder leakage tests; determine necessary action.
(P-1)
12.
Remove and reinstall engine in a front-wheel or rear wheel
drive vehicle (OBDII or newer); reconnect all attaching
components and restore the vehicle to running condition (P2)
13.
Install engine covers using gaskets, seals and sealers as
required. (P-1)
B. Cylinder Head and Valve Train Diagnosis and Repair
1.
Remove and reinstall cylinder heads and gaskets; tighten
according to manufacturers specifications and procedures.
(P-1)
2.
Visually inspect cylinder head(s) for cracks; check gasket
surface areas for warpage and leakage; check passage
condition. (P-2)
3.
Inspect valve springs for squareness and free height
comparison; determine necessary action. (P-3)
4.
Replace valve stem seals on an assembled engine; inspect
valve spring retainers, locks, and valve grooves; determine
5.
Inspect valve guides for wear; check valve stem-to-guide
clearance; determine necessary action. (P-3)
6.
Inspect valves and valve seats; determine necessary action.
(P-3)
7.
Check valve face-to-seat contact and valve seat
concentricity (runout); determine necessary action. (P-3)
8.
Check valve spring assembled height and valve stem height;
determine necessary action. (P-3)
9.
Inspect pushrods, rocker arms, rocker arm pivots and shafts
for wear, bending, cracks, looseness, and blocked oil
passages (orifices); determine necessary action. (P-2)
10.
Inspect hydraulic or mechanical lifters; determine necessary
action. (P-2)
11.
12.
13.
14.
15.
Adjust valves (mechanical or hydraulic lifters). (P-1)

Inspect camshaft drives (including gear wear and backlash,
sprocket and chain wear); determine necessary action. (P-2)
Inspect and replace timing belts (chains), overhead
camdrive, sprockets, and tensioners; check belt/chain
tension; adjust as necessary. (P-1)
Inspect camshaft for runout, journal wear and lobe wear.
(P-2)
Inspect camshaft bearing surface for wear, damage, out-ofround, and alignment; determine necessary action. (P-3)
39
207, 214
79, 80
215, 226
81, 82
175, 203,
221
147, 149
214, 216,
218
83, 88, 91
219, 220,
223, 230
85, 125,
144
234, 235,
238
239, 240
100, 101
238, 239,
240
227, 236
93
236, 237,
238
234, 235
99
143, 144,
183, 207,
216, 230
143, 144,
182, 183,
206, 221,
237
313
241, 242
209, 243,
244,
252,254,
305, 307
241, 247,
249, 251
290, 295
104
98
105
107
108
109
110, 111
113, 151,
152
112
114
3/31/2008
16.
C.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Establish camshaft(s) timing and cam sensor indexing

according to manufacturers specifications and procedures.
(P-1)
Engine Block Assembly Diagnosis and Repair
Disassemble engine block; clean and prepare components
for inspection and reassembly. (P-2)
Inspect engine block for visible cracks, passage condition,
core and gallery plug condition, and surface warpage;
Perform common fastener and thread repair to include,
remove broken bolt, restore internal and external threads, and
repair internal threads with thread insert. (P-2)
Inspect and measure cylinder walls/sleeves for damage,
wear, and ridges; determine necessary action. (P-2)
Deglaze and clean cylinder walls. (P-2)
Inspect and measure camshaft bearings for wear, damage,
out-of-round, and alignment; determine necessary action.
(P-3)
Inspect crankshaft for end play, straightness, journal
damage, keyway damage, thrust flange and sealing surface
condition, and visual surface cracks; check oil passage
condition; measure journal wear; check crankshaft sensor
reluctor ring (where applicable); determine necessary
action. (P-2)
Inspect main and connecting rod bearings for damage and
wear; determine necessary action. (P-2)
Identify piston and bearing wear patterns that indicate

connecting rod alignment and main bearing bore problems;
Inspect and measure pistons; determine necessary action.
(P-2)
Remove and replace piston pin. (P-3)
Inspect, measure, and install piston rings. (P-2)
Inspect auxiliary (balance, intermediate, idler,
counterbalance or silencer) shaft(s); inspect shaft(s) and
support bearings for damage and wear; determine necessary
action; reinstall and time. (P-2)
Inspect or replace crankshaft vibration damper (harmonic
balancer). (P-3)
Assemble engine block assembly. (P-1)
40
243, 247
116
214-219
87
222, 223
124, 128
51, 54-60,
295,
89
270, 275,
276, 277,
302
276, 277
290, 291,
292
126
286, 287,
289, 290,
291,291,
297
153
278, 279,
281, 282,
284, 287,
288, 292,
296
274, 275,
276
139
127
136
117, 153
300-303
123
266
260,
261,262,
278, 300
183, 244,
290, 307
118
120, 121
217, 218
155
258-267,
279, 287,
133
154
3/31/2008
291, 292,
294-314
D. Lubrication and Cooling Systems Diagnosis and Repair
1.
Perform oil pressure tests; determine necessary action. (P1)
2.
Inspect oil pump gears or rotors, housing, pressure relief
devices, and pump drive; perform necessary action. (P-2)
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Perform cooling system pressure tests; check coolant

condition; inspect and test radiator, pressure cap, coolant
recovery tank, and hoses; determine necessary action. (P-1)
Inspect, replace, and adjust drive belts, tensioners, and
pulleys; check pulley and belt alignment. (P-1)
Inspect and replace engine cooling and heater system hoses.
(P-1)
Inspect, test, and replace thermostat and gasket. (P-1)
Test coolant; drain and recover coolant; flush and refill
cooling system with recommended coolant; bleed air as
required. (P-1)
Inspect, test, remove, and replace water pump. (P-1)
Remove and replace radiator. (P-2)
Inspect, and test fans(s) (electrical or mechanical), fan
clutch, fan shroud, and air dams. (P-1)
Inspect auxiliary oil coolers; determine necessary action. (P3)
Inspect, test, and replace oil temperature and pressure
switches and sensors. (P-2)
Perform oil and filter change. (P-1)
41
205
78
181-183,
206, 216,
241, 242
171
53, 156
176, 204,
205
160-172,
177
164-167
167-170
35, 45
172-174
168, 169
173-176
159
160
161
169, 170,
171
184
55
123-132,
136, 137
33, 57
34
157
158
48
54
3/31/2008
AUTOMATIC TRANSMISSION AND TRANSAXLE (A2)

For every task in Automatic Transmission and Transaxle, the following safety requirement
must be strictly enforced: Comply with personal and environmental safety practices
associated with clothing; eye protection; hand tools; power equipment; proper ventilation;
and the handling, storage, and disposal of chemicals/materials in accordance with local, state,
and federal safety and environmental regulations.
Task
Textbook
Page No.
Worktext
Page No.
11
6, 24
160, 163,
178, 201,
202, 204,
205
109
27
110, 116
24
128, 129,
133, 135,
136
1314, 1317
1314-1315
1315-1316,
1320
1316-1317,
1318
1315
667
1314, 1315,
1316, 1317,
1319, 1320
1316, 1317,
1319, 1320
1314, 1315,
1316, 1319,
1320
664
A. General Transmission and Transaxle Diagnosis

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.

