Vertical Scrubber

PT.
TORINDO UTAMA SAKTI

Construction-Supply-Service for Oil & Gas
Jakarta 12720 - Indonesia
Pressure Vessel For SKG Benuang.
Item : VERTICAL SCRUBBER

Vessel No : M-100 & M-101
Client : PT. PANCA ARTHA SARI
Castomer : PT. PERTAMINA EP REGION SUMATERA
Nozzle Schedule
Materials
Nozzle
mark
Service
Size
Nozzle
Impact
Norm
Fine Grain
Pad
Impact
Norm
Fine Grain
Flange
MH
Manhole
18" Sch 40
SA-106 B Smls pipe
No
No
No
SA-516 70
No
No
No
WN
A105
300#
N1
Inlet
4" Sch 160
SA-106 B Smls pipe
No
No
No
SA-516 70
No
No
No
WN
A105
300#
N10
RD
2" Sch 160
SA-106 B Smls pipe
No
No
No
N/A
N/A
N/A
N/A
WN
A105
300#
N2
Gas Outlet
4" Sch 160
SA-106 B Smls pipe
No
No
No
SA-516 70
No
No
No
WN
A105
300#
N3
Drain
2" Sch 160
SA-106 B Smls pipe
No
No
No
N/A
N/A
N/A
N/A
WN
A105
300#
N4
Liquid Outlet
2" Sch 160
SA-106 B Smls pipe
No
No
No
N/A
N/A
N/A
N/A
WN
A105
300#
N5
PSV
1.500" XX Heavy
SA-106 B Smls pipe
No
No
No
N/A
N/A
N/A
N/A
WN
A105
300#
N6A
Briddle Connection
2" Sch 160
SA-106 B Smls pipe
No
No
No
N/A
N/A
N/A
N/A
WN
A105
300#
N6B
Briddle Connection
2" Sch 160
SA-106 B Smls pipe
No
No
No
N/A
N/A
N/A
N/A
WN
A105
300#
N7
PI
2" Sch 160
SA-106 B Smls pipe
No
No
No
N/A
N/A
N/A
N/A
WN
A105
300#
N8
TI c/w Thermo well
2" Sch 160
SA-106 B Smls pipe
No
No
No
N/A
N/A
N/A
N/A
WN
A105
300#
N9
Vent
2" Sch 160
SA-106 B Smls pipe
No
No
No
N/A
N/A
N/A
N/A
WN
A105
300#
Pressure Summary
Pressure Summary for Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1
P
Design
( psi)
Design
(F)
Ellipsoidal Head #1
500.0
Straight Flange on Ellipsoidal Head #1
MDMT
(F)
MDMT
Exemption
Total Corrosion
MAWP
( psi)
MAP
( psi)
120.0
555.63
738.01
-39.1
Note 1
0.125
No
500.0
120.0
541.52
724.64
-38.5
Note 2
0.125
No
Cylinder #1
500.0
120.0
540.58
724.64
-38.3
Note 3
0.125
No
500.0
120.0
540.51
724.64
-38.3
Note 5
0.125
No
Ellipsoidal Head #2
500.0
120.0
554.37
738.01
-38.8
Note 4
0.125
No
Manhole (MH)
500.0
120.0
508.34
613.14
-38.4
Nozzle Note 6; Pad note 7
0.125
No
Inlet (N1)
500.0
120.0
541.46
724.61
-38.5
0.125
No
RD (N10)
500.0
120.0
555.59
737.95
-55.0
Note 10
0.125
No
Gas Outlet (N2)
500.0
120.0
602.41
740.00
-45.3
0.125
No
Drain (N3)
500.0
120.0
600.89
740.00
-55.0
Note 10
0.125
No
Liquid Outlet (N4)
500.0
120.0
540.66
724.61
-55.0
Note 10
0.125
No
PSV (N5)
500.0
120.0
541.46
724.61
-55.0
Note 10
0.125
No
Briddle Connection (N6A)
500.0
120.0
541.46
724.61
-55.0
Note 10
0.125
No
Briddle Connection (N6B)
500.0
120.0
540.88
724.61
-55.0
Note 10
0.125
No
PI (N7)
500.0
120.0
541.46
724.61
-55.0
Note 10
0.125
No
TI c/w Thermo well (N8)
500.0
120.0
369.93
584.80
-55.0
Note 10
0.125
No
Vent (N9)
500.0
120.0
555.59
737.95
-55.0
Note 10
0.125
No
Identifier
Allowance
(in)
Chamber design MDMT is -20.00F

Chamber rated MDMT is -38.30F @ 369.93 psi
Chamber MAWP hot & corroded is 369.93 psi @ 120.0F
Chamber MAP cold & new is 584.80 psi @ 70.0F
This pressure chamber is not designed for external pressure.
Notes for MDMT Rating:
Note #
Exemption
Details
1.
Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F

Fig UCS-66.1 MDMT reduction = 32.1 F, (coincident ratio = 0.6792364)
UCS-66 governing thickness =

0.5 in
2.


0.5 in
3.


0.5 in
4.


0.5 in
5.


0.5 in
6.
Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -7.792 F
Rated MDMT is governed by UCS-66(b)(2)

0.4918 in.
7.
Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 F


0.5 in.
8.
Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0.119).
9.


0.5 in.
Impact
Test
10.
Flange rating governs:
UCS-66(b)(1)(b)
11.


0.5 in.
Design notes are available on the Settings Summary page.
Settings Summary
COMPRESS Build 6247
Units: U.S. Customary
Datum Line Location: 0.00" from bottom seam
Design
ASME Section VIII Division 1, 2004 Edition, A05 Addenda
Design or Rating:
Get Thickness from Pressure
Minimum thickness:
1/16" per UG-16(b)
Design for cold shut down only:
No
Design for lethal service (full radiography required):
No
Design nozzles for:
Design P, find nozzle MAWP and MAP
Corrosion weight loss:
100% of theoretical loss
UG-23 Stress Increase:
1.20
Skirt/legs stress increase:
1.0
Minimum nozzle projection:
6.0000"
Juncture calculations for > 30 only:
Yes
Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick:

Butt welds are tapered per Figure UCS-66.3(a).
No
Hydro/Pneumatic Test
Shop Hydrotest Pressure:
1.3 times vessel MAWP
Test liquid specific gravity:
1.00
Maximum stress during test: 90% of yield

Code Interpretations
Apply interpretation VIII-1-83-66:
Yes
Apply interpretation VIII-1-86-175: Yes

Apply interpretation VIII-1-83-115: Yes
Apply interpretation VIII-1-01-37:
Yes
Disallow UG-20(f) exemptions:

UG-22 Loadings
No
UG-22 (a) Internal or External Design Pressure :
Yes
UG-22 (b) Weight of the vessel and normal contents under operating or test conditions:
Yes
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads):
No
UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
Yes
UG-22 (f) Wind reactions:
No
UG-22 (f) Seismic reactions:

Note: UG-22 (b),(c) and (f) loads only considered when supports are present.
No
Thickness Summary
Component
Identifier
Material
Diameter
(in)
Length
(in)
Nominal t
(in)
Design t
(in)
Joint
E
Load
Ellipsoidal Head #1
SA-516 70
28.00 OD
7.25
0.5000*
0.4633
1.0000
Internal
SA-516 70
28.00 OD
2.00
0.5000
0.4716
1.0000
Internal
Cylinder #1
SA-516 70
28.00 OD
96.00
0.5000
0.4722
1.0000
Internal
SA-516 70
28.00 OD
2.00
0.5000
0.4723
1.0000
Internal
Ellipsoidal Head #2
SA-516 70
28.00 OD
7.25
0.5000*
0.4642
1.0000
Internal
Support Skirt
SA-36
27.95 OD
39.37
0.2362
0.1238
0.5500
Weight
Nominal t: Vessel wall nominal thickness

Design t:
Required vessel thickness due to governing loading + corrosion
Joint E:
Longitudinal seam joint efficiency
Head minimum thickness after forming
Load
internal:
Circumferential stress due to internal pressure governs
external:
External pressure governs
Wind:
Combined longitudinal stress of pressure + weight + wind governs
Seismic:
Combined longitudinal stress of pressure + weight + seismic governs
Weight Summary
Weight ( lb) Contributed by Vessel Elements
Component
Metal
Metal
New*
Insulation &
Supports
Corroded*
Lining
Piping
+ Liquid
Operating
Liquid
Test
Liquid
Ellipsoidal Head #1
145.34
110.14
0.00
0.00
0.00
0.00
136.48
Cylinder #1
1,131.78
852.84
0.00
0.00
0.00
576.65
2,034.84
Ellipsoidal Head #2
148.22
112.30
0.00
0.00
0.00
138.13
134.66
Support Skirt
229.16
115.07
0.00
0.00
0.00
0.00
0.00
Skirt Base Ring
70.00
70.00
0.00
0.00
0.00
0.00
0.00
TOTAL:
1,724.50
1,260.34
0.00
0.00
0.00
714.78
2,305.98
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments
Component
Nozzles &
Flanges
Body Flanges
New
Packed
Beds
Ladders &
Platforms
Trays &
Supports
Rings &
Clips
Vertical
Loads
New
Corroded
Ellipsoidal Head #1
0.00
0.00
65.58
60.68
Corroded
0.00
0.00
0.00
24.88
0.00
Cylinder #1
0.00
0.00
1,026.08
998.83
0.00
0.00
0.00
0.00
0.00
Ellipsoidal Head #2
0.00
0.00
11.81
10.85
0.00
0.00
0.00
0.00
0.00
Support Skirt
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
TOTAL:
0.00
0.00
1,103.47
1,070.36
0.00
0.00
0.00
24.88
0.00
Vessel operating weight, Corroded: 3,070 lb

Vessel operating weight, New:
3,568 lb
Vessel empty weight, Corroded:
2,356 lb
Vessel empty weight, New:
2,853 lb
Vessel test weight, New:
5,159 lb
Vessel center of gravity location (from datum)

Vessel Lift Weight, New: 2,853 lb
Center of Gravity:
33.76"
Vessel Capacity
Vessel Capacity** (New):
270 US gal
Vessel Capacity** (Corroded): 276 US gal

**The vessel capacity does not include volume of nozzle, piping or other attachments.
Hydrostatic Test
Shop test pressure determination for Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1 based on
MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 480.914 psi at 70.00 F (the chamber MAWP = 369.934 psi)
The shop test is performed with the vessel in the horizontal position.
Local test
pressure
psi
Test liquid UG-99

