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SpeedLine

ABC
Production turning machine

SpeedLine ABC

More dynamics, less setup unsurpassed power density


For machining simple to highly Your benefits:
complex parts in small to large compact design and high
lot sizes, the INDEX ABC with

performance with unrivalled

a Siemens S840D sl or Fanuc

low space requirements

31i-B control always provides


for economic and productive
solutions.

spindle clearance:
up to 65 mm
reduced cycle time through
a highly dynamic work

The production turning

spindle and simultaneous

machine INDEX ABC produc-

machining with up to 3

es for you simple automatic

tools

turned parts just as well as


complex CNC turned parts.
You work with high flexibility,
deliver best quality and produce economically. The possibilities are almost unlimited.
The technical equipment is
designed to meet your needs:
There are up to 19 tools available with which you can completely produce your workpieces on one machine.

live tools can be used on


all tool holders
up to 5 reverse side
machining stations
easy to set up thanks to
very good accessibility
with INDEX W-serration
polygon turning possible
also in steel

SpeedLine ABC

Automatic turning to perfection


The INDEX ABC has 2 tool
turrets with 14 tool mountings. An upper turret with
7 tool stations plus a fixed
station for mounting a synchronous spindle (for chuck
or collet clamping) and a
lower turret with additional
6 tool mountings. Plus five
back-boring stations (of which
2 are live) for cutoff-end
machining.
Optional polygon turning unit
up to size 24 also in steel.

Complete machining

E3

With 5 back-boring stations

E4

(of which 2 are live), workpieces can be machined also

C3

on the cutoff end.

C4
C2

Pitch circle

SpeedLine ABC

Technology with impressive results

SpeedLine ABC

The power density


Motorized spindle

Synchronous spindle

High-torque hollow-shaft

rotor, end windings and

With collet clamping up to

It is driven separately from

synchronous motor with pat-

stator are cooled directly.

42 mm or with 90 mm chuck

the central drive on a dedi-

ented headstock air cooling.

Short acceleration times, no

diameter also for internal

cated turret station by a spur

It delivers 20 kW of power

mechanical transmission ele-

clamping. Max. speed 4,500

gear.

at 100%. A low air over-

ments, low rotating masses,

rpm The synchronous spindle

pressure in the headstock

maximum smoothness, high

is equipped with an alignment

prevents ingress of emulsion;

torsional stiffness.

and indexing unit as standard.

Productivity:

Siemens 840C

Siemens 840D

Siemens 840D sl

CuZn39Pb3 F37
49 x 33 mm


102 s
93 s

87 s


Part production times are valid for only this specified part.

6500

More machines in a production line

1240
2300

2300

SpeedLine ABC
7

SpeedLine ABC

Precision in automatic turning


A large variety of machining options for a wide range of parts

9SMnPb28K
Size 17 x 45 mm

45 s

X10CrNiS1810
D 25.8 x 64.3 mm

71 s

An investment that pays


for itself
No matter what you produce

Your benefits when using an

the ABC is the solution for

ABC: You turn complex work-

all your manufacturing tasks.

pieces in one cycle. You save

Regardless of whether you

throughput and setup times.

produce classic or demand-

The ABC allows you to pro-

ing automatic turned parts.

duce even small batch sizes

Whether you perform com-

economically. You increase

plex CNC turning or simple

your production reliability.

reworking.

ETG 100
D 26 x 33 mm

CuZn39Pb3
Size 19 x 29 mm

63 s

16 s

SpeedLine ABC

Automation and additional equipment


The ABC comes with an

Attaching the loading mag-

interface for bar loading

azine INDEX MBL provides

magazines as standard.

for maximum smoothness

By attaching a loading

and accuracy due to the

magazine INDEX LMI, you

unique guiding principle

gain up to 4 s for bar feed-

The interface also allows

ing in connection with the

attaching common third-

bar feeder

party makes

Reduce your unit costs

steels using common meth-

You need another machining

ods in a minimum of time.

station for the production of


threads and polygons? The
ABC can be equipped with
an auxiliary drive. This allows
you to realize threads and
polygons in brass, aluminum,
steel and free machining

Automated workpiece
handling
The removal unit moves the
finished turned parts to a
conveyor belt, while the next
part is being machined. The
bar remnant is carried away
separately.