Identify and interpret transmission/transaxle concern; assure
proper engine operation; determine necessary action. (P-1)
transmission/transaxle system operation, fluid type, vehicle
service history, service precautions, and technical service
bulletins. (P-1)
Diagnose fluid loss and condition concerns; check fluid
level on transmissions with and without dip-stick; determine
Perform pressure tests; determine necessary action. (P-1)
Perform stall test; determine necessary action. (P-3)
Perform lock-up converter system tests; determine
Diagnose, mechanical and vacuum control system concerns;
Diagnose noise and vibration concerns; determine necessary
action. (P-2)
Diagnose transmission/transaxle gear
reduction/multiplication concerns using driving, driven, and
held member (power flow) principles. (P-1)
Diagnose pressure concerns in the transmission using
hydraulic principles (Pascals Law). (P-2)
Diagnose electrical/electronic concerns using principals of
electricity (Ohms Law). (P-2)
24
668
669
670
671
672
665
673
B. Transmission and Transaxle Maintenance and Adjustment
42
3/31/2008
1.
2.
Inspect, adjust or replace throttle valve (TV) linkages or

cables; manual shift linkages or cables; transmission range
sensor; check gear select indicator (as applicable). (P-1)
Service transmission; perform visual inspection; replace
fluids and filters. (P-1)
C. In-Vehicle Transmission and Transaxle Repair

1.
Inspect, adjust or replace (as applicable) vacuum
modulator; inspect and repair or replace lines and hoses. (P3)
2.
Inspect, repair, and replace governor assembly. (P-3)
3.
Inspect and replace external seals and gaskets. (P-2)
4.
Inspect extension housing, bushings and seals; perform
5.
Inspect and replace speedometer drive gear, driven gear,
vehicle speed sensor (VSS), and retainers. (P-2)
6.
Diagnose electronic transmission control systems using a
scan tool; determine necessary action. (P-1)
7.
Inspect, replace, and align powertrain mounts. (P-2)
D. Off-Vehicle Transmission and Transaxle Repair
1. Removal, Disassembly, and Reinstallation
1.
Remove and reinstall transmission and torque converter
(rear-wheel drive). (P-2)
2.
Remove and reinstall transaxle and torque converter
assembly. (P-1)
3.
Disassemble, clean, and inspect transmission/transaxle. (P1)
4.
Inspect, measure, clean, and replace valve body (includes
surfaces, bores, springs, valves, sleeves, retainers, brackets,
check-balls, screens, spacers, and gaskets). (P-2)
5.
Inspect servo bore, piston, seals, pin, spring, and retainers;
6.
Inspect accumulator bore, piston, seals, spring, and retainer;
7.
Assemble transmission/transaxle. (P-1)
8.
Inspect, leak test, and flush cooler, lines, and fittings. (P-1)
1.
2.
3.
1.
2. Oil Pump and Converter

Inspect converter flex plate, attaching parts, pilot, pump
drive, and seal areas. (P-2)
Measure torque converter endplay and check for
interference; check stator clutch. (P-2)
Inspect, measure, and reseal oil pump assembly and
components. (P-1)
3. Gear Train, Shafts, Bushings and Case
Measure endplay or preload; determine necessary action.
43
1319
674
128, 129,
133, 135,
136
666
1314, 1316,
1317, 1318
676
1314, 1319
1319
1318, 1325
677
678
679
1315
680
1316, 1320
675
1319, 1328
663
1321-1322
681
1321-1322
682
1321-1325,
1329, 1330
1321-1323
683
1324-1325
685
1324-1325
686
1325-1330
1321, 1326,
1327
687
688
1321, 1328
689
1322, 1323
690
1323
691
1330
692
684
3/31/2008
2.
3.
4.
5.
6.
7.
8.
9.
1.
2.
3.
4.
5.
(P-1)
Inspect, measure, and replace thrust washers and bearings.
(P-2)
Inspect oil delivery seal rings, ring grooves, and sealing
surface areas. (P-2)
Inspect bushings; determine necessary action. (P-2)
Inspect and measure planetary gear assembly (includes sun,
ring gear, thrust washers, planetary gears, and carrier
assembly); determine necessary action. (P-2)
Inspect case bores, passages, bushings, vents, and mating
surfaces; determine necessary action. (P-2)
Inspect transaxle drive, link chains, sprockets, gears,
bearings, and bushings; perform necessary action. (P-2)
Inspect, measure, repair, adjust or replace transaxle final
drive components. (P-2)
Inspect and reinstall parking pawl, shaft, spring, and
retainer; determine necessary action. (P-3)
4. Friction and Reaction Units
Inspect clutch drum, piston, check-balls, springs, retainers,
seals, and friction and pressure plates; determine necessary
action. (P-2)
Measure clutch pack clearance; determine necessary action.
(P-1)
Air test the operation of clutch and servo assemblies. (P-1)
Inspect roller and sprag clutch, races, rollers, sprags,
springs, cages, and retainers; determine necessary action.
(P-1)
Inspect bands and drums; determine necessary action. (P-2)
44
1329, 1330
693
1321-1330
694
1321-1330
1325, 1329,
1330
695
696
1321-1330
697
1321-1330
698
1329, 1330
699
1321-1330
700
1323-1326
701
1321-1330
702
1321-1330
1321-1330
703
704
1319, 1325
-1330
705
3/31/2008
MANUAL DRIVE TRAIN AND AXLES (A3)

For every task in Manual Drive Train and Axles, the following safety requirement must be
strictly enforced: Comply with personal and environmental safety practices associated with
clothing; eye protection; hand tools; power equipment; proper ventilation; and the handling,
storage, and disposal of chemicals/materials in accordance with local, state, and federal safety
and environmental regulations.
Task
Textbook
Page No.
Worktext
Page No.
11
6, 24
160, 163,
178, 201,
202, 204,
205
109
27
110, 116
24
1234
613
1234
614
1213-1216
603
1206-1210,
1212
604
1206-1208,
1212-1217
1213-1217
605
1217-1218
607
1206-1208,
1212-1217
1217-1218
608
A. General Drive Train Diagnosis

1.
2.
3.
4.
5.
6.
B.
1.
2.
3.
4.
5.
6.
7.

Identify and interpret drive train concern; determine
drive train system operation, fluid type, vehicle service
history, service precautions, and technical service bulletins.
(P-1)
identification numbers (VIN, vehicle certification labels,
Diagnose fluid loss, level, and condition concerns;
Drain and fill manual transmission/transaxle and final drive
unit. (P-1)
Clutch Diagnosis and Repair
Diagnose clutch noise, binding, slippage, pulsation, and
chatter; determine necessary action. (P-1)
Inspect clutch pedal linkage, cables, automatic adjuster
mechanisms, brackets, bushings, pivots, and springs;
perform necessary action. (P-1)
Inspect hydraulic clutch slave and master cylinders, lines,
and hoses; determine necessary action. (P-1)
Inspect release (throw-out) bearing, lever, and pivot;
Inspect and replace clutch pressure plate assembly and
clutch disc. (P-1)
Bleed clutch hydraulic system. (P-1)
Inspect, remove or replace pilot bearing or bushing (as
applicable). (P-1)
45
24
606
609
3/31/2008
8.
Inspect flywheel and ring gear for wear and cracks,

