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IJCT Published 2015
IJCT Published 2015
E-mail: qureshifa@comsats.edu.pk
Received 12 June 2013; accepted 19 June 2014
Novel melamine based free formaldehyde resin using glutaraldehyde as a condensing agent rather than formaldehyde has
been synthesized under optimum conditions for use as a retanning agent. Characteristics and effects of the polymer as a
retanning agent have been investigated against conventional melamine formaldehyde resin. Tear strength, tensile strength,
elongation at break, and scanning electron microscopy (SEM) of experimental retanned leather have been studied in
comparison with commercial melamine formaldehyde retanned leather and are found to be in better performance. Effluent
emission of both retanning baths have been evaluated and found to contain less effluent load in experimental bath, thus less
impact on the environment. Glutaraldehyde alone affects dying process and produces problem in leveling of shade. In this
study, dispersing and leveled dying property of glutaraldehyde have also been improved after condensing with melamine.
Both experimental and conventional melamine resins have shown good dispersing and leveling property in dying process of
retanned leather. Structural elucidation of the experimental resin has been carried out by FTIR technique.
Keywords: Glutaraldehyde, Melamine, Retanning, Scanning Electron Microscopy
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50
Viscosity determination
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Organoleptic properties
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Table 1Physico chemical characteristics for leathers retanned with non formaldehyde and commercial
melamine formaldehyde based retanning agents
Physicochemical properties
496
675
630
7.75
7.35
11.25
10.75
1920
1420
50
50
1720
1514
45
41
N.D
2.5
145
2.5
Table 2Characteristics of waste water for commercial melamine and nonformaldehyde melamine retanned leather
Parameters
Non formaldehyde
melamine retanning
13610
15320
18555
20678
1385
1385
18.84
21.21
25.69
28.63
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Fig. 3Scanning electron micrographs of grain (X50) and cross section of fiber structure (X500). 3(a) Grain surface of experimental
leather; 3(b) Grain surface of control leather; 3(c) Fiber cross section of experimental leather; 3(d) Fiber cross section of control leather
Table 3Colour difference measurements of leathers
Commercial melamine formaldehyde based retanned leather
Illuminant
L
a
b
D65
73.59
-0.2
29.93
Non formaldehyde melamine based retanned leather
Illuminant
D65
-3.33
Darker
1.57
Red
6.15
Yellow
Structural elucidation
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Conclusion
Environmental regulations regarding formaldehyde
are not mostly met by formaldehyde based resins
even when formaldehyde is used in minimum
concentration. Currently environmental legislations
require eliminating such products from leather
making process. In present work, it has been
possible to completely replace formaldehyde in the
synthesis of melamine resin as a retanning agent.
The condensation of melamine is made with
glutaraldehyde which is stabilized by sulfonation
through sodium sulfamate under optimum conditions.
There is no detectable free formaldehyde in
experimental retanned leather in contrast to control
leather. Melamine formaldehyde type retanning
agents can be completely replaced by this product as
observed from physicochemical properties of retanned
leathers. Tensile and tear strengths of experimental
retanned leather are better than control. Experimental
retanned leather is darker in colour in comparison
to control leather as shown by colour difference
measurement, which is also in agreement, assessed by
visually. Glutaraldehyde alone affects dying of leather
and produce uneven shade on the leather, but after
condensing with melamine, dispersing and leveling
property of glutaraldehyde based melamine resin
has been improved just like conventional melamine
formaldehyde resin. In specific, experimental
retanned leather processed with non formaldehyde
10
11
12
13
14
15
16
17
18
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