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The FLT 93 Series with FlexSwitch Technology
FCI’s FLT93 Series Switches with FlexSwitch technology represent
the first true technological advance in flow, level, and temperature
sensing and switching in over a decade. A single instrument, easily
field-configured or factory preset, provides unparalleled accuracy,
flexibility, and stability for most flow, level, and temperature sensing
and switching needs.
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control circuit satisfies virtually any combination of application
requirements. The FlexSwitch technology can be packaged to meet
most integral, remote, and rack mounted configurations.
Precise Performance Accuracy Leveraged from FCI’s field-
proven thermal dispersion experience, the unique sensor technology
of the FLT93 Series Switches, combined with FlexSwitch tempera-
ture compensation circuitry, introduces unparalleled performance
capabilities:
Exclusive flow accuracy as precise as ±2% of the setpoint
velocity over a ±50° F [±28°C] temperature range;
repeatability of ±0.5% reading.
Level resolution of ±0.1 inch [±0.5 cm]; repeatability of
±0.05 inch [±0.3 cm].
Standard temperature accuracy ±2.0°F [±1°C]; repeatability
±1.0˚F [±0.6˚C]. Improved temperature accuracy is available
with factory calibration.

Integrated Technologies–Advanced FlexSwitch Circuitry

Rack or Socket Mounted Control Circuit Electronics
Standardization This sensing and switching breakthrough is
achieved in the FLT93 Series Switches by combining a new, highly
accurate, all-welded sensing element with an advanced, user-friendly
FlexSwitch control circuit.
Sensing Element. Two standard sensing element configurations are
available to meet your most demanding application requirements.
The FLT93-S is designed for use in standard heavy industrial applica-
tions and in applications with high velocity liquid setpoint require-
ments; the FLT93-F is designed for fast response gas applications.
Both sensing elements can be supplied in either standard (-40°
to +350°F [-40° to +177°C]) or medium (-100° to +500˚F [-73° to
+260°C]) temperature configurations. The FLT93-S is also available in
a high temperature (-100° to +850°F [-73° to +454°C]) configuration.
Control Circuit. One standardized, field-configurable FlexSwitch
Available in both standard socket mount or optional rack mount
configurations, FCI’s fail-safe, dual alarm (SPDT) control circuit
provides the FLT93 Series Switches with unmatched field flexibility
and user-friendliness. The FlexSwitch control circuit also provides
the exclusive advantage of one switch that offers the following field-
selectable features:
Dual, independent SPDT relays for the following alarm
combinations:
– Flow rate and temperature
– High flow and low flow
– Point level and temperature
– Flow rate and low liquid level
– Three-phase level interface
– Fail-safe flow, level, or temperature
One DPDT relay for single alarm of flow rate, liquid level or
temperature is optionally selectable
Application Flexibility
Easy Field or Factory Preset Configurations. FlexSwitch circuit
features are easily enabled and can be selected either in-situ or
factory preset. Selections include the following:

FLT93-S and FLT93-F Insertion FlexSwitch

Sensing Element Feature Highlights
No moving parts
All welded design
Exotic materials
FLT93-S
Designed for heavy industrial
environments
High liquid flow rate sensitivity
High temperature service
FLT93-F and FLT93-S Sensing Elements
Retractable packing glands
FLT93-F
Faster response
Small process connection
Control Circuit Feature Highlights
Temperature compensation
Analog output voltage for flow and temperature
Calibration mode switch to simulate alarm setpoint
Fail-safe setup
Dual alarm, each with SPDT relay/ DPDT optional
Field selected input power

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FLT93-C Sanitary Insertion FlexSwitch
Delivering the same field-tested performance Control Circuit Feature Highlights
and reliability as the FLT93-S and F, The FLT93-C Refer to FLT93-F and S on previous page
is built to comply with the stringent 3A Sanitary
and general sanitary requirements of the Food, Common Applications
Beverage, Pharmaceutical and Chemical indutries. Pump protection
Additive verification
The instrument’s no moving parts design Gas/steam injection monitoring
makes it ideal for monitoring the flow of syrups, Analyzer flow monitoring
fillings and other viscous media and product Syrup flow monitoring
slurries. The FLT93-C is suitable for both Low flow detection
FLT93-C Sanitary Sensing Element clean-in-place and steam-in-place applications. Level/Interface