9.
Inspect engine block, clutch (bell) housing,
transmission/transaxle case mating surfaces, and alignment
dowels; determine necessary action. (P-3)
10.
Measure flywheel runout and crankshaft endplay; determine
C. Transmission/Transaxle Diagnosis and Repair
1.
Remove and reinstall transmission/transaxle. (P-1)
2.
Disassemble, clean, and reassemble transmission/transaxle
components. (P-1)
3.
Inspect transmission/transaxle case, extension housing, case
mating surfaces, bores, bushings, and vents; perform
4.
Diagnose noise, hard shifting, jumping out of gear, and fluid
leakage concerns; determine necessary action. (P-2)
5.
Inspect, adjust, and reinstall shift linkages, brackets,
bushings, cables, pivots, and levers. (P-2)
6.
Inspect and reinstall powertrain mounts. (P-2)
7.
Inspect and replace gaskets, seals, and sealants; inspect
sealing surfaces. (P-2)
8.
Remove and replace transaxle final drive. (P-3)
9.
Inspect, adjust, and reinstall shift cover, forks, levers,
grommets, shafts, sleeves, detent mechanism, interlocks,
and springs. (P-2)
10.
Measure endplay or preload (shim or spacer selection
procedure) on transmission/transaxle shafts; perform
11.
Inspect and reinstall synchronizer hub, sleeve, keys
(inserts), springs, and blocking rings. (P-1)
12.
Inspect and reinstall speedometer drive gear, driven gear,
vehicle speed sensor (VSS), and retainers. (P-2)
13.
Diagnose transaxle final drive assembly noise and vibration
concerns; determine necessary action. (P-3)
14.
Remove, inspect, measure, adjust, and reinstall transaxle
final drive pinion gears (spiders), shaft, side gears, side
bearings, thrust washers, and case assembly. (P-2)
15.
Inspect lubrication devices (oil pump or slingers); perform
16.
Inspect, test, and replace transmission/transaxle sensors and
switches. (P-1)
46
1210-1211,
1215, 1218
1233
610
1210-1211,
1215, 1218
612
1230, 1231
1231-1234,
1235-1237
1233
615
616
1233
618
1235-1237
619
1231-1237
1235-1237
620
621
1236-1237
1235-1237
622
623
1235-1237
624
1235-1237
625
1231-1237
626
1232
627
1231-1237
627
1231-1237
628
1231-1237
629
611
617
3/31/2008
D. Drive Shaft and Half Shaft, Universal and ConstantVelocity (CV) Joint Diagnosis and Repair
1.
Diagnose constant-velocity (CV) joint noise and vibration
2.
Diagnose universal joint noise and vibration concerns;
3.
Remove and replace front wheel drive (FWD) front wheel
bearing. (P-1)
4.
Inspect, service, and replace shafts, yokes, boots, and CV
joints. (P-1)
5.
Inspect, service, and replace shaft center support bearings.
(P-3)
6.
Check shaft balance and phasing; measure shaft runout;
measure and adjust driveline angles. (P-2)
E. Drive Axle Diagnosis and Repair
1. Ring and Pinion Gears and Differential Case Assembly
1.
Diagnose noise and vibration concerns; determine necessary
action. (P-2)
2.
Diagnose fluid leakage concerns; determine necessary
action. (P-2)
3.
Inspect and replace companion flange and pinion seal;
measure companion flange runout. (P-2)
4.
Inspect ring gear and measure runout; determine necessary
action. (P-2)
5.
Remove, inspect, and reinstall drive pinion and ring gear,
spacers, sleeves, and bearings. (P-2)
6.
Measure and adjust drive pinion depth. (P-2)
7.
Measure and adjust drive pinion bearing preload. (P-2)
8.
Measure and adjust side bearing preload and ring and pinion
gear total backlash and backlash variation on a differential
carrier assembly (threaded cup or shim types). (P-2)
9.
Check ring and pinion tooth contact patterns; perform
10.
Disassemble, inspect, measure, and adjust or replace
differential pinion gears (spiders), shaft, side gears, side
bearings, thrust washers, and case. (P-2)
11.
Reassemble and reinstall differential case assembly; measure
runout; determine necessary action. (P-2)
2. Limited Slip Differential
1.
Diagnose noise, slippage, and chatter concerns; determine
2.
Clean and inspect differential housing; refill with correct
lubricant. (P-2)
3.
Inspect and reinstall clutch (cone or plate) components.
(P-3)
47
1243,
1252-1257
1240-1242,
1248, 1249
870, 873,
1255, 1257
1248,
1249-1252
N/A
630
1251-1252
635
1260, 1261,
1264
1265
641
1264
643
1266, 1267
644
1267-1271
645
1270-1271
1269-1270
1270-1272
646
647
648
1267-1270
649
1259, 1260,
1264-1265
650
1259-1263
651
1261-1265
652
1271-1273
653
1261-1265
654
631
632
633
634
642
3/31/2008
4.
1.
2.
3.
4.
5.
F.
1.
2.
3.
4.
5.
6.
7.
Measure rotating torque; determine necessary action. (P-3)

3. Drive Axle Shaft
Diagnose drive axle shafts, bearings, and seals for noise,
vibration, and fluid leakage concerns; determine necessary
action. (P-2)
Inspect and replace drive axle shaft wheel studs. (P-1)
Remove and replace drive axle shafts. (P-1)
Inspect and replace drive axle shaft seals, bearings, and
retainers. (P-2)
Measure drive axle flange runout and shaft endplay;
Four-wheel Drive/All-wheel Drive Component Diagnosis
and Repair
Diagnose noise, vibration, and unusual steering concerns;
Inspect, adjust, and repair shifting controls (mechanical,
electrical, and vacuum), bushings, mounts, levers, and
brackets. (P-3)
Remove and reinstall transfer case. (P-3)
Disassemble, service, and reassemble transfer case and
components. (P-3)
Inspect front-wheel bearings and locking hubs; perform
Check drive assembly seals and vents; check lube level. (P3)
Diagnose, test, adjust, and replace electrical/electronic
components of four-wheel drive systems. (P-3)
48
1270
655
1248-1252
636
878, 898
1257
882
637
638
639
1252
640
1275, 1277,
1278, 1280,
1282
1283, 1284,
1287
656
1277, 1280,
1284
1285-1287
658
1283-1284
660
1283
661
1274-1277,
1280, 1281
662
657
659
3/31/2008
SUSPENSION AND STEERING (A4)

For every task in suspension and steering, diagnosis and repair the following safety requirement must be strictly
enforced:
Comply with personal and environmental safety practices associated with clothing; eye protection; hand tools;
power equipment; proper ventilation; and the handling, storage, and disposal of chemicals/materials in
accordance with local, state, and federal safety and environmental regulations.
Task
Textbook
Page No.
Worktext
Page No.
11
6, 24, 540
1051, 1076,
1102, 1117,
1130
109
27, 542, 569
110, 116
24
531
562
532, 1105
563
1118
564
1159
573, 574
1159
575
A. General Suspension and Steering Systems Diagnosis

1. Complete work order to include customer information,
2. Identify and interpret suspension and steering concern;
3. Research applicable vehicle and service information, such as
suspension and steering system operation, vehicle service
(P-1)
4. Locate and interpret vehicle and major component
B. Steering Systems Diagnosis and Repair
1. Disable and enable supplemental restraint system (SRS).
(P-1)
2. Remove and replace steering wheel; center/time
supplemental restraint system (SRS) coil (clock spring).
(P-1)
3. Diagnose steering column noises, looseness, and binding
concerns (including tilt mechanisms); determine necessary
action. (P-2)
4. Diagnose power steering gear (non-rack-and-pinion type)
binding, uneven turning effort, looseness, hard steering,
noise, and fluid leakage concerns; determine necessary
action. (P-3)
5. Diagnose power steering gear (rack-and-pinion type)
binding, uneven turning effort, looseness, hard steering,
noise, and fluid leakage concerns; determine necessary
action. (P-3)
49
24, 541
3/31/2008
Task
6. Inspect steering shaft universal joint(s), flexible coupling(s),
collapsible column, lock cylinder mechanism, and steering
wheel; perform necessary action. (P-2)
7. Adjust manual or power non-rack-and-pinion worm bearing
preload and sector lash. (P-3)
Textbook
Page No.
1130
Worktext
Page No.
565
-Not
Covered
1130
566
8. Remove and replace manual or power rack-and-pinion