SpeedLine ABC

The control INDEX C200-4D sl: New Fast Optimal


New

Fast

Optimal

Complete

The control concept of the

The consistent use of the

The new INDEX C200-sl con-

All INDEX ABC-sl machines

INDEX ABC-sl consistently

performance-enhanced S840D trol, enhanced by INDEX with

come with extensive control

relies on the new SIEMENS

solution line control provides

intelligent machine functions,

equipment: TRANSMIT (front

S840D sl (solution line) con-

uncompromising short exe-

optimally supports simulta-

side) and TRACYL (peripheral

trol and the new generation

cution times for all types of

neous machining operations

surfaces) machining oper-

SIEMENS SINAMICS drive.

machining operations. At the

with multiple tool carriers. For ations are included. Milling

This ensures a future-proof

same time, NC servo drives

example, the new control facil- and drilling operations also

investment: the user gets the

in both turrets allow shortest

itates also directly the loading

latest generation of control

retooling and chip-to-chip times. of new workpieces

grammed and executed in

technology that supports any

Also the new main spindle

if required also separate by

the X / Y or Y / Z plane.

type of application. Also the

drive featuring state-of-the-art

subsystems.

INDEX ABC-sl with the new

use of Virtual Line for pro-

synchronous motor technology In combination with INDEX

C200-sl control automatic

gramming support (VPro) or

is not only more energy-

machine cycles, this creates

bar lathe and turning center

simulation (VM) is now easily

efficient, but contributes with

optimized machining process-

in one complete from the

possible directly on the control markedly reduced acceleration es in minimal time a truly

off-center are easily pro-

factory!

screen!

and deceleration times to the

added value of the machine.

This reduce time and cost!

significantly increased produc-

This is all inclusive machining

tivity of the ABC-sl.

efficiency!

Advanced

Efficient

Productive

Safe

The latest editor for easy

Positions and movements

The latest generation of

Safe machine start by start

and fast programming

of all axes and spindles in

control for maximum quality

requirements and guided

Convenient display func-

the home screen (INDEX)

and productivity

return to the machine home

tions such as multi-editor,


animated cycles, etc.
Programming of mathematical functions, variables and
workpiece counts
The same functionality for
turning, milling, drilling
Easy network integration
through control-integrated
network technology
Intelligent online help, detailed descriptions of error
causes and remedies
More than 20 foreign
languages
10

Largely unchanged machine Comprehensive technology


operation and key arrangement (INDEX)
Practical machine cycles

cycles for error-free and


optimal machining quality
Fast and safe job change

for safe and collision-free

with automatic saving of

machine operation

setup data and automatic

Supported re-entry after


program termination

re-initialization at (re-)selection of the job

Internal calculation accuracy INDEX Virtual Machine &


better than nano-interpo-

VPro programming studio

lation (80 bit floating point

for programming, setup,

arithmetic)

optimizing on a PC (option)

All displays and operating


inputs in clear text

or on the machine control


panel (option)

position
Direct access to tool offsets,
program parameters, etc.
via individual keys
Supported machine operation through backlighting of
active control buttons
Safety Integrated Inside:
Continuous safety monitoring and testing integrated
in the control
INDEX tool breakage monitoring available (option)

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Siemen

SpeedLine ABC

The control FANUC 31i: Powerful and proven


FANUC Control 31i-

Memory for 1000 part

INDEX enhancements and

interface for easier machine

Model B the future-proof

programs or more

additions

operation, program and

standard control.

File system with 3 levels

Individual keys on the

parameter input, machine

All advantages at a glance:

(folders) for structured

control panel with direct

monitoring

Control of the latest

program storage

access to the following

Sensorless tool monitoring

FANUC series

USB interface and

functions:

based on motor current

(30-Series, Model B)

CARD reader at the

Turret indexing /
-

Freely programmable

FANUC control panel with

control panel

Single station (CCW/CW)

interface for adjusting

CNC keyboard and

Advanced operator safety

-
Setup / Production

external (automation)

10.4 TFT color display

by FANUC Dual

(key switch removable in

devices to the machine

Original FANUC machine

Check Safety

Production position)

(e.g., handling system)

control panel with axis and

removable)

spindle override

Cycle Start / Cycle Stop


-

Electronic handwheel

- Consent function

integrated in machine

Open workpiece clamping


-

control panel (standard)