UG-99
Stress
static head stress pressure during test
psi
ratio
factor
psi
Allowable
Stress
test stress
excessive?
psi
Ellipsoidal Head #1 (1)
482.124
1.209
1.0000
1.30
11,716
34,200
No
482.124
1.209
1.0000
1.30
13,257
34,200
No
Cylinder #1
482.124
1.209
1.0000
1.30
13,257
34,200
No
482.124
1.209
1.0000
1.30
13,257
34,200
No
Ellipsoidal Head #2
482.124
1.209
1.0000
1.30
11,716
34,200
No
481.667
0.752
1.0000
1.30
14,900
47,250
No
481.667
0.752
1.0000
1.30
14,900
47,250
No
Drain (N3)
481.667
0.752
1.0000
1.30
13,205
47,250
No
Gas Outlet (N2)
481.698
0.784
1.0000
1.30
7,226
47,250
No
Inlet (N1)
481.131
0.217
1.0000
1.30
7,588
47,250
No
Liquid Outlet (N4)
481.131
0.217
1.0000
1.30
12,991
47,250
No
Manhole (MH)
482.584
1.670
1.0000
1.30
17,072
47,250
No
PI (N7)
482.168
1.254
1.0000
1.30
14,733
47,250
No
PSV (N5)
481.293
0.379
1.0000
1.30
12,995
47,250
No
RD (N10)
481.667
0.752
1.0000
1.30
14,008
47,250
No
482.168
1.254
1.0000
1.30
14,839
47,250
No
Vent (N9)
481.667
0.752
1.0000
1.30
14,008
47,250
No
Identifier
Notes:
(1) Ellipsoidal Head #1 limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
The field test condition has not been investigated for the Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1.
The test temperature of 70.00 F is warmer than the minimum recommended temperature of -8.30 F so the brittle fracture
provision of UG-99(h) has been met.
Cylinder
Component:
Cylinder
Material specification:
SA-516 70 (ASME II-D p. 14, ln. 20)
UCS-66 governing thickness = 0.5 in
Internal design pressure: P = 500 psi @ 120F
Static liquid head:
Ps =0.9385 psi (SG=1.0000, Hs=26.0000" Operating head)
Pth =1.2093 psi (SG=1.0000, Hs=33.5000", Horizontal test head)
Corrosion allowance:
Inner C = 0.1250"
Design MDMT = -20.00F

Rated MDMT = -38.30F
Radiography:
No impact test performed

Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Longitudinal joint Top circumferential joint Bottom circumferential joint -
Estimated weight: New = 1173.5734 lb

Capacity:
New = 237.9450 gal
OD = 28.0000"
Length Lc = 96.0000"
t = 0.5000"
Outer C = 0.0000"
Full UW-11(a) Type 1

corr = 884.1808 lb
corr = 242.3718 gal
Design thickness, (at 120.00F) Appendix 1-1

t
=
=
=
P*Ro/(S*E + 0.40*P) + Corrosion

500.94*14.0000/(20000*1.00 + 0.40*500.94) + 0.1250
0.4722"
Maximum allowable working pressure, (at 120.00F) Appendix 1-1

P
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
20000*1.00*0.3750 / (14.0000 - 0.40*0.3750) - 0.9385
540.5777 psi
Maximum allowable pressure, (at 70.00F) Appendix 1-1

P
=
=
=
S*E*t/(Ro - 0.40*t)
20000*1.00*0.5000 / (14.0000 - 0.40*0.5000)
724.6377 psi
% Extreme fiber elongation - UCS-79(d)

= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.5000 / 13.7500) * (1 - 13.7500 / )
= 1.8182 %
Design thickness = 0.4722"
The governing condition is due to internal pressure.
The cylinder thickness of 0.5000" is adequate.

Thickness Required Due to Pressure + External Loads
Pressure P (
psi)
Condition
Allowable Stress
Before UG-23 Stress
Increase ( psi)
St
Temperature
(F)
Corrosion C
(in)
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due

to
Compression
(in)
Sc
Operating, Hot & Corroded
500.00
20000.00
16426.46
120.00
0.1250
Weight
0.1702
0.1664
Operating, Hot & New
500.00
20000.00
16995.68
120.00
0.0000
Weight
0.1685
0.1645
Hot Shut Down, Corroded
0.00
20000.00
16426.46
120.00
0.1250
Weight
0.0007
0.0038
Hot Shut Down, New
0.00
20000.00
16995.68
120.00
0.0000
Weight
0.0006
0.0040
Empty, Corroded
0.00
20000.00
16426.46
0.00
0.1250
Weight
0.0007
0.0038
Empty, New
0.00
20000.00
16995.68
0.00
0.0000
Weight
0.0006
0.0040
Hot Shut Down, Corroded, Weight &

Eccentric Moments Only
0.00
20000.00
16426.46
120.00
0.1250
Weight
0.0007
0.0038
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)

A
0.125 / (Ro / t)
0.125 / (14.0000 / 0.3750)
0.003348
16426.4629 psi
20000.0000 / 1.0000
20000.0000 psi
16426.4629 psi
ScHC
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)

A
0.125 / (Ro / t)
0.125 / (14.0000 / 0.5000)
0.004464
16995.6758 psi
20000.0000 / 1.0000
20000.0000 psi
16995.6758 psi
ScHN
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)

A
0.125 / (Ro / t)
0.125 / (14.0000 / 0.5000)
0.004464
16995.6758 psi
20000.0000 / 1.0000
20000.0000 psi
16995.6758 psi
ScCN
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)

A
0.125 / (Ro / t)
0.125 / (14.0000 / 0.3750)
0.003348
16426.4629 psi
S
ScCC
20000.0000 / 1.0000
20000.0000 psi
16426.4629 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2)

A
0.125 / (Ro / t)
0.125 / (14.0000 / 0.3750)
0.003348
16426.4629 psi
20000.0000 / 1.0000
20000.0000 psi
16426.4629 psi
ScVC
Operating, Hot & Corroded, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0.40*|P|)
(Pressure)
= 500.00*13.6250/(2*20000*1.0000*1.00 + 0.40*|500.0000|)
= 0.1695"
tm = M/(*Rm2*St*Ks*Ec)
=
(bending)
22915/(*13.81252*20000*1.0000*1.00)
= 0.0019"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= 2081/(2**13.8125*20000*1.0000*1.00)
= 0.0012"
tt = tp + tm - tw
(total required, tensile)
= 0.169465 + 0.001912 - (0.001199)

= 0.1702"
tc = |tmc + twc - tpc|
(total, net tensile)
= |0.001912 + (0.001199) - (0.169465)|

= 0.1664"
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0.40*(t-tm+tw))
= 2*20000*1.0000*1.00*(0.3750-0.001912+(0.001199)) / (13.6250 - 0.40*(0.3750-0.001912+(0.001199)))
= 1111.03 psi
Operating, Hot & New, Bottom Seam
tp = P*R/(2*St*Ks*Ec + 0.40*|P|)
(Pressure)
= 500.00*13.5000/(2*20000*1.0000*1.00 + 0.40*|500.0000|)
= 0.1679"
=
(bending)
23357/(*13.75002*20000*1.0000*1.00)
= 0.0020"
= 2439/(2**13.7500*20000*1.0000*1.00)
= 0.0014"
(Weight)
tt = tp + tm - tw
= 0.167910 + 0.001966 - (0.001412)

= 0.1685"
tc = |tmc + twc - tpc|
(total, net tensile)
= |0.001966 + (0.001412) - (0.167910)|

= 0.1645"
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0.40*(t-tm+tw))
= 2*20000*1.0000*1.00*(0.5000-0.001966+(0.001412)) / (13.5000 - 0.40*(0.5000-0.001966+(0.001412)))
= 1502.07 psi
Hot Shut Down, Corroded, Bottom Seam
tp
= 0.0000"
tm =
=
M/(*Rm2*St*Ks*Ec)
22915/(*13.81252*20000*1.0000*1.00)
(Pressure)
(bending)
= 0.0019"
(Weight)
= 2081/(2**13.8125*20000*1.0000*1.00)
= 0.0012"
tt
= tp + tm - tw
= 0.000000 + 0.001912 - (0.001199)

= 0.0007"
tmc = M/(*Rm2*Sc*Ks)
=
(bending)
22915/(*13.81252*16426*1.0000)
= 0.0023"
twc = W/(2**Rm*Sc*Ks)
(Weight)
= 2081/(2**13.8125*16426*1.0000)
= 0.0015"
tc
= tmc + twc - tpc
(total required, compressive)
= 0.002327 + (0.001460) - (0.000000)

= 0.0038"
Hot Shut Down, New, Bottom Seam
tp
= 0.0000"
tm =
=
M/(*Rm2*St*Ks*Ec)
23357/(*13.75002*20000*1.0000*1.00)
(Pressure)
(bending)
= 0.0020"
(Weight)
= 2439/(2**13.7500*20000*1.0000*1.00)
= 0.0014"
tt
= tp + tm - tw
= 0.000000 + 0.001966 - (0.001412)

= 0.0006"
(bending)
= 23357/(*13.75002*16996*1.0000)
= 0.0023"
(Weight)
= 2439/(2**13.7500*16996*1.0000)
= 0.0017"
tc
= tmc + twc - tpc
= 0.002314 + (0.001661) - (0.000000)

= 0.0040"
Empty, Corroded, Bottom Seam
tp
= 0.0000"
tm =
=
M/(*Rm2*St*Ks*Ec)
22915/(*13.81252*20000*1.0000*1.00)
(Pressure)
(bending)
= 0.0019"
(Weight)
= 2081/(2**13.8125*20000*1.0000*1.00)
= 0.0012"
tt
= tp + tm - tw
= 0.000000 + 0.001912 - (0.001199)

= 0.0007"
(bending)
= 22915/(*13.81252*16426*1.0000)
= 0.0023"
(Weight)
= 2081/(2**13.8125*16426*1.0000)
= 0.0015"
tc
= tmc + twc - tpc
= 0.002327 + (0.001460) - (0.000000)

= 0.0038"
Empty, New, Bottom Seam
tp
= 0.0000"
(Pressure)
(bending)
= 23357/(*13.75002*20000*1.0000*1.00)
= 0.0020"
(Weight)
= 2439/(2**13.7500*20000*1.0000*1.00)
= 0.0014"
tt
= tp + tm - tw
= 0.000000 + 0.001966 - (0.001412)

= 0.0006"
=
(bending)
23357/(*13.75002*16996*1.0000)
= 0.0023"
(Weight)
= 2439/(2**13.7500*16996*1.0000)
= 0.0017"
tc
= tmc + twc - tpc
= 0.002314 + (0.001661) - (0.000000)

= 0.0040"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp
= 0.0000"
(Pressure)
(bending)
= 22915/(*13.81252*20000*1.0000*1.00)
= 0.0019"
(Weight)
= 2081/(2**13.8125*20000*1.0000*1.00)
= 0.0012"
tt
= tp + tm - tw
= 0.000000 + 0.001912 - (0.001199)

= 0.0007"
=
(bending)
22915/(*13.81252*16426*1.0000)
= 0.0023"
(Weight)
= 2081/(2**13.8125*16426*1.0000)
= 0.0015"
tc
= tmc + twc - tpc

= 0.002327 + (0.001460) - (0.000000)
= 0.0038"
Ellipsoidal Head Top

ASME Section VIII, Division 1, 2004 Edition, A05 Addenda
Component:
Ellipsoidal Head
Material Specification:
SA-516 70 (ASME II-D p.14, ln. 20)
Internal design pressure: P = 500 psi @ 120 F
Static liquid head:

Ps= 0 psi (SG=1, Hs=0" Operating head)
Pth= 1.2093 psi (SG=1, Hs=33.5" Horizontal test head)
Inner C = 0.125"
Design MDMT = -20F

Rated MDMT = -39.1F
Radiography:
Outer C = 0"

Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Category A joints Head to shell seam -

Estimated weight*:
new = 145.3 lb
Capacity*:
new = 16.1 US gal
* includes straight flange
Outer diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
=
=
=
=
=
=
corr = 110.1 lb
corr = 16.6 US gal
28"
0.5"
2 (new)
1.9818 (corroded)
2"
0.5"
Insulation thk*:
0"
Insulation support ring spacing: 0"
Lining/ref thk*:
0"
* includes straight flange if applicable
density: 0 lb/ft3
individual weight: 0 lb
density: 0 lb/ft3
weight: 0 lb
total weight: 0 lb
weight: 0 lb
Results Summary
The governing condition is internal pressure.

Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
=
=
=
=
0.0625" + 0.125" = 0.1875"

0.4633"
555.6338 psi
738.0074 psi
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (27.25 / (2*6.875))2]=0.987934
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (27 / (2*6.75))2]=1
Design thickness for internal pressure, (Corroded at 120 F) Appendix 1-4(c)
t
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

500*28*0.987934 / (2*20000*1 + 2*500*(0.987934 - 0.1)) + 0.125
0.4633"
The head internal pressure design thickness is 0.4633".

Maximum allowable working pressure, (Corroded at 120 F) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*20000*1*0.375 / (0.987934*28 - 2*0.375*(0.987934 - 0.1)) - 0
555.6338 psi
The maximum allowable working pressure (MAWP) is 555.6338 psi.

Maximum allowable pressure, (New at 70 F) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*20000*1*0.5 / (1*28 - 2*0.5*(1 - 0.1)) - 0
738.0074 psi
The maximum allowable pressure (MAP) is 738.0074 psi.

=
(75*t / Rf)*(1 - Rf / Ro)
(75*0.5 / 4.84)*(1 - 4.84 / )
7.7479%
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or (5).
Ellipsoidal Head Bottom

ASME Section VIII, Division 1, 2004 Edition, A05 Addenda
Component:
Ellipsoidal Head
Material Specification:
SA-516 70 (ASME II-D p.14, ln. 20)
Internal design pressure: P = 500 psi @ 120 F
Static liquid head:

Ps= 1.2589 psi (SG=1, Hs=35.25" Operating head)
Pth= 1.2093 psi (SG=1, Hs=33.5" Horizontal test head)
Inner C = 0.125"
Design MDMT = -20F

Rated MDMT = -38.8F
Radiography:
Outer C = 0"

Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Category A joints Head to shell seam -

Estimated weight*:
new = 148.2 lb
Capacity*:
new = 16.1 US gal
* includes straight flange
Outer diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
=
=
=
=
=
=
corr = 112.3 lb
corr = 16.6 US gal
28"
0.5"
2 (new)
1.9818 (corroded)
2"
0.5"
Insulation thk*:
0"
Insulation support ring spacing: 0"
Lining/ref thk*:
0"
* includes straight flange if applicable
density: 0 lb/ft3
individual weight: 0 lb
density: 0 lb/ft3
weight: 0 lb
total weight: 0 lb
weight: 0 lb
Results Summary
The governing condition is internal pressure.

Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
=
=
=
=
0.0625" + 0.125" = 0.1875"

0.4642"
554.3749 psi
738.0074 psi
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (27.25 / (2*6.875))2]=0.987934
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (27 / (2*6.75))2]=1
Design thickness for internal pressure, (Corroded at 120 F) Appendix 1-4(c)
t
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

501.2589*28*0.987934 / (2*20000*1 + 2*501.2589*(0.987934 - 0.1)) + 0.125
0.4641"
The head internal pressure design thickness is 0.4642".

Maximum allowable working pressure, (Corroded at 120 F) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*20000*1*0.375 / (0.987934*28 - 2*0.375*(0.987934 - 0.1)) - 1.2589
554.3749 psi
The maximum allowable working pressure (MAWP) is 554.3749 psi.

Maximum allowable pressure, (New at 70 F) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*20000*1*0.5 / (1*28 - 2*0.5*(1 - 0.1)) - 0
738.0074 psi
The maximum allowable pressure (MAP) is 738.0074 psi.

=
(75*t / Rf)*(1 - Rf / Ro)
(75*0.5 / 4.84)*(1 - 4.84 / )
7.7479%
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or (5).
tw(lower) = 0.5000 in
Leg41 =
0.3440 in
Note: round inside edges per UG-76(c)
Located on:
Cylinder #1
Liquid static head included:
0 psi
Nozzle material specification:
SA-106 B Smls pipe (ASME II-D p. 10, ln. 5)
Nozzle longitudinal joint efficiency:
1.00
Nozzle description:
2" Sch 160
Flange description:
2 inch 300# WN A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (ASME II-D p. 382, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
Liquid static head on flange:
0 psi
ASME B16.5 flange rating MAWP:
727 psi @ 120F
ASME B16.5 flange rating MAP:
740 psi @ 70F
ASME B16.5 flange hydro test:
1125 psi @ 70F
Nozzle orientation:
90
Local vessel minimum thickness:
0.5 in
Nozzle center line offset to datum line:
36.5354 in
End of nozzle to shell center:
20 in
Nozzle inside diameter, new:
1.687 in
Nozzle nominal wall thickness:
0.344 in
Nozzle corrosion allowance:
0.125 in
Projection available outside vessel, Lpr: 6 in
Reinforcement Calculations for Internal Pressure

The vessel wall thickness governs the MAWP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)
UG-37 Area Calculation Summary

(in2)
For P = 541.46 psi @ 120 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
This nozzle is exempt from area

calculations per UG-36(c)(3)(a)
treq
tmin
0.2598 0.3010
Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength
calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg 41)
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.2408
Status
weld size is adequate
Calculations for internal pressure 541.46 psi @ 120 F

Fig UCS-66.2 general note (1) applies.
Nozzle UCS-66 governing thk: 0.301 in

Nozzle rated MDMT:
-155 F
Limits of reinforcement per UG-40

Parallel to the vessel wall:
d = 1.937 in
Normal to the vessel wall outside: 2.5*(tn - Cn) + te = 0.5475 in

Nozzle required thickness per UG-27(c)(1)
trn
P*Rn/(Sn*E - 0.6*P)
541.4581*0.9685/(17100*1 - 0.6*541.4581)
0.0313 in
Required thickness tr from UG-37(a)

tr
P*Ro/(S*E + 0.4*P)
541.4581*14/(20000*1 + 0.4*541.4581)
0.375 in
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check

Fillet weld: tmin = lesser of 0.75 or tn or t = 0.219 in
tc(min) = lesser of 0.25 or 0.7*tmin = 0.1533 in
tc(actual) = 0.7*Leg = 0.7*0.344 = 0.2408 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr1 = 0.1563 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0.5 in
Wall thickness per UG-16(b):
tr3 = 0.1875 in
Standard wall pipe per UG-45(b)(4): tr4 = 0.2598 in

The greater of tr2 or tr3:
tr5 = 0.5 in
The lesser of tr4 or tr5:
tr6 = 0.2598 in
Required per UG-45 is the larger of tr1 or tr6 = 0.2598 in

Available nozzle wall thickness new, tn = 0.8750*0.344 = 0.301 in
The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

(in2)
For P = 724.61 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.2408
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
724.6132*0.8435/(17100*1 - 0.6*724.6132)
0.0367 in

tr
P*Ro/(S*E + 0.4*P)
724.6132*14/(20000*1 + 0.4*724.6132)
0.5 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.344 = 0.2408 in
tr1 = 0.0367 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

Leg41 =
0.3440 in
Located on:
Cylinder #1
0.5824 psi
1.00
Nozzle description:
2" Sch 160
Flange description:
2 inch 300# WN A105
Bolt Material:
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0.552 psi
727 psi @ 120F
740 psi @ 70F
1125 psi @ 70F
Nozzle orientation:
90
0.5 in
10.7087 in
20 in
1.687 in
0.344 in
0.125 in

UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)
For P = 541.46 psi @ 120 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.2408
Status


Nozzle rated MDMT:
-155 F

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
541.4607*0.9685/(17100*1 - 0.6*541.4607)
0.0313 in

tr
P*Ro/(S*E + 0.4*P)
541.4607*14/(20000*1 + 0.4*541.4607)
0.375 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.344 = 0.2408 in
tr1 = 0.1563 in (E =1)
tr2 = 0.5 in
tr3 = 0.1875 in

tr5 = 0.5 in
tr6 = 0.2598 in



(in2)
For P = 724.61 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.2408
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
724.6132*0.8435/(17100*1 - 0.6*724.6132)
0.0367 in

tr
P*Ro/(S*E + 0.4*P)
724.6132*14/(20000*1 + 0.4*724.6132)
0.5 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.344 = 0.2408 in
tr1 = 0.0367 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

Drain (N3)
Leg41 =
0.3571 in
Located on:
Ellipsoidal Head #2
1.498 psi
1.00
Nozzle description:
2" Sch 160
Flange description:
2 inch 300# WN A105
Bolt Material:
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
1.5161 psi
727 psi @ 120F
740 psi @ 70F
1125 psi @ 70F
Nozzle orientation:
Calculated as hillside:
no
0.5 in
End of nozzle to datum line:
-16 in
1.687 in
0.344 in
0.125 in
Projection available outside vessel, Lpr: 6.7761 in

Distance to head center, R:
0 in

UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)
For P = 602.39 psi @ 120 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.2500
Status


Nozzle rated MDMT:
-155 F

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
602.3891*0.9685/(17100*1 - 0.6*602.3891)
0.0349 in
Required thickness tr from UG-37(a)(3)

tr
P*K1*Do/(2*S*E + 0.8*P)
602.3891*0.9*Diao/(2*20000*1 + 0.8*602.3891)
0.375 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
Interpretation VIII-1-83-66 has been applied.
tr1 = 0.1599 in (E =1)
tr2 = 0.5307 in
tr3 = 0.1875 in

tr5 = 0.5307 in
tr6 = 0.2598 in


The attached ASME B16.5 flange limits the nozzle MAP.
UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)
For P = 740 psi @ 70 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.2500
Status
Calculations for internal pressure 740 psi @ 70 F

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
740*0.8435/(17100*1 - 0.6*740)
0.0375 in

tr
P*K1*Do/(2*S*E + 0.8*P)
740*0.9*Diao/(2*20000*1 + 0.8*740)
0.4594 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.0375 in (E =1)
tr2 = 0.5013 in
tr3 = 0.0625 in

tr5 = 0.5013 in
tr6 = 0.1348 in

Gas Outlet (N2)
Leg41 =
0.4000 in
tw(upper) = 0.5000 in
Leg42 =
0.4000 in
Dp =
8.5000 in
te =
0.5000 in
Located on:
Ellipsoidal Head #1
0 psi
1.00
Nozzle description:
4" Sch 160
Pad material specification:
SA-516 70 (ASME II-D p. 14, ln. 20)
Pad diameter:
8.5 in
Flange description:
4 inch 300# WN A105
Bolt Material:
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
727 psi @ 120F
740 psi @ 70F
1125 psi @ 70F
Nozzle orientation:
no
0.5 in
112 in
3.438 in
0.531 in
0.125 in

0 in
Pad is split:
no

UG-45 Nozzle
Wall
Thickness
Summary (in)
UG-37 Area Calculation Summary (in2)

For P = 602.41 psi @ 120 F
The opening is adequately reinforced
The nozzle passes