steering gear; inspect mounting bushings and brackets. (P1)
9. Inspect and replace manual or power rack-and-pinion
1130
steering gear inner tie rod ends (sockets) and bellows
boots. (P-1)
10. Determine proper power steering fluid type; inspect fluid
1130
level and condition. (P-1)
11. Flush, fill, and bleed power steering system. (P-2)
1160, 1161
12. Diagnose power steering fluid leakage; determine necessary
1160, 1161
action. (P-2)
13. Remove, inspect, replace, and adjust power steering pump
1159, 1160
belt. (P-1)
14. Remove and reinstall power steering pump. (P-3)
1163
15. Remove and reinstall power steering pump pulley; check
1163-1164
pulley and belt alignment. (P-3)
16. Inspect and replace power steering hoses and fittings. (P1161
2)
17. Inspect and replace pitman arm, relay
1130
(centerlink/intermediate) rod, idler arm and mountings, and
steering linkage dampener. (P-2)
18. Inspect, replace, and adjust tie rod ends (sockets), tie rod
1130
sleeves, and clamps. (P-1)
19. Test and diagnose components of electronically controlled
1154
steering systems using a scan tool; determine necessary
action. (P-3)
20. Inspect and test non-hydraulic electric-power assist
1155
steering. (P-3)
21. Identify hybrid vehicle power steering system electrical
780, 781,
circuits, and service and safety precautions. (P-3)
802
C. Suspension Systems Diagnosis and Repair
1. Front Suspension
1. Diagnose short- and long-arm suspension system noises,
1074, 1074,
body sway, and uneven riding height concerns; determine
1075, 1076
2. Diagnose strut suspension system noises, body sway, and
1075
uneven riding height concerns; determine necessary action.
(P-1)
50
567
570
576
577
578
579
580
581
582
571
572
583
584
447, 450,
451, 585
543, 544
545
3/31/2008
3.
Remove, inspect, and install upper and lower control arms,

bushings, shafts, and rebound bumpers. (P-3)
4. Remove, inspect, and install strut rods
(compression/tension) and bushings. (P-2)
5. Remove, inspect, and install upper and/or lower ball joints.
(P-1)
6. Remove, inspect and install steering knuckle assemblies.
(P-2)
7. Remove, inspect, and install short- and long-arm
suspension system coil springs and spring insulators. (P-3)
8. Remove, inspect, install, and adjust suspension system
torsion bars; inspect mounts. (P-3)
9. Remove, inspect, and install stabilizer bar bushings,
brackets, and links. (P-2)
10. Remove, inspect, and install strut cartridge or assembly,
strut coil spring, insulators (silencers), and upper strut
bearing mount. (P-1)
11. Lubricate suspension and steering systems. (P-2)
2. Rear Suspension
1. Remove, inspect, and install coil springs and spring
insulators. (P-2)
2. Remove, inspect, and install transverse links, control arms,
bushings, and mounts. (P-2)
3. Remove, inspect, and install leaf springs, leaf spring
insulators (silencers), shackles, brackets, bushings, and
mounts. (P-3)
4. Remove, inspect, and install strut cartridge or assembly,
strut coil spring, and insulators (silencers). (P-2)
3. Misc & Wheel Bearings
1. Inspect, remove, and replace shock absorbers. (P-1)
2. Remove, inspect, and service or replace front and rear
wheel bearings. (P-1)
3. Test and diagnose components of electronically controlled
suspension systems using a scan tool; determine necessary
action. (P-3)
51
1074, 1074
546
1076, 1088
547
1079
548
1073
549, 550
1074, 1074,
1075, 1076
1075, 1091
551
1077
553
1087
554
135, 1073
37, 568
1097, 1100
556
1096, 1098,
1099
1095, 1096,
1098, 1099
557
1087
559
1095, 1100,
1101
868, 869,
871, 872,
873
1109, 1114
555
552
558
478
561
3/31/2008
D. Wheel Alignment Diagnosis, Adjustment, and Repair

1. Diagnose vehicle wander, drift, pull, hard steering, bump
steer, memory steer, torque steer, and steering return
2. Perform prealignment inspection; perform necessary action.
(P-1)
3. Measure vehicle riding height; determine necessary action.
1165, 1166,
1167, 1182,
1183
1180, 1181,
1183, 1186,
1201
1180
4. Check and adjust front and rear wheel camber; perform

1193, 1198,
1196
5. Check and adjust caster; perform necessary action. (P-1)
1193, 1196
6. Check and adjust front wheel toe and center steering wheel.
(P-1)
1194, 1195
7. Check toe-out-on-turns (turning radius); determine

8. Check SAI (steering axis inclination) and included angle;
9. Check and adjust rear wheel toe. (P-1)
10. Check rear wheel thrust angle; determine necessary action.
(P-1)
11. Check for front wheel setback; determine necessary action.
(P-2)
12. Check front cradle (subframe) alignment; determine
E. Wheel and Tire Diagnosis and Repair
1. Diagnose tire wear patterns; determine necessary action.
(P-1)
2. Inspect tires; check and adjust air pressure. (P-1)
3. Diagnose wheel/tire vibration, shimmy, and noise;

52
1186
1184, 1185,
1186, 1187,
1188, 1192
1188, 1189
1184, 1187,
1189, 1190,
1199
1201
1186, 1201
1015, 1016,
1024, 1037
1029, 1030,
1033, 1034,
1035, 1036,
1038
1036, 1043,
1044, 1050
586, 587,
588, 589
586, 587,
588, 589,
590
586, 587,
588, 589,
591
586, 587,
588, 589,
593
586, 587,
588, 589,
595
586, 587,
588, 589,
596
586, 587,
588, 589,
597
586, 587,
588, 589,
598
586, 587,
588, 589,
599
586, 587,
588, 589,
600
586, 587,
588, 589,
601
586, 587,
588, 589,
602
528
526
529
3/31/2008
4. Rotate tires according to manufacturers recommendations.

(P-1)
5. Measure wheel, tire, axle, and hub runout; determine
6. Diagnose tire pull (lead) problem; determine necessary
action. (P-2)
7. Balance wheel and tire assembly (static and dynamic). (P1)
8. Dismount, inspect, and remount tire on wheel. (P-2)
9. Dismount, inspect, and remount tire on wheel equipped
with tire-pressure sensor. (P-3)
10. Reinstall wheel; torque lug nuts. (P-1)
11. Inspect tire and wheel assembly for air loss; perform
12. Repair tire using internal patch. (P-1)
13. Inspect, diagnose, and calibrate tire-pressure monitoring
system. (P-3)
53
1028, 1038,
1039, 1040,
1041, 1042,
1043
1043, 1044
36, 530
531, 532
1023, 1036
533
1044, 1045
534
1038, 1039,
1042, 1043
1028, 1029,
1038
1039, 1040
1033, 1037
535
1046
1029, 1030
539
527
536
537
538
3/31/2008
BRAKES (A5)
For every task in Brakes, the following safety requirement must be strictly enforced:
Task
Textbook
Page No.
Worktext
Page No.
11
6, 24
160, 163,
178, 201,
202, 204,
205
109
27, 453
110, 116
24
825, 827839, 912,

934, 935
833-836
830-837,
911, 923,
925
838-839
811, 825839
457
849-859
468
849-859
469
849-851
470
A. General Drive Train Diagnosis

1.
2.
3.
4.
1.

Identify and interpret brake system concern; determine
Research applicable vehicle and service information, such
as brake system operation, vehicle service history, service
precautions, and technical service bulletins. (P-1)
B. Hydraulic System Diagnosis and Repair
Diagnose pressure concerns in the brake system using
hydraulic principles (Pascals Law). (P-1)
2.
3.
Measure brake pedal height; determine necessary action.