Flow Ranges for FLT93S, FLT93F, or FLT93C Typical Monitoring Applications

Water-Based Liquids High/low pump flow
Relief valve and flare gas flow or leakage detection
HVAC flow monitoring
Hydrocarbon-Based Liquids Monitoring heat exchanger and filter fouling
Drain line flow detection
Pump seal leak and lubricant detection
Gases Wet /dry and sump seal detection
High/low level alarm and control
Interface control in separation vessels
.001 .01 .1 1 10 100 1000 High and low temperature alarm
Velocity (ft./sec.) For meters per second, multiply by 0.3048

Typical Liquid Flow Curves

Typical Level and Interface Output Signals
7 3
Air
6 Note: Output signal will vary with heater power selection.
30 wt. Oil
Output Signal (DC volts)

Output Signal (DC volts)

5
2
4
30 wt.
Oil Detergent
3 Foam Demineralizer/ Water
Resin Slurry
Diesel
1
2 Kerosene
Water
1

0
0.01 0.1 1 10
Velocity (ft./sec.) For meters per second, multiply by 0.3048

Accuracy and Temperature Compensation FLT93 Series

Temperature Compensated Flow Curves
switches are “precision temperature compensated” to insure 2.00
the accuracy of factory and field set alarms when installed
in dynamic process applications. Accuracy combined with 51˚F [10.6˚C]
1.75 76˚F [24.4˚C]
temperature compensation results in: 139˚F [59.4˚C]
Preventing false alarms or alarm failure
Voltage Output, Vdc

1.50
Maximizing operator and process safety signal drift
without temperature
Having the option to set alarms within a narrow set point range compensation
1.25
The “Temperature Compensated Flow Curves” graph (right)
illustrates how “temperature compensated” flow switches will
1.00
not experience signal drift during temperature changes. Whereas
signal stability
a “non-temperature compensated” flow switch experiences signal with temperature compensation
drift (as indicated by the red arrow) causing alarm failure. 0.75
0 1 2 3 4 5
Velocity (ft./sec.) For meters per second, multiply by 0.3048

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Craan, Craanford, email: info@measurIT.com Phone: +353 (0) 53 942 8962
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 represented by:
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Field Selectable Feature Advantage/Benefit 5294 Control Circuit Functional Diagram

Input Power Jumpers Maximizes voltage source flexibility
Sensing
and emergency power operations. Element Sensor Temp Comp
1
Current Alarm Setpoint 1
9 2
Application / Heater Power Optimizes signal level or best Reference Source
Adjustment Adjustment 5
6 NC2
RTD 3
Selection Jumpers configuration for changing appli- Calibration
Switch 4 4 NO2
Signal
cation conditions. Active
8 Conditioner Flow/Level or
5 COM2
7
Temperature
Relay Configuration Enables easy field selection of RTD Selector

and Logic Jumpers SPDT or DPDT configurations Heater

1
Heater Power
Calibration 1
Selector/
Adjustment Alarm Setpoint 2
and relay energization modes. 0 Temp Control
Adjustment 2
5 11 NC1
Calibrate /Operate Mode Selects field verification, pre-check, Power
3
Input Power
1
Supply &
Out + 1 4
12 NO1
calibration or general operation 2
Selector
Out - 2
Temp + 3 3 COM1
modes. Temp - 4

Maximized Instrument Life Simple reconfiguration allows

the instrument to be further utilized in new service applications or
easily adjusted as specific application requirements change.
Simple, Accurate, Field Set Alarms Field calibrations and set-
point adjustments are easily performed. Voltage readings at critical
setpoint values can easily be recorded for reference purposes or
for optimized monitoring.
Field Selectable Input Power The FLT93 Series’ FlexSwitch
circuit is field configurable for compatibility with the most common-
electrical power. Selection of 24 Vdc, 115 Vac or 230 Vac by
simple jumper selection is a standard feature.
Operation Verification and / or Pre-Check Alarm setpoint
and fail-safe verification is easily performed before installation or
in-situ. The dual alarms are field-configured to fail-safe when
used exclusively for flow rate, liquid level, or temperature alarm.
Resulting from FCI’s historically proven durability, pre-check
capability and fail-safe operation, operators will be protected
from any unforeseen failure. This combination of features gives
the FLT Series Switches unrivaled reliability. Setpoints may be
configured to provide failure information of sensing element
assembly as well as control circuit electronic failure.