UG-45
A
required
A
available
A1
1.4272 2.1192 --
A2
A3
0.5444 --
A
welds
A5
treq
tmin
1.4380 0.1368 0.3324 0.4646
Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load
W
Path 1-1
strength
Weld load
W1-1
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
28,543.05 42,384.00 83,591.66 18,830.95 115,229.22 47,590.95 91,569.58

Required weld
throat size (in)
Actual weld
throat size (in)
Nozzle to pad fillet (Leg 41)
0.2500
0.2800
Pad to shell fillet (Leg 42)
0.1875
0.2800
Nozzle to pad groove (Upper)
0.2842
0.5000
Weld description
Status

Fig UCS-66.1 MDMT reduction = 38.3 F, (coincident ratio = 0.61693).
Nozzle UCS-66 governing thk:
0.4646 in
Nozzle rated MDMT:
-155
Pad UCS-66 governing thickness: 0.5
in
Pad rated MDMT:
-45.3

d = 3.688 in
Normal to the vessel wall outside: 2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
602.4132*1.844/(17100*1 - 0.6*602.4132)
0.0664 in

tr
P*K1*Do/(2*S*E + 0.8*P)
602.4132*0.9*Diao/(2*20000*1 + 0.8*602.4132)
0.375 in
Area required per UG-37(c)

Allowable stresses: Sn = 17100, Sv = 20000, Sp = 20000 psi
fr1 = lesser of 1 or Sn/Sv = 0.855
fr3 = lesser of fr2 or Sp/Sv = 0.855
fr4 = lesser of 1 or Sp/Sv = 1
A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.688*0.375*1 + 2*0.406*0.375*1*(1 - 0.855)
1.4272 in2
Area available from FIG. UG-37.1

A1 = larger of the following= 0 in2
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
3.688*(1*0.375 - 1*0.375) - 2*0.406*(1*0.375 - 1*0.375)*(1 - 0.855)
0 in2
2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
2*(0.375 + 0.406)*(1*0.375 - 1*0.375) - 2*0.406*(1*0.375 - 1*0.375)*(1 - 0.855)
0 in2
A2 = smaller of the following= 0.5444 in2
A41
A42
5*(tn - trn)*fr2*t
5*(0.406 - 0.0664)*0.855*0.375
0.5444 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.406 - 0.0664)*(2.5*0.406 + 0.5)*0.855
0.8798 in2
Leg2*fr3
0.42*0.855
0.1368 in2
Leg2*fr4
02*1
0 in2
(Part of the weld is outside of the limits)

A5
=
(Dp - d - 2*tn)*te*fr4
=
(7.376 - 3.688 - 2*0.406)*0.5*1
1.438 in2
Area =
A1 + A2 + A41 + A42 + A5
0 + 0.5444 + 0.1368 + 0 + 1.438
2.1192 in2
As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check
Inner fillet: tmin
tc(min)
= lesser of 0.75 or tn or te = 0.406 in

= lesser of 0.25 or 0.7*tmin = 0.25 in
tc(actual) = 0.7*Leg = 0.7*0.4 = 0.28 in

Outer fillet: tmin
tw(min)
= lesser of 0.75 or te or t = 0.375 in

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.4 = 0.28 in

tr1 = 0.1914 in (E =1)
tr2 = 0.5307 in
tr3 = 0.1875 in

tr5 = 0.5307 in
tr6 = 0.3324 in

Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0.74*20000 = 14800 psi
Nozzle wall in shear:
0.7*17100 =
11970 psi
Inner fillet weld in shear:
0.49*17100 = 8379 psi
Outer fillet weld in shear:
0.49*20000 = 9800 psi
Upper groove weld in tension: 0.74*20000 = 14800 psi

Strength of welded joints:
(1) Inner fillet weld in shear
(/2)*Nozzle OD*Leg*Si = (/2)*4.5*0.4*8379 = 23691.06 lbf
(2) Outer fillet weld in shear
(/2)*Pad OD*Leg*So = (/2)*8.5*0.4*9800 = 52338.94 lbf
(3) Nozzle wall in shear
(/2)*Mean nozzle dia*tn*Sn = (/2)*4.094*0.406*11970 = 31252.73 lbf
(4) Groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*4.5*0.375*14800 = 39230.64 lbf
(6) Upper groove weld in tension

Loading on welds per UG-41(b)(1)
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.4272 - 0 + 2*0.406*0.855*(1*0.375 - 1*0.375))*20000
28543.05 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.5444 + 1.438 + 0.1368 + 0)*20000
42384 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.5444 + 0 + 0.1368 + 0 + 2*0.406*0.375*0.855)*20000
18830.95 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.5444 + 0 + 1.438 + 0.1368 + 0 + 0 + 2*0.406*0.375*0.855)*20000
47590.95 lbf
Load for path 1-1 lesser of W or W1-1 = 28543.05 lbf

Path 1-1 through (2) & (3) = 52338.94 + 31252.73 = 83591.66 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Path 2-2 through (1), (4), (6) = 23691.06 + 39230.64 + 52307.52 = 115229.2 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Path 3-3 through (2), (4) = 52338.94 + 39230.64 = 91569.58 lbf

The attached ASME B16.5 flange limits the nozzle MAP.
UG-45 Nozzle
Wall
Thickness
Summary (in)

For P = 740 psi @ 70 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.6502 2.4298 0.1333 0.9717 --
A5
A
welds
treq
tmin
1.1880 0.1368 0.2074 0.4646

Weld load
W
Path 1-1
strength
Weld load
W1-1
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
31,074.51 45,930.00 91,965.80 31,250.10 128,306.10 55,010.10 104,646.45

Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.2800
0.2500
0.2800
0.3500
0.5000
Weld description
Status
Calculations for internal pressure 740 psi @ 70 F

d = 3.438 in

trn
P*Rn/(Sn*E - 0.6*P)
740*1.719/(17100*1 - 0.6*740)
0.0764 in

tr
P*K1*Do/(2*S*E + 0.8*P)
740*0.9*Diao/(2*20000*1 + 0.8*740)
0.4594 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.438*0.4594*1 + 2*0.531*0.4594*1*(1 - 0.855)
1.6502 in2

A1 = larger of the following= 0.1333 in2
=
3.438*(1*0.5 - 1*0.4594) - 2*0.531*(1*0.5 - 1*0.4594)*(1 - 0.855)
0.1333 in2
2*(0.5 + 0.531)*(1*0.5 - 1*0.4594) - 2*0.531*(1*0.5 - 1*0.4594)*(1 - 0.855)
0.0775 in2
A41
A42
5*(tn - trn)*fr2*t
5*(0.531 - 0.0764)*0.855*0.5
0.9717 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.531 - 0.0764)*(2.5*0.531 + 0.5)*0.855
1.4206 in2
Leg2*fr3
0.42*0.855
0.1368 in2
Leg2*fr4
02*1
0 in2

A5
=
=
(6.876 - 3.438 - 2*0.531)*0.5*1
1.188 in2
Area =
A1 + A2 + A41 + A42 + A5
0.1333 + 0.9717 + 0.1368 + 0 + 1.188
2.4298 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.4 = 0.28 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.4 = 0.28 in

tr1 = 0.0764 in (E =1)
tr2 = 0.5013 in
tr3 = 0.0625 in

tr5 = 0.5013 in
tr6 = 0.2074 in

0.74*20000 = 14800 psi
0.7*17100 =
11970 psi
0.49*17100 = 8379 psi
0.49*20000 = 9800 psi

(/2)*Pad OD*Leg*So = (/2)*8.5*0.4*9800 = 52338.94 lbf

W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.6502 - 0.1333 + 2*0.531*0.855*(1*0.5 - 1*0.4594))*20000
31074.51 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.9717 + 1.188 + 0.1368 + 0)*20000
45930 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.9717 + 0 + 0.1368 + 0 + 2*0.531*0.5*0.855)*20000
31250.1 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.9717 + 0 + 1.188 + 0.1368 + 0 + 0 + 2*0.531*0.5*0.855)*20000
55010.1 lbf

Path 1-1 through (2) & (3) = 52338.94 + 39626.86 = 91965.8 lbf
Path 2-2 through (1), (4), (6) = 23691.06 + 52307.52 + 52307.52 = 128306.1 lbf
Path 3-3 through (2), (4) = 52338.94 + 52307.52 = 104646.5 lbf
Inlet (N1)
Leg41 =
0.4000 in
Leg42 =
0.4000 in
Dp =
8.5000 in
te =
0.5000 in
Located on:
Cylinder #1
0 psi
1.00
Nozzle description:
4" Sch 160
SA-516 70 (ASME II-D p. 14, ln. 20)
Pad diameter:
8.5 in
Flange description:
4 inch 300# WN A105
Bolt Material:
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
727 psi @ 120F
740 psi @ 70F
1125 psi @ 70F
Nozzle orientation:
0.5 in
50 in
20 in
3.438 in
0.531 in
0.125 in

Pad is split:
no

UG-45 Nozzle
Wall
Thickness
Summary (in)

For P = 541.46 psi @ 120 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.4270 2.1304 0.0001 0.5555 --
A5
A
welds
treq
tmin
1.4380 0.1368 0.3324 0.4646

Weld load
W
Path 1-1
strength
Weld load
W1-1
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
28,538.56 42,606.00 83,591.66 19,052.95 115,229.22 47,812.95 91,569.58

Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.2800
0.1875
0.2800
0.2842
0.5000
Weld description
Status

0.4646 in
Nozzle rated MDMT:
-155
in
Pad rated MDMT:
-38.5

d = 3.688 in

trn
P*Rn/(Sn*E - 0.6*P)
541.4581*1.844/(17100*1 - 0.6*541.4581)
0.0595 in

tr
P*Ro/(S*E + 0.4*P)
541.4581*14/(20000*1 + 0.4*541.4581)
0.375 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.688*0.375*1 + 2*0.406*0.375*1*(1 - 0.855)
1.427 in2

=
3.688*(1*0.375 - 1*0.375) - 2*0.406*(1*0.375 - 1*0.375)*(1 - 0.855)
0.0001 in2
2*(0.375 + 0.406)*(1*0.375 - 1*0.375) - 2*0.406*(1*0.375 - 1*0.375)*(1 - 0.855)
0.0001 in2
A41
A42
5*(tn - trn)*fr2*t
5*(0.406 - 0.0595)*0.855*0.375
0.5555 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.406 - 0.0595)*(2.5*0.406 + 0.5)*0.855
0.8977 in2
Leg2*fr3
0.42*0.855
0.1368 in2
Leg2*fr4
02*1
0 in2

A5
=
=
(7.376 - 3.688 - 2*0.406)*0.5*1
1.438 in2
Area =
A1 + A2 + A41 + A42 + A5
0.0001 + 0.5555 + 0.1368 + 0 + 1.438
2.1304 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.4 = 0.28 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.4 = 0.28 in

tr1 = 0.1845 in (E =1)
tr2 = 0.5 in
tr3 = 0.1875 in

tr5 = 0.5 in
tr6 = 0.3324 in

0.74*20000 = 14800 psi
0.7*17100 =
11970 psi
0.49*17100 = 8379 psi
0.49*20000 = 9800 psi