Check master cylinder for internal and external leaks and
proper operation; determine necessary action. (P-2)
4.
5.
Remove, bench bleed, and reinstall master cylinder. (P-1)

Diagnose poor stopping, pulling or dragging concerns
caused by malfunctions in the hydraulic system; determine
Inspect brake lines, flexible hoses, and fittings for leaks,
dents, kinks, rust, cracks, bulging or wear; tighten loose
fittings and supports; determine necessary action. (P-2)
Fabricate and/or install brake lines (double flare and ISO
types); replace hoses, fittings, and supports as needed. (P2)
Select, handle, store, and fill brake fluids to proper level.
(P-1)
6.
7.
8.
54
24
458
459
460
461
3/31/2008
9.
10.
11.
12.
Inspect, test, and/or replace metering (hold-off),

proportioning (balance), pressure differential, and
combination valves. (P-2)
Inspect, test, and adjust height (load) sensing
proportioning valve. (P-3)
Inspect, test, and/or replace components of brake warning
light system. (P-3)
Bleed (manual, pressure, vacuum or surge) brake system.
(P-1)
13.
Flush hydraulic system. (P-3)
V.
BRAKES
C. Drum Brake Diagnosis and Repair
1.
Diagnose poor stopping, noise, vibration, pulling,

grabbing, dragging or pedal pulsation concerns; determine
Remove, clean (using proper safety procedures), inspect,
and measure brake drums; determine necessary action. (P1)
Refinish brake drum. (P-1)
Remove, clean, and inspect brake shoes, springs, pins,
clips, levers, adjusters/self-adjusters, other related brake
hardware, and backing support plates; lubricate and
reassemble. (P-1)
Remove, inspect, and install wheel cylinders. (P-2)
2.
3.
4.
5.
6.
7.
Pre-adjust brake shoes and parking brake before installing

brake drums or drum/hub assemblies and wheel bearings.
(P-1)
Install wheel, torque lug nuts, and make final checks and
adjustments. (P-1)
BRAKES
D. Disc Brake Diagnosis and Repair
1.
Diagnose poor stopping, noise, vibration, pulling,

grabbing, dragging or pedal pulsation concerns; determine
2.
Remove caliper assembly from mountings; clean and

inspect for leaks and damage to caliper housing; determine
Clean and inspect caliper mounting and slides for wear and
damage; determine necessary action. (P-1)
Remove, clean, and inspect pads and retaining hardware;
Disassemble and clean caliper assembly; inspect parts for
4.
5.
462, 463,
464
842-846
465
840, 847,
466
860-867
471, 472,
473, 474,
475
476
866
V.
3.
845-847
55
897, 898,
901, 903,
905-908
898-908
483
950-977
907, 908
504
484-487
886, 891,
901-903,
908
908, 938949
488
908, 936
490
923, 925,
927, 929,
931, 934,
935
924-933
492
930-931
494
924-933
495
924-933
496
503
489
493
3/31/2008
6.
7.
8.
9.
10.
11.
12.
V.
1.
2.
3.
4.
5.
V.
1.
2.
3.
4.
5.
6.
7.
wear, rust, scoring, and damage; replace seal, boot, and

damaged or worn parts. (P-2)
Reassemble, lubricate, and reinstall caliper, pads, and
related hardware; seat pads, and inspect for leaks. (P-1)
Clean, inspect, and measure rotor with a dial indicator and
a micrometer; follow manufacturers recommendations in
determining need to machine or replace. (P-1)
Remove and reinstall rotor. (P-1)
Refinish rotor on vehicle. (P-1)
Refinish rotor off vehicle. (P-1)
Adjust calipers equipped with an integrated parking brake
system. (P-3)
Install wheel, torque lug nuts, and make final checks and
adjustments. (P-1)
924-933
497
957, 958
505
872, 873
966, 967
959-967
946, 938949
908, 936
506
507
508
499
978-988
509
978-988
510
978-988
511
978-988
512
985
513
868-882
477
868-882
478
938-949
500
938-949
501
938-949
502
840, 847
467
870, 873,
1255, 1257
479
498
BRAKES
E. Power Assist Units Diagnosis and Repair
Test pedal free travel with and without engine running;
check power assist operation. (P-2)
Check vacuum supply (manifold or auxiliary pump) to
vacuum-type power booster. (P-2)
Inspect the vacuum-type power booster unit for vacuum
leaks; inspect the check valve for proper operation;
Inspect and test hydraulically assisted power brake system
for leaks and proper operation; determine necessary
action. (P-3)
Measure and adjust master cylinder pushrod length. (P-3)
BRAKES
F. Miscellaneous (Wheel Bearings, Parking Brakes,
Electrical, Etc.) Diagnosis and Repair
Diagnose wheel bearing noises, wheel shimmy, and
vibration concerns; determine necessary action. (P-1)
Remove, clean, inspect, repack, and install wheel bearings
and replace seals; install hub and adjust wheel bearings.
(P-1)
Check parking brake cables and components for wear,
rusting, binding, and corrosion; clean, lubricate, or replace
as needed. (P-2)
Check parking brake operation; determine necessary
action. (P-1)
Check operation of parking brake indicator light system.
(P-3)
Check operation of brake stop light system; determine
Replace wheel bearing and race. (P-1)
56
3/31/2008
8.
9.
Inspect and replace wheel studs. (P-1)

Remove and reinstall sealed wheel bearing assembly.(P-2)
V.
BRAKES
G. Antilock Brake and Traction Control
Systems
1.
Identify and inspect antilock brake system (ABS)

components; determine necessary action. (P-1)
Diagnose poor stopping, wheel lock-up, abnormal pedal
feel or pulsation, and noise concerns caused by the
antilock brake system (ABS); determine necessary action.
(P-2)
Diagnose antilock brake system (ABS) electronic
control(s) and components using self-diagnosis and/or
recommended test equipment; determine necessary action.
(P-1)
Depressurize high-pressure components of the antilock
brake system (ABS). (P-3)
Bleed the antilock brake systems (ABS) front and rear
hydraulic circuits. (P-2)
Remove and install antilock brake system (ABS)
electrical/electronic and hydraulic components. (P-3)
Test, diagnose and service ABS speed sensors, toothed
ring (tone wheel), and circuits using a graphing multimeter
(GMM)/digital storage oscilloscope (DSO) (includes
output signal, resistance, shorts to voltage/ground, and
frequency data). (P-1)
Diagnose antilock brake system (ABS) braking concerns
caused by vehicle modifications (tire size, curb height, final
drive ratio, etc.). (P-3)
Identify traction control/vehicle stability control system
components. (P-3)
2.
3.
4.
5.
6.
7.
8.
9.
57
878, 898
870, 873,
1255, 1257
480
481
990-1002,
1003-1013
996, 997,
998
515, 516
1004-1013
518, 519
998, 1013
520
1007, 1012,
1013
1004-1013
521
1004-1013
523
1004-1013
524
998-1001
514, 525
517
522
3/31/2008
ELECTRICAL/ELECTRONIC SYSTEMS (A6)

For every task in Electrical/Electronic Systems, the following safety requirement must be
strictly enforced:
Task
Textbook
Page No.
Worktext
Page No.
11
6, 24
160, 163,
178, 201,
202, 204,
205
109
27, 187
110, 116
24
325-338
164-172,
188
361, 370,
371-378,
381
340-346,
354-359
340, 341,
365, 366
327, 330337, 448,
449, 503,
522
320-322
189
A. General Electrical System Diagnosis

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Identify and interpret electrical/electronic system concern;
electrical/electronic system operation, vehicle service
(P-1)
Diagnose electrical/electronic integrity of series, parallel and
series-parallel circuits using principles of electricity (Ohms
Law). (P-1)
Use wiring diagrams during diagnosis of electrical circuit
problems. (P-1)
Demonstrate the proper use of a digital multimeter (DMM)
during diagnosis of electrical circuit problems. (P-1)
Check electrical circuits with a test light; determine necessary
action. (P-2)
Measure source voltage and perform voltage drop tests in
electrical/electronic circuits using a voltmeter; determine
Measure current flow in electrical/electronic circuits and
components using an ammeter; determine necessary action.
(P-1)
58
24
173
174
175
176
3/31/2008
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
Check continuity and measure resistance in

electrical/electronic circuits and components using an
ohmmeter; determine necessary action. (P-1)
Check electrical circuits using fused jumper wires; determine
Locate shorts, grounds, opens, and resistance problems in
electrical/electronic circuits; determine necessary action. (P1)
Measure and diagnose the cause(s) of excessive key-off
battery drain (parasitic draw); determine necessary action. (P1)
Inspect and test fusible links, circuit breakers, and fuses;
Inspect and test switches, connectors, relays, solenoid solid
state devices, and wires of electrical/electronic circuits;
Remove and replace terminal end from connector. (P-1)
Repair connectors and terminal ends. (P-1)
Repair wiring harness (including CAN/BUS systems). (P-1)
Perform solder repair of electrical wiring. (P-1)
Identify location of hybrid vehicle high voltage circuit
disconnect (service plug) location and safety procedures.
(P-3)
321, 354,
356
177
432, 448,
503
325-327,
378-380,
464
408-415
178
190-193
197
325, 360,
364, 365,
367-369
325, 330,
375-377
179
180-182,
194
360-369
360-369
360-369
360-369
790
183
184
185
185
448
410-414
198
411-414
199
414
404-417
404-417
404-417
200
202
203
204
404-417
205
404-417
449, 452
414-416,
536-545
201
791, 792
206
418, 426,
428
210
B. Battery Diagnosis and Service