INDEX-specific
enhancements of the user

Programming

Technology

Program input/output

Production

Text editor with Insert,

Standard cycles for turning

Program input via

Absolute measuring

Overwrite, Find, Replace,

and milling

control keyboard

systems in all axes, i.e. no

Copy, and Delete functions

Cutting longitudinal,

USB port

referencing required

Annotating NC programs

transverse and tapered

Memory card

Electronic tool offset in

NC program numbers

threads with constant or

ETHERNET-interface

X, Z

or NC program names

variable pitch

Input switchable between

Total number-of-parts

Up to 3 M functions

Threading without

metric / inch for

counter

possible per NC block

compensating chuck

- Program entry

Counter for setting the

Dwell time in seconds

(up to nmax = 2000 rpm)

- Programmed travel

order batch size

Conditional or unconditional

TRANSMIT and cylinder

Tool breakage monitoring

program branching

surface interpolation

- Tool offsets

Arithmetic and trigonometric

Oriented spindle stop

- Screen display

computing operations

Minimum input/output

Two-channel program

Parameter calculation

unit 0.0001 mm

display and two-channel

and reading/loading of

or 0.00001

editor (depending on

system data

Handwheel-controlled

machine equipment level)

travel movements
12

movements

(option)

SpeedLine ABC

Technical data
SIEMENS
Main spindle D65
Bar capacity
mm 65
Bar feed max.
mm 80
Speed
rpm
6000
Acceleration time (0 - 5000 rpm)
sec.
approx. 1.2
Power at 100% / 40%
kW
20 / 27
Torque at 100% / 40%
Nm
105 / 145
Option: C-axis / aligning and indexing unit (pitch angle 2.5)

FANUC
D60
60
80
6000
approx. 1.2
20 / 29
105 / 145

Turret 1
X-axis Z-axis
X-axis Z-axis
Number of stations
8 (7 + synchronous spindle)
8 (7 + synchronous spindle)
Tooling system DIN 69880
mm
25
25
Slide travels
mm
90 280
90 280
Feed forces
N
5500 5500
5500 5500
Rapid traverse rate
m/min
27 36
27 36
Acceleration m/s2
6
6 6 6
Resolution
mm
0.0005 0.001
0.0005 0.001
Option: Tool drive unit for all stations
6000 6000
Speed
rpm
Power at 25%
kW
4,2
3,3
Torque at 25%
Nm
10
7,5
Synchronous spindle
Speed
rpm
4500
Power at 25%
kW
4.2
Torque at 25%
Nm
10
Alignment and indexing unit (pitch angle 7.5) / hydraulic ejecting and flushing unit (ejector stroke 42 mm)
Back-boring stations
Number
5
Live tools max. 2
Speed
rpm
6000
Power at 25%
kW
4.5
Torque at 25%
Nm
8

4500
4.2
10

5
2
6000
4.5
8

Turret 2
X-axis Z-axis
X-axis Z-axis
Number of tools 6
6
Tooling system dovetail mounting with parallel shank
Slide travels
mm
81 80
81 80
Feed forces
N
8300 5500
8300 5500
Rapid traverse rate
m/min
27 36
27 36
Acceleration m/s2
6
6 6 6
Resolution
mm
0.0005 0.001
0.0005 0.001
Tool drive unit for all stations
Speed
rpm
6000
4500
Power at 25%
kW
4.2
4.2
Torque at 25%
Nm
10
7.5
Option: Thread cutting unit, polygon turning unit (simultaneously mountable to a max. of 2 stations)
Speed rpm
6000 6000
Power at 25%
kW
5.2
6.9

Weights and connecting values with max. configuration


Mass
approx. kg 2500
Electrical connection
12-34 kW, 15-43 kV, 25-80 A, 400 V, 50 / 60 Hz
Control
INDEX C200-4D ((based on Siemens S840D sl)

14

FANUC 31i-B

100

1650

400

840

2850

500

1930

1000

15

LL9602.4458-05.15 AD Printed in Germany Subject to change without prior notice

INDEX-Werke GmbH & Co. KG


Hahn & Tessky
Plochinger Strae 92
73730 Esslingen, Germany
Phone +49 (0) 711 3191-0
Fax

+49 (0) 711 3191-587

www.index-werke.de