(/2)*Pad OD*Leg*So = (/2)*8.5*0.4*9800 = 52338.94 lbf

W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.427 - 0.0001 + 2*0.406*0.855*(1*0.375 - 1*0.375))*20000
28538.56 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.5555 + 1.438 + 0.1368 + 0)*20000
42606 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.5555 + 0 + 0.1368 + 0 + 2*0.406*0.375*0.855)*20000
19052.95 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.5555 + 0 + 1.438 + 0.1368 + 0 + 0 + 2*0.406*0.375*0.855)*20000
47812.95 lbf

Path 1-1 through (2) & (3) = 52338.94 + 31252.73 = 83591.66 lbf
Path 2-2 through (1), (4), (6) = 23691.06 + 39230.64 + 52307.52 = 115229.2 lbf
Path 3-3 through (2), (4) = 52338.94 + 39230.64 = 91569.58 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)

For P = 724.61 psi @ 70 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.7959 2.3002 0.0001 0.9753 --
A5
A
welds
treq
tmin
1.1880 0.1368 0.2074 0.4646

Weld load
W
Path 1-1
strength
Weld load
W1-1
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
35,916.82 46,002.00 91,965.80 31,322.10 128,306.10 55,082.10 104,646.45

Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.2800
0.2500
0.2800
0.3500
0.5000
Weld description
Status

d = 3.438 in

trn
P*Rn/(Sn*E - 0.6*P)
724.6132*1.719/(17100*1 - 0.6*724.6132)
0.0747 in

tr
P*Ro/(S*E + 0.4*P)
724.6132*14/(20000*1 + 0.4*724.6132)
0.5 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.438*0.5*1 + 2*0.531*0.5*1*(1 - 0.855)
1.7959 in2

=
3.438*(1*0.5 - 1*0.5) - 2*0.531*(1*0.5 - 1*0.5)*(1 - 0.855)
0.0001 in2
2*(0.5 + 0.531)*(1*0.5 - 1*0.5) - 2*0.531*(1*0.5 - 1*0.5)*(1 - 0.855)
0 in2
A41
A42
5*(tn - trn)*fr2*t
5*(0.531 - 0.0747)*0.855*0.5
0.9753 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.531 - 0.0747)*(2.5*0.531 + 0.5)*0.855
1.4259 in2
Leg2*fr3
0.42*0.855
0.1368 in2
Leg2*fr4
02*1
0 in2

A5
=
=
(6.876 - 3.438 - 2*0.531)*0.5*1
1.188 in2
Area =
A1 + A2 + A41 + A42 + A5
0.0001 + 0.9753 + 0.1368 + 0 + 1.188
2.3002 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.4 = 0.28 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.4 = 0.28 in

tr1 = 0.0747 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.2074 in

0.74*20000 = 14800 psi
0.7*17100 =
11970 psi
0.49*17100 = 8379 psi
0.49*20000 = 9800 psi

(/2)*Pad OD*Leg*So = (/2)*8.5*0.4*9800 = 52338.94 lbf

W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1.7959 - 0.0001 + 2*0.531*0.855*(1*0.5 - 1*0.5))*20000
35916.82 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.9753 + 1.188 + 0.1368 + 0)*20000
46002 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.9753 + 0 + 0.1368 + 0 + 2*0.531*0.5*0.855)*20000
31322.1 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.9753 + 0 + 1.188 + 0.1368 + 0 + 0 + 2*0.531*0.5*0.855)*20000
55082.1 lbf

Path 1-1 through (2) & (3) = 52338.94 + 39626.86 = 91965.8 lbf
Path 2-2 through (1), (4), (6) = 23691.06 + 52307.52 + 52307.52 = 128306.1 lbf
Path 3-3 through (2), (4) = 52338.94 + 52307.52 = 104646.5 lbf
Liquid Outlet (N4)
Leg41 =
0.3571 in
Leg43 =
0.3000 in
hnew =
4.0000 in
Located on:
Cylinder #1
0.8246 psi
1.00
Nozzle description:
2" Sch 160
Flange description:
2 inch 300# WN A105
Bolt Material:
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0.7941 psi
727 psi @ 120F
740 psi @ 70F
1125 psi @ 70F
Nozzle orientation:
0.5 in
4 in
20 in
1.687 in
0.344 in
0.125 in

UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)
For P = 541.49 psi @ 120 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.2500
Status


Nozzle rated MDMT:
-155 F

d = 1.937 in

Normal to the vessel wall inside:
2.5*(tn - Cn - C) = 0.235 in

trn
P*Rn/(Sn*E - 0.6*P)
541.4855*0.9685/(17100*1 - 0.6*541.4855)
0.0313 in

tr
P*Ro/(S*E + 0.4*P)
541.4855*14/(20000*1 + 0.4*541.4855)
0.375 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.1563 in (E =1)
tr2 = 0.5 in
tr3 = 0.1875 in

tr5 = 0.5 in
tr6 = 0.2598 in



(in2)
For P = 724.61 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.2500
Status

(Rn + tn + t )= 1.6875 in

Normal to the vessel wall inside:
2.5*(tn - Cn - C) = 0.86 in

trn
P*Rn/(Sn*E - 0.6*P)
724.6132*0.8435/(17100*1 - 0.6*724.6132)
0.0367 in

tr
P*Ro/(S*E + 0.4*P)
724.6132*14/(20000*1 + 0.4*724.6132)
0.5 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.0367 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

Manhole (MH)
Leg41 =
0.4000 in
Leg42 =
0.4000 in
Dp =
28.2362 in
te =
0.5000 in
Located on:
Cylinder #1
0.3478 psi
1.00
Nozzle description:
18" Sch 40
SA-516 70 (ASME II-D p. 14, ln. 20)
Pad diameter:
28.2362 in
Flange description:
18 inch 300# WN A105
Bolt Material:
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0.0432 psi
727 psi @ 120F
740 psi @ 70F
1125 psi @ 70F
Nozzle orientation:
180
0.5 in
24.8032 in
26.25 in
16.876 in
0.562 in
0.125 in

Pad is split:
no

Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)

For P = 508.68 psi @ 120 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
6.0814 6.0823 0.3827 0.2847 --
A5
A
welds
treq
tmin
5.1181 0.2968 0.4531 0.4918

Weld load
W
Path 1-1
strength
Weld load
W1-1
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
114,310.72 113,992.21 318,174.41 14,034.53 460,916.88 119,596.73 330,787.69

Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.2800
0.1875
0.2800
0.3059
0.5000
Weld description
Status

Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -7.792 F
Rated MDMT is governed by UCS-66(b)(2).
0.4918 in
Nozzle rated MDMT:
-55
in
Pad rated MDMT:
-38.4

d = 17.126 in

trn
P*Rn/(Sn*E - 0.6*P)
508.6829*8.563/(17100*1 - 0.6*508.6829)
0.2594 in

tr
P*Ro/(S*E + 0.4*P)
508.6829*14/(20000*1 + 0.4*508.6829)
0.3525 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
17.126*0.3525*1 + 2*0.437*0.3525*1*(1 - 0.855)
6.0814 in2

=
17.126*(1*0.375 - 1*0.3525) - 2*0.437*(1*0.375 - 1*0.3525)*(1 - 0.855)
0.3827 in2
2*(0.375 + 0.437)*(1*0.375 - 1*0.3525) - 2*0.437*(1*0.375 - 1*0.3525)*(1 - 0.855)
0.0337 in2
A41
A42
A5
5*(tn - trn)*fr2*t
5*(0.437 - 0.2594)*0.855*0.375
0.2847 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.437 - 0.2594)*(2.5*0.437 + 0.5)*0.855
0.4836 in2
Leg2*fr3
0.42*0.855
0.1368 in2
Leg2*fr4
0.42*1
0.16 in2
(28.2362 - 17.126 - 2*0.437)*0.5*1
Area =
5.1181 in2
A1 + A2 + A41 + A42 + A5
0.3827 + 0.2847 + 0.1368 + 0.16 + 5.1181
6.0823 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.4 = 0.28 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.4 = 0.28 in

tr1 = 0.3844 in (E =1)
tr2 = 0.4775 in
tr3 = 0.1875 in

tr5 = 0.4775 in
tr6 = 0.4531 in

0.74*20000 = 14800 psi
0.7*17100 =
0.49*17100 = 8379 psi
11970 psi
0.49*20000 = 9800 psi

(/2)*Nozzle OD*Leg*Si = (/2)*18*0.4*8379 = 94764.26 lbf
(/2)*Pad OD*Leg*So = (/2)*28.2362*0.4*9800 = 173865.2 lbf
(/2)*Nozzle OD*tw*Sg = (/2)*18*0.375*14800 = 156922.5 lbf

W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(6.0814 - 0.3827 + 2*0.437*0.855*(1*0.375 - 1*0.3525))*20000
114310.7 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.2847 + 5.1181 + 0.1368 + 0.16)*20000
113992.2 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.2847 + 0 + 0.1368 + 0 + 2*0.437*0.375*0.855)*20000
14034.53 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.2847 + 0 + 5.1181 + 0.1368 + 0.16 + 0 + 2*0.437*0.375*0.855)*20000
119596.7 lbf

Path 1-1 through (2) & (3) = 173865.2 + 144309.3 = 318174.4 lbf
Path 2-2 through (1), (4), (6) = 94764.26 + 156922.5 + 209230.1 = 460916.9 lbf
Path 3-3 through (2), (4) = 173865.2 + 156922.5 = 330787.7 lbf
Check the opening per Appendix 1-7
Area required within 75 percent of the limits of reinforcement
= 2/3 * A = (2/3)*6.0814 = 4.0543 in2
Area that is within 75 percent of the limits of reinforcement is:
A1 = larger of 0.0337 or
A5
(2*limits - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
(2*12.8445 - 17.126)*(1*0.375 - 1*0.3525) - 2*0.437*(1*0.375 - 1*0.3525)*(1 - 0.855)
0.1899 in2
(25.689 - 17.126 - 2*0.437)*0.5*1
3.8445 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
0.1899 + 0.2847 + 0 + 0.1368 + 0 + 0 + 3.8445
4.4559 in2
The area placement requirements of Appendix 1-7 are satisfied.

The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of 1-7(b)(2),(3)
and (4).
Rn/R ratio does not exceed 0.7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).

Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)

For P = 613.14 psi @ 70 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
7.2245 7.2255 1.2702 0.5404 --
A5
A
welds
treq
tmin
5.1181 0.2968 0.3281 0.4918

Weld load
W
Path 1-1
strength
Weld load
W1-1
Path 2-2
strength
Weld load
W2-2
Weld load
W3-3
Path 3-3
strength
120,547.30 119,106.21 358,131.94 23,154.20 513,224.41 128,716.41 383,095.25

Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.2800
0.2500
0.2800
0.3500
0.5000
Weld description
Status

d = 16.876 in

trn
P*Rn/(Sn*E - 0.6*P)
613.1401*8.438/(17100*1 - 0.6*613.1401)
0.3092 in

tr
P*Ro/(S*E + 0.4*P)
613.1401*14/(20000*1 + 0.4*613.1401)
0.424 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
16.876*0.424*1 + 2*0.562*0.424*1*(1 - 0.855)
7.2245 in2

=
16.876*(1*0.5 - 1*0.424) - 2*0.562*(1*0.5 - 1*0.424)*(1 - 0.855)
1.2702 in2
2*(0.5 + 0.562)*(1*0.5 - 1*0.424) - 2*0.562*(1*0.5 - 1*0.424)*(1 - 0.855)
0.149 in2
A41
A42
A5
5*(tn - trn)*fr2*t
5*(0.562 - 0.3092)*0.855*0.5
0.5404 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.562 - 0.3092)*(2.5*0.562 + 0.5)*0.855
0.8235 in2
Leg2*fr3
0.42*0.855
0.1368 in2
Leg2*fr4
0.42*1
0.16 in2
(28.2362 - 16.876 - 2*0.562)*0.5*1
5.1181 in2
Area =
A1 + A2 + A41 + A42 + A5
1.2702 + 0.5404 + 0.1368 + 0.16 + 5.1181
7.2255 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.4 = 0.28 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.4 = 0.28 in

tr1 = 0.3092 in (E =1)
tr2 = 0.424 in
tr3 = 0.0625 in

tr5 = 0.424 in
tr6 = 0.3281 in

0.74*20000 = 14800 psi
0.7*17100 =
0.49*17100 = 8379 psi
0.49*20000 = 9800 psi
11970 psi

(/2)*Nozzle OD*Leg*Si = (/2)*18*0.4*8379 = 94764.26 lbf
(/2)*Pad OD*Leg*So = (/2)*28.2362*0.4*9800 = 173865.2 lbf
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(7.2245 - 1.2702 + 2*0.562*0.855*(1*0.5 - 1*0.424))*20000
120547.3 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.5404 + 5.1181 + 0.1368 + 0.16)*20000
119106.2 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.5404 + 0 + 0.1368 + 0 + 2*0.562*0.5*0.855)*20000
23154.2 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.5404 + 0 + 5.1181 + 0.1368 + 0.16 + 0 + 2*0.562*0.5*0.855)*20000
128716.4 lbf

Path 1-1 through (2) & (3) = 173865.2 + 184266.8 = 358131.9 lbf
Path 2-2 through (1), (4), (6) = 94764.26 + 209230.1 + 209230.1 = 513224.4 lbf
Path 3-3 through (2), (4) = 173865.2 + 209230.1 = 383095.3 lbf
Check the opening per Appendix 1-7
Area required within 75 percent of the limits of reinforcement
= 2/3 * A = (2/3)*7.2245 = 4.8164 in2
Area that is within 75 percent of the limits of reinforcement is:
A1 = larger of 0.149 or
A5
(2*limits - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
(2*12.657 - 16.876)*(1*0.5 - 1*0.424) - 2*0.562*(1*0.5 - 1*0.424)*(1 - 0.855)
0.6289 in2
(25.314 - 16.876 - 2*0.562)*0.5*1
3.657 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
0.6289 + 0.5404 + 0 + 0.1368 + 0 + 0 + 3.657
4.9631 in2
The area placement requirements of Appendix 1-7 are satisfied.
The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of 1-7(b)(2),(3)
and (4).
Rn/R ratio does not exceed 0.7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).
PI (N7)
Leg41 =
0.3750 in
Located on:
Cylinder #1
0 psi
1.00
Nozzle description:
2" Sch 160
Flange description:
2 inch 300# WN A105
Bolt Material:
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
727 psi @ 120F
740 psi @ 70F
1125 psi @ 70F
Nozzle orientation:
135
0.5 in
87.9921 in
20 in
1.687 in
0.344 in
0.125 in

UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)
For P = 541.46 psi @ 120 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.2625
Status


Nozzle rated MDMT:
-155 F

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
541.4581*0.9685/(17100*1 - 0.6*541.4581)
0.0313 in

tr
P*Ro/(S*E + 0.4*P)
541.4581*14/(20000*1 + 0.4*541.4581)
0.375 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
tr1 = 0.1563 in (E =1)
tr2 = 0.5 in
tr3 = 0.1875 in

tr5 = 0.5 in
tr6 = 0.2598 in



(in2)
For P = 724.61 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.2625
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
724.6132*0.8435/(17100*1 - 0.6*724.6132)
0.0367 in

tr
P*Ro/(S*E + 0.4*P)
724.6132*14/(20000*1 + 0.4*724.6132)
0.5 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
tr1 = 0.0367 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

PSV (N5)
Leg41 =
0.3750 in
Located on:
Cylinder #1
0 psi
1.00
Nozzle description:
1.500" XX Heavy
Flange description:
1.5 inch 300# WN A105
Bolt Material:
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
727 psi @ 120F
740 psi @ 70F
1125 psi @ 70F
Nozzle orientation:
315
0.5 in
90 in
20 in
1.1 in
0.4 in
0.125 in


(in2)
For P = 541.46 psi @ 120 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2519 0.3500

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1925
0.2625
Status


Nozzle rated MDMT:
-155 F

d = 1.35 in

trn
P*Rn/(Sn*E - 0.6*P)
541.4581*0.675/(17100*1 - 0.6*541.4581)
0.0218 in

tr
P*Ro/(S*E + 0.4*P)
541.4581*14/(20000*1 + 0.4*541.4581)
0.375 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
tr1 = 0.1468 in (E =1)
tr2 = 0.5 in
tr3 = 0.1875 in

tr5 = 0.5 in
tr6 = 0.2519 in



(in2)
For P = 724.61 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1269 0.3500

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.2625
Status

(Rn + tn + t )= 1.45 in
Normal to the vessel wall outside: 2.5*(tn - Cn) + te = 1 in

trn
P*Rn/(Sn*E - 0.6*P)
724.6132*0.55/(17100*1 - 0.6*724.6132)
0.0239 in

tr
P*Ro/(S*E + 0.4*P)
724.6132*14/(20000*1 + 0.4*724.6132)
0.5 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
tr1 = 0.0239 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1269 in

RD (N10)
Leg41 =
0.3571 in
Located on:
Ellipsoidal Head #1
0 psi
1.00
Nozzle description:
2" Sch 160
Flange description:
2 inch 300# WN A105
Bolt Material:
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
727 psi @ 120F
740 psi @ 70F
1125 psi @ 70F
Nozzle orientation:
270
yes
0.5 in
111.9843 in
1.687 in
0.344 in
0.125 in
Opening chord length:
2.2231 in

10.2362 in

UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)
For P = 555.59 psi @ 120 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.2500
Status


Nozzle rated MDMT:
-155 F

d = 2.2231 in

trn
P*Rn/(Sn*E - 0.6*P)
555.5916*0.9685/(17100*1 - 0.6*555.5916)
0.0321 in

tr
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1))

555.5916*28*0.987934 / (2*20000*1 + 2*555.5916*(0.987934 - 0.1))
0.375"
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.1571 in (E =1)
tr2 = 0.5 in
tr3 = 0.1875 in

tr5 = 0.5 in
tr6 = 0.2598 in


UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)
For P = 737.95 psi @ 70 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.2500
Status

d = 1.9402 in

trn
P*Rn/(Sn*E - 0.6*P)
737.9493*0.8435/(17100*1 - 0.6*737.9493)
0.0374 in

tr
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1))

737.9493*28*1 / (2*20000*1 + 2*737.9493*(1 - 0.1))
0.5"
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.0374 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

Leg41 =
0.3571 in
Located on:
Cylinder #1
0.3295 psi
1.00
Nozzle description:
2" Sch 160
Flange description:
2 inch 300# WN A105
Bolt Material:
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0.299 psi
727 psi @ 120F
740 psi @ 70F
1125 psi @ 70F
Nozzle orientation:
135
0.5 in
17.7165 in
20 in
1.687 in
0.344 in
0.125 in

Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)

For P = 370.26 psi @ 120 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
0.5147 0.5147 0.2205 0.1852 --
A
welds
A5
--
treq
tmin
0.1090 0.2598 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.2500
Status


Nozzle rated MDMT:
-155 F

d = 1.937 in

trn
P*Rn/(Sn*E - 0.6*P)
370.2636*0.9685/(17100*1 - 0.6*370.2636)
0.0212 in

tr
P*Ro/(S*E + 0.4*P)
370.2636*14/(20000*1 + 0.4*370.2636)
0.2573 in

Allowable stresses: Sn = 17100, Sv = 20000 psi

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
1.937*0.2573*1 + 2*0.219*0.2573*1*(1 - 0.855)
0.5147 in2

=
1.937*(1*0.375 - 1*0.2573) - 2*0.219*(1*0.375 - 1*0.2573)*(1 - 0.855)
0.2205 in2
2*(0.375 + 0.219)*(1*0.375 - 1*0.2573) - 2*0.219*(1*0.375 - 1*0.2573)*(1 - 0.855)
0.1324 in2
A41
5*(tn - trn)*fr2*t
5*(0.219 - 0.0212)*0.855*0.375
0.3171 in2
5*(tn - trn)*fr2*tn
5*(0.219 - 0.0212)*0.855*0.219
0.1852 in2
Leg2*fr2
0.35712*0.855
0.109 in2
Area =
A1 + A2 + A41
0.2205 + 0.1852 + 0.109
0.5147 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.1462 in (E =1)
tr2 = 0.3823 in
tr3 = 0.1875 in

tr5 = 0.3823 in
tr6 = 0.2598 in


Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)

For P = 584.8 psi @ 70 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
0.7230 0.7230 0.1515 0.4625 --
A
welds
A5
--
treq
0.1090 0.1348 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.2500
Status

(Rn + tn + t )= 1.6875 in

trn
P*Rn/(Sn*E - 0.6*P)
584.8007*0.8435/(17100*1 - 0.6*584.8007)
0.0295 in

tr
tmin
P*Ro/(S*E + 0.4*P)
584.8007*14/(20000*1 + 0.4*584.8007)
0.4046 in

Allowable stresses: Sn = 17100, Sv = 20000 psi

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
1.687*0.4046*1 + 2*0.344*0.4046*1*(1 - 0.855)
0.723 in2

=
1.687*(1*0.5 - 1*0.4046) - 2*0.344*(1*0.5 - 1*0.4046)*(1 - 0.855)
0.1514 in2
2*(0.5 + 0.344)*(1*0.5 - 1*0.4046) - 2*0.344*(1*0.5 - 1*0.4046)*(1 - 0.855)
0.1515 in2
A41
5*(tn - trn)*fr2*t
5*(0.344 - 0.0295)*0.855*0.5
0.6722 in2
5*(tn - trn)*fr2*tn
5*(0.344 - 0.0295)*0.855*0.344
0.4625 in2
Leg2*fr2
0.35712*0.855
0.109 in2
Area =
A1 + A2 + A41
0.1515 + 0.4625 + 0.109
0.723 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.0295 in (E =1)
tr2 = 0.4046 in
tr3 = 0.0625 in

tr5 = 0.4046 in
tr6 = 0.1348 in

Vent (N9)
Leg41 =
0.3571 in
Located on:
Ellipsoidal Head #1
0 psi
1.00
Nozzle description:
2" Sch 160
Flange description:
2 inch 300# WN A105
Bolt Material:
Flange rated MDMT:
-55F
(UCS-66(b)(1)(b))
0 psi
727 psi @ 120F
740 psi @ 70F
1125 psi @ 70F
Nozzle orientation:
90
yes
0.5 in
111.9843 in
1.687 in
0.344 in
0.125 in
Opening chord length:
2.2231 in