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
1.
Perform battery state-of-charge (conductance) test; determine

Perform battery capacity test; confirm proper battery capacity
for vehicle application; determine necessary action. (P-1)
Maintain or restore electronic memory functions. (P-1)
Inspect, clean, fill, and replace battery. (P-1)
Perform slow/fast battery charge. (P-2)
Inspect and clean battery cables, connectors, clamps, and
hold-downs; repair or replace as needed. (P-1)
Start a vehicle using jumper cables and a battery or auxiliary
power supply. (P-1)
Identify high voltage circuits of electric or hybrid electric
vehicle and related safety precautions. (P-3)
Identify electronic modules, security systems and/or radios
that require reinitialization or code entry following battery
disconnect. (P-2)
Identify hybrid vehicle auxiliary (12v) battery service, repair
and test procedures. (P-3)
C. Starting System Diagnosis and Repair
Perform starter current draw tests; determine necessary
action. (P-1)
59
3/31/2008
2.
3.
4.
5.
6.
1.
2.
3.
4.
5.
1.
2.
3.
4.
1.
2.
3.
4.
1.
2.
Perform starter circuit voltage drop tests; determine

Inspect and test starter relays and solenoids; determine
Remove and install starter in a vehicle. (P-1)
Inspect and test switches, connectors, and wires of starter
control circuits; perform necessary action. (P-2)
Differentiate between electrical and engine mechanical
problems that cause a slow-crank or no-crank condition. (P2)
D. Charging System Diagnosis and Repair
Perform charging system output test; determine necessary
action. (P-1)
Diagnose charging system for the cause of undercharge, nocharge, and overcharge conditions. (P-1)
Inspect, adjust, or replace generator (alternator) drive belts,
pulleys, and tensioners; check pulley and belt alignment. (P1)
Remove, inspect, and install generator (alternator). (P-1)
Perform charging circuit voltage drop tests; determine
E. Lighting Systems Diagnosis and Repair
Diagnose the cause of brighter than normal, intermittent, dim,
or no light operation; determine necessary action. (P-1)
Inspect, replace, and aim headlights and bulbs. (P-2)
Inspect and diagnose incorrect turn signal or hazard light
operation; perform necessary action. (P-2)
Identify system voltage and safety precautions associated
with high intensity discharge headlights. (P-3)
F. Gauges, Warning Devices, and Driver Information
Systems Diagnosis and Repair
Inspect and test gauges and gauge sending units for cause of
intermittent, high, low, or no gauge readings; determine
Inspect and test connectors, wires, and printed circuit boards
of gauge circuits; determine necessary action. (P-3)
Diagnose the cause of incorrect operation of warning devices
and other driver information systems; determine necessary
action. (P-1)
Inspect and test sensors, connectors, and wires of electronic
(digital) instrument circuits; determine necessary action. (P3)
G. Horn and Wiper/Washer Diagnosis and Repair
Diagnose incorrect horn operation; perform necessary action.
(P-2)
Diagnose incorrect wiper operation; diagnose wiper speed
60
426-428
211
433
207
428, 429
433
212
208
433
213
437, 445448
445-447
219
438, 451,
452
218, 220,
221
222
451, 452
448
224
223
468-471
230
465, 466
468-471
232
231
467, 468
233
478-496
235-238
478-496
239
478-496
240
478-496
241
497, 498
243
498-504
244
3/31/2008
3.
1.
2.
3.
4.
5.
6.
7.
8.
9.
control and park problems; perform necessary action. (P-2)

Diagnose incorrect washer operation; perform necessary
action. (P-2)
H. Accessories Diagnosis and Repair
Diagnose incorrect operation of motor-driven accessory
circuits; determine necessary action. (P-2)
Diagnose incorrect heated glass, mirror, or seat operation;
Diagnose incorrect electric lock operation; determine
Diagnose incorrect operation of cruise control systems;
Diagnose supplemental restraint system (SRS) concerns;
determine necessary action. (Note: Follow manufacturers
safety procedures to prevent accidental deployment.) (P-1)
Disarm and enable the airbag system for vehicle service. (P1)
Diagnose radio static and weak, intermittent, or no radio
reception; determine necessary action. (P-3)
Remove and reinstall door panel. (P-1)
Diagnose body electronic system circuits using a scan tool;
10.
Check for module communication (LAN/ CAN/ BUS) errors

using a scan tool. (P-3)
11.
Diagnose the cause of false, intermittent, or no operation of

anti-theft systems. (P-2)
61
498-504
245
507-510,
513-519
510-512
246-248
520-526
250
508, 509,
510, 523
526-535
251
526-535
259
414-416,
536-545
524, 525
446, 469,
482, 486,
489, 494
482, 486,
489, 508,
521
521, 522,
523, 524
260, 261
249
256
252
253, 257
254, 258
255
3/31/2008
HEATING AND AIR CONDITIONING (A7)

For every task in Heating and Air Conditioning, the following safety requirement must be
strictly enforced:
Task
Textbook
Page No.
Worktext
Page No.
11
6, 24, 269
160, 163,
178, 201,
202, 204,
205
109
27, 270,
297
110, 116
24, 263,
264
575, 576578
549, 573,
574, 575
577, 581,
582
578-580
556-558
271, 281
557, 558,
561, 578580
576, 772777
276
A. A/C System Diagnosis and Repair

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

Identify and interpret heating and air conditioning concern;
heating and air conditioning system operation, vehicle service
(P-1)
Performance test A/C system; diagnose A/C system
malfunctions using principles of refrigeration. (P-1)
Diagnose abnormal operating noises in the A/C system;
Identify refrigerant type; select and connect proper gauge set;
record pressure readings. (P-1)
Leak test A/C system; determine necessary action. (P-1)
Inspect the condition of discharged oil; determine necessary
action. (P-2)
Determine recommended oil for system application.
Using scan tool, observe and record related HVAC data and
trouble codes. (P-1)
62
24, 266
272
273
274
275
277
3/31/2008
1.
2.
3.
4.
5.
1.
2.
3.
4.
5.
6.
7.
8.
1.
2.
3.
4.
5.
B. Refrigeration System Component Diagnosis and