FLT93-L Inline FlexSwitch

Sensing Element Feature Highlights
Ideal for extremely low flow
(down to .015 cc/sec)
316L stainless steel or Hastelloy C-276
wetted parts, all welded.
Process temperatures to 500°F [+260°C]
Process pressures to 2000 psig [138 bar(g)]
Temperature compensation results in accu-
rate and stable setpoints and output signals. Analyzer flow detector
Hazardous location system approvals: FM,
FLT93-L Inline Sensing Element CSA, CENELEC, CE Mark and CRN.
Control Circuit Feature Highlights
Refer to FLT93-F and S on previous page
Common Applications
Chemical additive verification
Coolant and lubrication seal leakage
Lube flow detection
Seal water flow
Air flow purge monitoring
Spray nozzle monitoring

Setpoint Adjustment Ranges for Typical Media

FO

F
Media at ambient temperature
Air

SO
S

FO

F Sensing Element Conversion Factors

Water

SO
Configurations 2 To Convert into Multiply By
gal/min
gal/min 63.1
FO=F-style sensors with orifice*
S F =F-style sensors without orifice gal/hr 1.05
SO=S-style sensors with orifice* gal/day
gal/day 0.0438
S =S-style sensors without orifice L/min cc/sec 16.7
FO
L/hr
L/hr 0.278
Motor Oil

F *0.094 inch (2.4 mm) orifice diameter L/day 0.0116

3
/min
ftft3/min 472.0
SO m3/hr 278.0

.01 0.1 1.0 10 100 1,000 10,000 20,000

Flow Rate (cc/second)

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FlexSwitch FLT93 Series General Specifications

Application Operating Pressure

Flow rate and /or level /interface and temperature sensing in liquid, Models S, F and L
gas and slurry applications. Hydrostatically proof pressure tested to 3500 psig [241 bar(g)]
at 70°F [21°C]. Derated with temperature, the maximum
Sensing Elements recommended operation service is 2350 psig [162 bar(g)] at
Process Connection 500°F [260°C].
Models S and F Model C
3/4 inch male NPT standard; optional 1 inch BSP, 1 inch male To 2000 psig [138 bar(g)]
NPT, 3/4 inch Male NPT (FLT93-F only); flanges, spool pieces, Higher ratings available with special construction and test certification.
sanitary fittings or retractable sensing element optional.
Model L Control Circuit Features
1 inch male NPT or 3/4 inch female NPT, both ends with orifice; Control Circuit
flanges optional. Available in both standard socket mount, single channel, dual alarm,
epoxy sealed relays and in rack mounted configurations (card cage
Sanitary flange or enclosure not included).