10.2362 in

UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)
For P = 555.59 psi @ 120 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2598 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1533
0.2500
Status


Nozzle rated MDMT:
-155 F

d = 2.2231 in

trn
P*Rn/(Sn*E - 0.6*P)
555.5916*0.9685/(17100*1 - 0.6*555.5916)
0.0321 in

tr
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1))

555.5916*28*0.987934 / (2*20000*1 + 2*555.5916*(0.987934 - 0.1))
0.375"
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.1571 in (E =1)
tr2 = 0.5 in
tr3 = 0.1875 in

tr5 = 0.5 in
tr6 = 0.2598 in


UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)
For P = 737.95 psi @ 70 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.3010

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2408
0.2500
Status

d = 1.9402 in

trn
P*Rn/(Sn*E - 0.6*P)
737.9493*0.8435/(17100*1 - 0.6*737.9493)
0.0374 in

tr
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1))

737.9493*28*1 / (2*20000*1 + 2*737.9493*(1 - 0.1))
0.5"
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.0374 in (E =1)
tr2 = 0.5 in
tr3 = 0.0625 in

tr5 = 0.5 in
tr6 = 0.1348 in

Skirt Base Ring

Base configuration:
Foundation compressive strength:
Concrete ultimate 28-day strength:
Anchor bolt material:
Anchor bolt allowable stress, Sb:
Bolt circle, BC:
Anchor bolt corrosion allowance:
Anchor bolt clearance:
Base plate material:
Base plate allowable stress, Sp:
Base plate inner diameter, Di:
Base plate outer diameter, Do:
Base plate thickness, tb:
Initial bolt preload:
Number of bolts, N:
Bolt size and type:
Bolt root area (corroded), Ab:
Diameter of anchor bolt holes, db:
Base M
(lb-ft)
single base plate without gussets

750 psi
3,000.00 psi
A 57
20,000.00 psi
31.53543 in
0 in
0.375 in
A 36
16,600.00 psi
23.58268 in
35.07874 in
0.472441 in
50 % (10,000.00 psi)
8
0.75 inch series 8 threaded
0.302 in2
1.125 in
W
(lb)
Required
bolt area
(in2)
tr
Base
(in)
Foundation
bearing
stress
(psi)
Load
Vessel
condition
Weight
operating, corroded
1,909.6 3,045.1 0.0000 0.3677
58.94
Weight
operating, new
1,946.4 3,527.9 0.0000 0.3710
60.00
Weight
empty, corroded
1,909.6 2,330.7 0.0036 0.3634
57.57
Weight
empty, new
1,946.4 2,828.0 0.0008 0.3668
58.66
Anchor bolt load (operating, corroded + Weight)

P = -W / N + 48 * M /(N*BC)
= -3,045.061 / 8 + 48 * 1,909.567 /(8*31.53543)
= -17.31416 lb
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (operating, corroded + Weight)
Ac = pi*(Do2 - Di2)/4 - N*pi*db2/4
= *(35.078742 - 23.582682)/4 - 8**1.1252/4
= 521.7009 in2
Ic = *(Do4 - Di4)/64
= *(35.078744 - 23.582684)/64
= 59,144.3945 in4
fc = N*Ab*Preload/Ac + W/Ac + 6*M*Do/Ic
= 8*0.302*10,000.00/521.7009 + 3,045.061/521.7009 + 6*1,909.567*35.07874/59,144.39
= 58.94 psi
As fc <= 750 psi the base plate width is satisfactory.
Base plate required thickness (operating, corroded + Weight)
tr = (3*fc*L2 / Sp)0.5
= (3*58.94227*3.5629922 / 16,600.00)0.5
= 0.3677349 in
The base plate thickness is satisfactory.

Anchor bolt load (operating, new + Weight)
P = -W / N + 48 * M /(N*BC)
= -3,527.902 / 8 + 48 * 1,946.378 /(8*31.53543)
= -70.66563 lb
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (operating, new + Weight)
Ac = pi*(Do2 - Di2)/4 - N*pi*db2/4
= *(35.078742 - 23.582682)/4 - 8**1.1252/4
= 521.7009 in2
Ic = *(Do4 - Di4)/64
= *(35.078744 - 23.582684)/64
= 59,144.3945 in4
= 8*0.302*10,000.00/521.7009 + 3,527.902/521.7009 + 6*1,946.378*35.07874/59,144.39
= 60.00 psi
Base plate required thickness (operating, new + Weight)
tr = (3*fc*L2 / Sp)0.5
= (3*59.99878*3.5629922 / 16,600.00)0.5
= 0.371016 in
Anchor bolt load (empty, corroded + Weight)
P = -W / N + 48 * M /(N*BC)
= -2,330.703 / 8 + 48 * 1,909.567 /(8*31.53543)
= 71.98061 lb
Required area per bolt = P / Sb = 3.599031E-03 in2
The area provided (0.302 in2) by the specified anchor bolt is adequate.
Foundation bearing stress (empty, corroded + Weight)
Ac = pi*(Do2 - Di2)/4 - N*pi*db2/4
= *(35.078742 - 23.582682)/4 - 8**1.1252/4
= 521.7009 in2
Ic = *(Do4 - Di4)/64
= *(35.078744 - 23.582684)/64
= 59,144.3945 in4
= 8*0.302*10,000.00/521.7009 + 2,330.703/521.7009 + 6*1,909.567*35.07874/59,144.39
= 57.57 psi
Base plate required thickness (empty, corroded + Weight)
tr = (3*fc*L2 / Sp)0.5
= (3*57.57299*3.5629922 / 16,600.00)0.5
= 0.3634384 in
Anchor bolt load (empty, new + Weight)
P = -W / N + 48 * M /(N*BC)
= -2,827.975 / 8 + 48 * 1,946.378 /(8*31.53543)
= 16.82525 lb
Required area per bolt = P / Sb = 8.412623E-04 in2
The area provided (0.302 in2) by the specified anchor bolt is adequate.
Foundation bearing stress (empty, new + Weight)
Ac = pi*(Do2 - Di2)/4 - N*pi*db2/4
= *(35.078742 - 23.582682)/4 - 8**1.1252/4
= 521.7009 in2
Ic = *(Do4 - Di4)/64
= *(35.078744 - 23.582684)/64
= 59,144.3945 in4
= 8*0.302*10,000.00/521.7009 + 2,827.975/521.7009 + 6*1,946.378*35.07874/59,144.39
= 58.66 psi
Base plate required thickness (empty, new + Weight)
tr = (3*fc*L2 / Sp)0.5
= (3*58.65715*3.5629922 / 16,600.00)0.5
= 0.3668444 in
Support Skirt
Material:
Design temperature, operating:
Inner diameter at top, new:
Inner diameter at bottom, new:
Overall length:
Corrosion allowance inside:
Corrosion allowance outside:
Weld joint efficiency top:
Weld joint efficiency bottom:
Nominal thickness, new:
Skirt is attached to:
96.8
27.48031
27.48031
39.37008
0.1181102
0
0.55
0.8
0.2362205
Skirt attachment offset:
3.3524
SA-36 (ASME II-D p. 6,

ln. 18)
F
in
in
in
in
in
in
Ellipsoidal Head #2
in down from the top
seam
Skirt design thickness, largest of the following + corrosion = 0.1238 in

The governing condition is due to weight, compressive stress at the base, operating & corroded.
The skirt thickness of 0.2362 in is adequate.
Loading
Vessel
Condition
(Stress)
Governing
Skirt
Location
Temperature
(F)
Allowable
Stress
(psi)
Calculated
Stress/E
(psi)
Required
thickness
(in)
Weight
operating, corroded (+)
top
96.80
16,600.00
76.23
0.0005
Weight
operating, corroded (-)
bottom
96.80
12,494.53
606.89
0.0057
Weight
operating, new (+)
top
96.80
16,600.00
12.55
0.0002
Weight
operating, new (-)
bottom
96.80
15,156.86
331.99
0.0052
Weight
empty, corroded (+)
top
70.00
16,600.00
201.98
0.0014
Weight
empty, corroded (-)
bottom
70.00
12,494.53
537.72
0.0051
Weight
empty, new (+)
top
70.00
16,600.00
74.43
0.0011
Weight
empty, new (-)
bottom
70.00
15,156.86
297.97
0.0046
Loading due to weight, operating & corroded

Windward side (tensile)
Required thickness, tensile stress at base:
t = -W/(*D*St*E) + 48*M/(*D2*St*E)
= -2,975.061/(*27.83464*16,600.00*0.8) + 48*1,909.567/(*27.834642*16,600.00*0.8)
= 0.0003 in
Required thickness, tensile stress at the top:
t = -Wt/(*Dt*St*E) + 48*Mt/(*Dt2*St*E)
= -2,859.994/(*27.83464*16,600.00*0.55) + 48*1,909.567/(*27.834642*16,600.00*0.55)
= 0.0005 in
Leeward side (compressive)
Required thickness, compressive stress at base:
t = W/(*D*Sc*Ec) + 48*M/(*D2*Sc*Ec)
= 2,975.061/(*27.83464*12,494.53*1) + 48*1,909.567/(*27.834642*12,494.53*1)
= 0.0057 in
Required thickness, compressive stress at the top:

t = Wt/(*Dt*Sc*Ec) + 48*Mt/(*Dt2*Sc*Ec)
= 2,859.994/(*27.83464*12,494.53*1) + 48*1,909.567/(*27.834642*12,494.53*1)
= 0.0056 in
Loading due to weight, operating & new

t = -W/(*D*St*E) + 48*M/(*D2*St*E)
= -3,457.902/(*27.71654*15,156.86*1) + 48*1,946.378/(*27.716542*15,156.86*1)
= 0.0001 in
= -3,228.744/(*27.71654*16,600.00*0.55) + 48*1,946.378/(*27.716542*16,600.00*0.55)
= 0.0002 in
t = W/(*D*Sc*Ec) + 48*M/(*D2*Sc*Ec)
= 3,457.902/(*27.71654*15,156.86*1) + 48*1,946.378/(*27.716542*15,156.86*1)
= 0.0052 in
= 3,228.744/(*27.71654*15,156.86*1) + 48*1,946.378/(*27.716542*15,156.86*1)
= 0.0050 in
Loading due to weight, empty & corroded

t = -W/(*D*St*E) + 48*M/(*D2*St*E)
= -2,260.703/(*27.83464*16,600.00*0.8) + 48*1,909.567/(*27.834642*16,600.00*0.8)
= 0.0009 in
= -2,145.636/(*27.83464*16,600.00*0.55) + 48*1,909.567/(*27.834642*16,600.00*0.55)
= 0.0014 in
t = W/(*D*Sc*Ec) + 48*M/(*D2*Sc*Ec)
= 2,260.703/(*27.83464*12,494.53*1) + 48*1,909.567/(*27.834642*12,494.53*1)
= 0.0051 in
= 2,145.636/(*27.83464*12,494.53*1) + 48*1,909.567/(*27.834642*12,494.53*1)
= 0.0050 in
Loading due to weight, empty & new