Repair
1. Compressor and Clutch
Diagnose A/C system conditions that cause the protection
devices (pressure, thermal, and PCM) to interrupt system
operation; determine necessary action. (P-2)
Inspect and replace A/C compressor drive belts; determine
Inspect, test, and/or replace A/C compressor clutch
components and/or assembly. (P-2)
Remove, inspect, and reinstall A/C compressor and
mountings; determined required oil quantity. (P-1)
Identify hybrid vehicle AC system electrical circuits, service
and safety precautions. (P-3)
2. Evaporator, Condenser, and Related Components
Determine need for an additional A/C system filter; perform
Remove and inspect A/C system mufflers, hoses, lines,
fittings, O-rings, seals, and service valves; perform necessary
action. (P-2)
Inspect A/C condenser for airflow restrictions; perform
Remove, inspect, and reinstall receiver/drier or
accumulator/drier; determine required oil quantity. (P-1)
Remove and install expansion valve or orifice (expansion)
tube. (P-1)
Inspect evaporator housing water drain; perform necessary
action. (P-3)
Remove, inspect, and reinstall evaporator; determine required
oil quantity. (P-3)
Remove, inspect, and reinstall condenser; determine required
oil quantity. (P-3)
C. Heating, Ventilation, and Engine Cooling Systems
Diagnosis and Repair
Diagnose temperature control problems in the
heater/ventilation system; determine necessary action. (P-2)
condition, inspect and test radiator, pressure cap, coolant
recovery tank, and hoses; perform necessary action. (P-1)
Inspect engine cooling and heater system hoses and belts;
Inspect, test, and replace thermostat and gasket. (P-1)
Determine coolant condition and coolant type for vehicle
application; drain and recover coolant. (P-1)
63
575-580
278
586
298
586, 587
299, 300
586, 587
301
781, 782,
794, 806
265
586
279
582, 583
280
587
302
585-588
303
560, 564,
577, 578,
579, 580
587
304
579, 587
306
575, 576,
577, 578,
587
307
575-580
282
171
283
160-172,
177
164-167
167-170
308
305
284
285
3/31/2008
6.
7.
8.
9.
10.
1.
2.
3.
4.
5.
6.
7.
8.
Flush system; refill system with recommended coolant; bleed

system. (P-1)
Inspect and test cooling fan, fan clutch, fan shroud, and air
dams; perform necessary action. (P-1)
Inspect and test electric cooling fan, fan control system and
circuits; determine necessary action. (P-1)
Inspect and test heater control valve (s); perform necessary
action. (P-2)
Remove, inspect, and reinstall heater core. (P-3)
D. Operating Systems and Related Controls Diagnosis
and Repair
Diagnose malfunctions in the electrical controls of heating,
ventilation, and A/C (HVAC) systems; determine necessary
action. (P-2)
Inspect and test A/C-heater blower, motors, resistors,
switches, relays, wiring, and protection devices; perform
Test and diagnose A/C compressor clutch control systems;
Diagnose malfunctions in the vacuum, mechanical, and

electrical components and controls of the heating, ventilation,
and A/C (HVAC) system; determine necessary action. (P-2)
Inspect and test A/C-heater control panel assembly; determine
Inspect and test A/C-heater control cables, motors, and
linkages; perform necessary action. (P-3)
Inspect A/C-heater ducts, doors, hoses, cabin filters and
outlets; perform necessary action. (P-3)
Check operation of automatic and semi-automatic heating,
ventilation, and air-conditioning (HVAC) control systems;
64
167-170
286
173-176
287
173-176
288
574, 575
289
574, 575,
581, 587
290
575-580
267
497, 504,
505, 506
291
397, 563,
564, 565,
569, 575,
577, 585,
586
575-580
292
571
294
574, 575
295
568-574
296
567-571
268
293
3/31/2008
1.
2.
3.
4.
5.
6.
E. Refrigerant Recovery, Recycling, and Handling

Perform correct use and maintenance of refrigerant handling
equipment. (P-1)
Identify (by label application or use of a refrigerant identifier)
and recover A/C system refrigerant. (P-1)
Recycle refrigerant. (P-1)
Label and store refrigerant. (P-1)
Test recycled refrigerant for non-condensable gases. (P-1)
Evacuate and charge A/C system. (P-1)
65
573, 580,
581, 582,
587
581-587
309
581-587
581-587
581-587
581-587
311
312
313
314
310
3/31/2008
A8 ENGINE PERFORMANCE
For every task in Engine Performance the following safety requirement must be strictly
enforced:
Task
Textbook
Page No.
Worktext
Page No.
11
6, 24
109
24, 327,
329
24, 43, 316,
361, 362,
388
24, 322,
323, 443,
444-446
38, 44
A. General Engine Diagnosis

1.
2.
3.
4.
5.

Identify and interpret engine performance concern; determine
engine management system operation, vehicle service history,
service precautions, and technical service bulletins. (P-1)
Inspect engine assembly for fuel, oil, coolant, and other leaks;
6.
Diagnose abnormal engine noise or vibration concerns;

7.
Diagnose abnormal exhaust color, odor, and sound; determine

8.
Perform engine absolute (vacuum/boost) manifold pressure

tests; determine necessary action. (P-1)
Perform cylinder power balance test; determine necessary
action. (P-1)
Perform cylinder cranking compression tests; determine
Perform engine running compression test; determine
9.
10.
11.
66
110, 116
11
160, 172,
203, 204,
222, 310,
311
204, 205,
206, 241,
243, 245,
249, 250,
257, 258
163, 178,
185, 200,
202, 232,
244, 259
208, 209
72
32, 73
74
201, 208,
212
212, 213
75, 76
212, 213
77
77
3/31/2008
12.
13.
14.
15.
16.
17.
1.
2.
3.
4.
5.
6.
7
8.
9.
10.
Perform cylinder leakage test; determine necessary action. (P1)

Diagnose engine mechanical, electrical, electronic, fuel, and
ignition concerns with an oscilloscope and/or engine
diagnostic equipment; determine necessary action. (P-1)
Prepare 4 or 5 gas analyzer; inspect and prepare vehicle for
test, and obtain exhaust readings; interpret readings, and
Verify engine operating temperature; determine necessary
action. (P-1)
condition; inspect and test radiator, pressure cap, coolant
recovery tank, and hoses; perform necessary action. (P-1)
Verify correct camshaft timing. (P-2)
B. Computerized Engine Controls Diagnosis and Repair
Retrieve and record stored OBD I diagnostic trouble codes;
clear codes. (P-3)
Retrieve and record stored OBD II diagnostic trouble codes;
clear codes when applicable. (P-1)
Diagnose the causes of emissions or driveability concerns
resulting from malfunctions in the computerized engine
control system with stored diagnostic trouble codes. (P-1)
Diagnose emissions or driveability concerns resulting from
malfunctions in the computerized engine control system with
no stored diagnostic trouble codes; determine necessary
action. (P-1)
Check for module communication (LAN/ CAN/ BUS) errors
using a scan tool. (P-2)
Inspect and test computerized engine control system sensors,
powertrain control module (PCM), actuators, and circuits
using a graphing multimeter (GMM)/digital storage
oscilloscope (DSO); perform necessary action. (P-1)
Obtain and interpret scan tool data.
Access and use service information to perform step-by-step
diagnosis. (P-1)
Diagnose driveability and emissions problems resulting from
malfunctions of interrelated systems (cruise control, security
alarms, suspension controls, traction controls, A/C, automatic
transmissions, non-OEM-installed accessories, or similar
systems); determine necessary action. (P-3)
Perform active tests of actuators using scan tool; determine
67
207, 214
79, 80
760-777,
351-354,
537, 678,
681, 688,
735-743
330-359,
389, 390,
394-397,
414
416, 424
163, 164,
170, 171,
175, 177
171
47
46, 49
243, 247
113, 151,
152
618-623
442
618-623
442
721-734
324-326,
417, 425
721-734
744-761
324
763-777
321
351-354,
537, 678,
681, 688,
763-777
763-777
763-777
330-359,
389, 390,
394-397,
414
320, 328,
360
398, 399
744-761
400
763-777
408, 414
3/31/2008
1.
2.
3.
4.
5.
6.
7.
8.
C. Ignition System Diagnosis and Repair

Diagnose ignition system related problems such as nostarting, hard starting, engine misfire, poor driveability, spark
knock, power loss, poor mileage, and emissions concerns on
vehicles with electronic ignition (distributorless) systems;
Diagnose ignition system related problems such as nostarting, hard starting, engine misfire, poor driveability, spark
knock, power loss, poor mileage, and emissions concerns on
vehicles with distributor ignition (DI) systems; determine
Inspect and test ignition primary circuit wiring and solid state
components; perform necessary action. (P-2)
Inspect, test and service distributor. (P-3)
Inspect and test ignition system secondary circuit wiring and

components; perform necessary action. (P-2)
Inspect and test ignition coil (s); perform necessary action.
(P-1)
Check and adjust ignition system timing and timing
advance/retard (where applicable). (P-3)
Inspect and test ignition system pick-up sensor or triggering
devices; perform necessary action. (P-1)
675-692
363, 364,
366, 367,
368
675-692
365, 369,
370
676-678
371
676-678,
680, 681,
685-687,
691
684, 685,
687-693
676, 681693
686-688
372
373-378
677-688
381
695-706
401-404
704-706
317-319
704-706,
732
382-386
702
N/A
387
391, 392
709-714,
716
710, 711
723, 728,
729, 732
393, 414,
415
405-411
412, 413
379
380
D. Fuel, Air Induction, and Exhaust Systems