t = -W/(*D*St*E) + 48*M/(*D2*St*E)
= -2,757.975/(*27.71654*16,600.00*0.8) + 48*1,946.378/(*27.716542*16,600.00*0.8)
= 0.0005 in
= -2,528.817/(*27.71654*16,600.00*0.55) + 48*1,946.378/(*27.716542*16,600.00*0.55)
= 0.0011 in
t = W/(*D*Sc*Ec) + 48*M/(*D2*Sc*Ec)
= 2,757.975/(*27.71654*15,156.86*1) + 48*1,946.378/(*27.716542*15,156.86*1)
= 0.0046 in
= 2,528.817/(*27.71654*15,156.86*1) + 48*1,946.378/(*27.716542*15,156.86*1)
= 0.0045 in
Lifting Lug
Geometry Inputs
Attached To
Ellipsoidal Head #1
Orientation
Longitudinal
Length of Lug, L
5.5118"
Height of Lug, B
4.7244"
Thickness of Lug, t
0.7874"
Hole Diameter, d
1.5748"
Load eccentricity, a1
0.0000"
Distance from Load to shell or pad, a2
2.5591"
Weld size, tw
0.3150"
Width of Pad, Bp
6.4961"
Length of Pad, Lp
7.0866"
Pad Thickness, tp
0.5000"
Pad weld size, twp
0.3150"
Load angle normal to vessel,
45.0000
Angular Position
0.00
Load angle from vertical,
9.6220
Intermediate Values
Load factor
1.5000
Vessel Weight (new, incl. Load Factor), W
4279 lb
Lug Weight (new), Wlug
12 lb
Allowable stress, tensile, t
20000
psi
Allowable stress, shear, s
13500
psi
Allowable stress, bearing, p
30000
psi
Allowable stress, bending, b
22000
psi
Allowable stress, weld shear, allowable
13500
psi
Summary Values
Required Lift pin diameter, dreqd
0.1859"
Required Lug thickness, treqd
0.0155"
Lug Stress Ratio, ratio
0.02
Weld Shear Stress Ratio, ratio
0.05
Lug design
Acceptable
Lift Forces
Fr
Fr
=
=
force on vessel at lug

[W / cos(1)] * (1 - x1 / (x1 + x2))
(4279.282) / cos(9.6220) * (1 - 20.540/ (20.540
=
+ 4.172))
=
733 lbf
'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of
gravity
where
Lug Pin Diameter - Shear stress
dreqd =
=
dreqd
=
/d
=
=
=
/ s =
(2*Fr / (*s))0.5
(2*732.7986 /
(*13500.0))0.5
0.1859 / 1.5748
Fr / A
Fr / (2*(0.25**d2))
732.7986 /
(2*(0.25**1.57482))
188.11 / 13500.00
0.1859"
0.12
188.1101
psi
0.01
Acceptable
Acceptable
Lug Thickness - Tensile stress

treqd
=
=
treqd /
=
t
=
=
=
Fr / ((L-d)*t)
732.7986 / ((5.5118 1.5748)*20000.0)
0.0093 / 0.7874
Fr / A
Fr / ((L - d)*t)
732.7986 / ((5.5118 1.5748)*0.7874)
0.0093"
0.01
236.3862
psi
Acceptable
/ t =
236.39 / 20000.00
0.01
Acceptable
Lug Thickness - Bearing stress
treqd
Fv / (d*p)
732.7986 /
(1.5748*30000.0)
0.0155"
treqd / t
0.0155 / 0.7874
=
=
Fv / Abearing
Fv / (d*(t))
732.7986 / (1.5748
*(0.7874))
=
/ p
=0.02
590.97 / 30000.00
Acceptable
590.9655
psi
0.02
Acceptable
Lug Plate Stress
Lug stress tensile + bending during lift:

ratio
=
Ften / (Aten*t) + Mbend / (Zbend*b) 1.0
=
(Fr * cos() ) / (t * L * t) + (6 * abs(Fr * sin() * Hght - Fr * cos() * a1) ) / (t * L2 * b) 1.0
733*cos(45.0) / (0.7874*5.5118*20000.0) + 6*abs(733*sin(45.0)*2.5591 - 733*cos(45.0)*0.0000) /
=
(0.7874*5.51182*22000.0)
=
0.02
Acceptable
Weld Stress
Weld stress, tensile, bending and shear during lift:

Shear stress at lift angle 45.00; lift force = 732.7986 lbf
Aweld
= (0.707)*h*2*(L + t)
= (0.707)*0.3150*2*(5.5118 + 0.7874)
t
= Fr * cos() / Aweld
= 733 * cos(45.0) / 2.8054
= 411.6273
psi
= Fr * sin() / Aweld
= 733 * sin(45.0) / 2.8054
ratio
= 184.7046
psi
= M*c/I
= 3 * (Fr * sin() * Hght - Fr * cos() * a1) / (0.707 * h * L * (3*t + L))
= 3 * abs(733 * sin(45.0) * 2.5591 - 733 * cos(45.0) * 0.0000) / (9.6642)
= 2.8054
in
= sqr( (t + b)2 + s2 ) / allowable 1.0

= sqr ( (184.7046 + 411.6273)2 + (184.7046)2 ) / 13500.00
= 184.7046
psi
= 0.05
Acceptable
Pad Weld Stress, tensile, bending and shear during lift:

Aweld
= (0.707)*hp*2*(Lp + Bp)
= (0.707)*0.3150*2*(7.0866 + 6.4961)
t
= 733 * cos(45.0) / 6.0491
= 6.0491
in
30000
psi
Allowable stress, bending, b
22000
psi
Allowable stress, weld shear, allowable
13500
psi
Summary Values
Required Lift pin diameter, dreqd
0.4125"
Required Lug thickness, treqd
0.0764"
Lug Stress Ratio, ratio
0.10
Weld Shear Stress Ratio, ratio
0.23
Lug design
Acceptable
Lift Forces
Fr
Fr
=
=
where
force on vessel at lug

[W / cos(1)] * (1 - x1 / (x1 + x2))
(4279.282) / cos(9.6220) * (1 - 4.172/ (4.172 +
=
20.540))
=
3608 lbf
'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of
gravity
Lug Pin Diameter - Shear stress
dreqd =
=
dreqd
=
/d
=
=
=
/ s =
(2*Fr / (*s))0.5
(2*3607.5435 /
(*13500.0))0.5
0.4125 / 1.5748
Fr / A
Fr / (2*(0.25**d2))
3607.5435 /
(2*(0.25**1.57482))
926.06 / 13500.00
0.4125"
0.26
926.0601
psi
0.07
Acceptable
Acceptable
Lug Thickness - Tensile stress

treqd =
=
treqd /
=
t
=
=
=
Fr / ((L-d)*t)
3607.5435 / ((5.5118 1.5748)*20000.0)
0.0458 / 0.7874
Fr / A
Fr / ((L - d)*t)
3607.5435 / ((5.5118 1.5748)*0.7874)
0.0458"
0.06
1163.7213
psi
Acceptable
/ t =
1163.72 / 20000.00
0.06
Acceptable
Lug Thickness - Bearing stress
treqd
Fv / (d*p)
3607.5435 /
(1.5748*30000.0)
0.0764"
treqd / t
0.0764 / 0.7874
=
=
Fv / Abearing
Fv / (d*(t))
3607.5435 / (1.5748
*(0.7874))
=
/ p
=0.10
2909.30 / 30000.00
Acceptable
2909.3035
psi
0.10
Acceptable
Lug Plate Stress
Lug stress tensile + bending during lift:

ratio
=
Ften / (Aten*t) + Mbend / (Zbend*b) 1.0
=
(Fr * cos() ) / (t * L * t) + (6 * abs(Fr * sin() * Hght - Fr * cos() * a1) ) / (t * L2 * b) 1.0
3608*cos(45.0) / (0.7874*5.5118*20000.0) + 6*abs(3608*sin(45.0)*2.5591 - 3608*cos(45.0)*0.0000) /
=
(0.7874*5.51182*22000.0)
=
0.10
Acceptable
Weld Stress
Weld stress, tensile, bending and shear during lift:

Aweld
= (0.707)*h*2*(L + t)
= (0.707)*0.3150*2*(5.5118 + 0.7874)
t
= 3608 * cos(45.0) / 2.8054
= 2.8054 in
= 909.2946 psi
= M*c/I
= 3 * (Fr * sin() * Hght - Fr * cos() * a1) / (0.707 * h * L * (3*t + L))
= 3 * abs(3608 * sin(45.0) * 2.5591 - 3608 * cos(45.0) * 0.0000) / (9.6642)= 2026.4279 psi
= 3608 * sin(45.0) / 2.8054
= 909.2946 psi

= sqr ( (909.2946 + 2026.4279)2 + (909.2946)2 ) / 13500.00
= 0.23
ratio
Pad Weld Stress, tensile, bending and shear during lift:

Aweld
= (0.707)*hp*2*(Lp + Bp)
= (0.707)*0.3150*2*(7.0866 + 6.4961)
t
= 3608 * cos(45.0) / 6.0491
= 6.0491
in
= M*c/I
= 3 * (Fr * sin() * Hght - Fr * cos() * a1) / (0.707 * h * Lp * (3*Wp + Lp))
= 421.7018
psi
Acceptable
= 3 * abs(3608 * sin(45.0) * 3.0591 - 3608 * cos(45.0) * 0.0000) / (41.9358)

s
= 3608 * sin(45.0) / 6.0491
ratio
= 558.2396
psi

= sqr ( (421.7018 + 558.2396)2 + (421.7018)2 ) / 13500.00
= 421.7018
psi
= 0.08
Acceptable

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PT.

TORINDO UTAMA SAKTI

Pressure Vessel For SKG Benuang.

Item : VERTICAL SCRUBBER

SA-106 B Smls pipe

4" Sch 160

SA-106 B Smls pipe

2" Sch 160

SA-106 B Smls pipe

4" Sch 160

SA-106 B Smls pipe

2" Sch 160

SA-106 B Smls pipe

2" Sch 160

SA-106 B Smls pipe

SA-106 B Smls pipe

2" Sch 160

SA-106 B Smls pipe

2" Sch 160

SA-106 B Smls pipe

2" Sch 160

SA-106 B Smls pipe

TI c/w Thermo well

2" Sch 160

SA-106 B Smls pipe

2" Sch 160

SA-106 B Smls pipe

Straight Flange on Ellipsoidal Head #1

Straight Flange on Ellipsoidal Head #2

Nozzle Note 6; Pad note 7

Nozzle Note 8; Pad note 9

Gas Outlet (N2)

Nozzle Note 8; Pad note 11

Liquid Outlet (N4)

Briddle Connection (N6A)

Briddle Connection (N6B)

TI c/w Thermo well (N8)

Chamber design MDMT is -20.00F

Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F

UCS-66 governing thickness =

Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F

UCS-66 governing thickness =

Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F

UCS-66 governing thickness =

Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F

UCS-66 governing thickness =

Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F

UCS-66 governing thickness =

UCS-66 governing thickness =

Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 F

UCS-66 governing thickness =

Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 F

UCS-66 governing thickness =

Flange rating governs:

Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 F

UCS-66 governing thickness =

Design notes are available on the Settings Summary page.

Get Thickness from Pressure

1/16" per UG-16(b)

Design for cold shut down only:

Design for lethal service (full radiography required):

Design nozzles for:

Design P, find nozzle MAWP and MAP

Corrosion weight loss:

PRo/(SE + 0.40*P) + Corrosion