Diagnosis and Repair
1.
2.
3.
4.
5.
6.
7.
8.
Diagnose hot or cold no-starting, hard starting, poor

driveability, incorrect idle speed, poor idle, flooding,
hesitation, surging, engine misfire, power loss, stalling, poor
mileage, dieseling, and emissions problems on vehicles with
injection-type fuel systems; determine necessary action. (P1)
Check fuel for contaminants and quality; determine necessary
action. (P-3)
Inspect and test fuel pumps and pump control systems for
pressure, regulation, and volume; perform necessary action.
(P-1)
Replace fuel filters. (P-1)
Inspect and test cold enrichment system and components;
Inspect throttle body, air induction system, intake manifold
and gaskets for vacuum leaks and/or unmetered air. (P-2)
Inspect and test fuel injectors. (P-1)
Check idle speed. (P-2)
68
3/31/2008
9.
10.
11.
1.
2.
1.
2.
3.
1.
2.
3.
4.
1.
2.
3.
1.
Inspect the integrity of the exhaust manifold, exhaust pipes,

muffler(s), catalytic converter(s), resonator(s), tail pipe(s),
and heat shield(s); perform necessary action. (P-2)
Perform exhaust system back-pressure test; determine
Test the operation of turbocharger/supercharger systems;
E. Emissions Control Systems Diagnosis and Repair
1. Positive Crankcase Ventilation
Diagnose oil leaks, emissions, and driveability problems
resulting from malfunctions in the positive crankcase
ventilation (PCV) system; determine necessary action. (P-2)
Inspect, test and service positive crankcase ventilation (PCV)
filter/breather cap, valve, tubes, orifices, and hoses; perform
2. Exhaust Gas Recirculation
Diagnose emissions and driveability problems caused by
malfunctions in the exhaust gas recirculation (EGR) system;
Inspect, test, service and replace components of the EGR
system, including EGR tubing, exhaust passages,
vacuum/pressure controls, filters and hoses; perform
Inspect and test electrical/electronic sensors, controls, and
wiring of exhaust gas recirculation (EGR) systems; perform
3. Exhaust Gas Treatment
Diagnose emissions and driveability problems resulting from
malfunctions in the secondary air injection and catalytic
converter systems; determine necessary action. (P-2)
Inspect and test mechanical components of secondary air
injection systems; perform necessary action. (P-3)
Inspect and test electrical/electronically-operated components
and circuits of air injection systems; perform necessary action.
(P-3)
Inspect and test catalytic converter performance. (P-1)
4. Evaporative Emissions Controls
Diagnose emissions and driveability problems resulting from
malfunctions in the evaporative emissions control system;
Inspect and test components and hoses of evaporative
emissions control system; perform necessary action. (P-2)
Interpret evaporative emission related diagnostic trouble
codes (DTCs); determine necessary action. (P-1)
F. Engine Related Service
Adjust valves on engines with mechanical or hydraulic lifters.
69
186-188,
191-193
429
159, 190,
211,
194-200
441
63, 64
744-762
434
750, 751
432, 433
748
426-428
745-748,
756
429
744-748
430, 431
773, 751753
435
751-753
436
751-753
437
753-758
438-440
758-762
418-420
758-762
421, 422
758-762,
772-774
423
313
109
3/31/2008
2.
3.
4.
5.
6.
7.
8.
(P-1)
Remove and replace timing belt; verify correct camshaft
timing. (P-1)
Remove and replace thermostat and gasket. (P-1)
Inspect and test mechanical/electrical fans, fan clutch, fan
shroud/ducting, air dams, and fan control devices; perform
Perform common fastener and thread repair to include,
remove broken bolt, restore internal and external threads, and
repair internal threads with thread insert. (P-1)
Perform oil and filter changes. (P-1)
Demonstrate proficiency in using oxy-acetylene torch to heat
and cut metal. (P-3)
Identify hybrid vehicle internal combustion engine service
precautions. (P-3)
70
209, 243,
244,
252,254,
305, 307
164-167
173-176
113, 151,
152
51, 54-60,
295,
89
123-132,
136, 137
79-81
33, 57
787-795
445
50
51
14
3/31/2008

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ENGINE REPAIR (A1)...............................................................................................................

AUTOMATIC TRANSMISSION AND TRANSAXLE (A2)....................................................

NATEF CORRELATION CHART

ENGINE REPAIR (A1)

27, 39, 40,

A. General Engine Diagnosis; Removal and Reinstallation (R & R)

Complete work order to include customer information,

Diagnose engine noises and vibrations; determine necessary

Diagnose the cause of excessive oil consumption, unusual

Perform engine vacuum tests; determine necessary action.

24, 28, 29,

necessary action. (P-1)

Adjust valves (mechanical or hydraulic lifters). (P-1)

Establish camshaft(s) timing and cam sensor indexing

Identify piston and bearing wear patterns that indicate

Perform cooling system pressure tests; check coolant

AUTOMATIC TRANSMISSION AND TRANSAXLE (A2)

A. General Transmission and Transaxle Diagnosis

Complete work order to include customer information,

B. Transmission and Transaxle Maintenance and Adjustment

Inspect, adjust or replace throttle valve (TV) linkages or

C. In-Vehicle Transmission and Transaxle Repair

2. Oil Pump and Converter

MANUAL DRIVE TRAIN AND AXLES (A3)

A. General Drive Train Diagnosis

Complete work order to include customer information,

Inspect flywheel and ring gear for wear and cracks,

Measure rotating torque; determine necessary action. (P-3)

SUSPENSION AND STEERING (A4)

27, 542, 569

A. General Suspension and Steering Systems Diagnosis

8. Remove and replace manual or power rack-and-pinion

Remove, inspect, and install upper and lower control arms,

D. Wheel Alignment Diagnosis, Adjustment, and Repair

4. Check and adjust front and rear wheel camber; perform

5. Check and adjust caster; perform necessary action. (P-1)

7. Check toe-out-on-turns (turning radius); determine

3. Diagnose wheel/tire vibration, shimmy, and noise;

4. Rotate tires according to manufacturers recommendations.

825, 827839, 912,

A. General Drive Train Diagnosis

Complete work order to include customer information,

Measure brake pedal height; determine necessary action.

Remove, bench bleed, and reinstall master cylinder. (P-1)

Inspect, test, and/or replace metering (hold-off),

Flush hydraulic system. (P-3)

Diagnose poor stopping, noise, vibration, pulling,

Pre-adjust brake shoes and parking brake before installing

Diagnose poor stopping, noise, vibration, pulling,

Remove caliper assembly from mountings; clean and

wear, rust, scoring, and damage; replace seal, boot, and

Inspect and replace wheel studs. (P-1)

Identify and inspect antilock brake system (ABS)

ELECTRICAL/ELECTRONIC SYSTEMS (A6)

A. General Electrical System Diagnosis

Complete work order to include customer information,

Check continuity and measure resistance in

B. Battery Diagnosis and Service

Perform battery state-of-charge (conductance) test; determine

Perform starter circuit voltage drop tests; determine

control and park problems; perform necessary action. (P-2)

Check for module communication (LAN/ CAN/ BUS) errors

Diagnose the cause of false, intermittent, or no operation of

HEATING AND AIR CONDITIONING (A7)