Insertion Length Output Signal

Models S and F Analog DC voltage related to flow or level / interface signal and
Available in standard lengths of 1.2 inch [30 mm], 2 inches proportional to temperature, standard.
[51 mm], 4 inches [102 mm], 6 inches [152 mm], 9 inches
[229 mm], 12 inches [305 mm], 18 inches [457 mm] and Input Power
custom-specified lengths. Field selected or pre-configured in the factory to 115 Vac (±15),
Model L 230 Vac (±30, 50 to 60 Hz), 24 Vdc (+4, -3) or 24 Vac (+2, -6);
3.375 inch [86 mm] in-line body length 100 Vac ±10 optionally available. LED indicates power on.
Model C
Please see chart on outline dimensional. Power Consumption
AC units, 13 VA maximum; DC units, 7 watts maximum.
Sensing Element
Models S and F Heater Power
All wetted surfaces are 316L stainless steel with all-welded Field or factory selected to optimize switching performance and range-
construction. Hastelloy C, Monel 400, electro-polished ability and selectable for specific fluid service requirements. 7 watts
stainless steel and titanium (FLT93-S only) are optionally power consumption, 230 mA maximum.
available. Other spray coatings are available on special
Typical Service Sensing Element Power (W)
request (i.e., tantalum, chromium carbide).
Gas or Air S-Style 0.75
Model L
F-Style 0.25
All wetted surfaces are 316L stainless steel with all-welded
Liquids S-Style 3.0
construction. Hastelloy C, Monel 400 and titanium are
optionally available. The above typical service power selections are for reference only.
Model C Depending on application requirements, surface temperature rating
All wetted surfaces are 316L stainless steel with all-welded requirements, and rangeability expectations, alternate power selections
construction electro-polished to 20 Ra. may be recommended. Other intermediate power selections can be
made. Consult installation manual for recommendations in your service.
Operating Temperature
Sensing Element: Relay Rating
All Models Dual SPDT or single DPDT field configurable 6 amp resistive at 115
Standard temperature configuration: Vac, 240 Vac or 24 Vdc; hermetically sealed relay configurations
-4° to +350°F [-20° to +177°C] optionally available.
Medium temperature configuration:
-100° to +500°F [-73° to +260°C] Electrical Enclosure
Model S Only Aluminum (epoxy coated) or optional stainless steel. Enclosures are
High temperature configuration: rated for hazardous location use (Class I and II, Division 1 and 2,
-100° to +850°F [-73° to +454°C] Group B, C, D, E, F and G; and EEx d IIC) and resists the effect of
Control Circuit: weather and corrosion (NEMA and CSA Type 4X and equivalent to IP66).
All Models
Ambient -40° to +140°F [-40° + 60°C] [specifications continued on next page]

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FlexSwitch FLT93 Series General Specifications [continued]

For Flow Service For Temperature Service
Setpoint Range Accuracy
Model S ±2.0°F [±1°C] with field setpoint adjustment. Monitoring accuracy
Water-based Liquids: ±3.5°F [±2°C] with standard curve fit output voltage operation
0.01 to 0.5 FPS [0.003 to 0.15 MPS]with 0.75 watt heater; across the selected instrument temperature range. Higher accuracy
0.01 to 3.0 FPS [0.003 to 0.9 MPS] with 3.0 watt heater. available with factory calibrations.
Hydrocarbon-based Liquids :
0.01 to1.0 FPS [0.003 to 0.3 MPS] with 0.75 watt heater; Repeatability
0.01 to 5.0 FPS with [0.003 to 1.5 MPS] with 3.0 watt heater. ±1.0°F [±0.6°C]
Air / Gas:
0.25 to 120 SFPS [0.08 to 37 NMPS] with 0.75 watt heater at The above accuracy is based on liquid or slurry service and in
standard conditions; 70°F [21.1°C], 14.7 psia [1.013 bar(g)]. gas service with a minimum 1 sfps (0.3 nmps) velocity past the
Other Fluids: Contact the factory for approximate rangeability. sensing element or with the heater deactivated for temperature
Model F sensing service only.
Air / Gas:
0.25 to 120 SFPS [0.08 to 37 NMPS] 0.75 watt heater at standard Factory Application-Specific Set-up and Setpoint Calibration
conditions; 70°F [21.1°C], 14.7 psig [1.013 bar(g)]. Standard instrument factory default setting, unless otherwise selected at
Model L order entry, will be as follows:
Water-based Liquids: 0.015 to 50 cc/sec 115 Vac input power for all FM Approved units. 230 Vac for all
Hydrocarbon-based Liquids: 0.033 to 110 cc/sec other agency approval units.
Air / Gas: 0.6 to 20,000 cc/sec Dual SPDT alarms set for:
Model C Alarm No. 1: Preset for flow or level and to de-energize
Water-based Liquids: 0.01 to 3.0 FPS [0.003 to 0.9 MPS] with decreasing conditions.
Syrup: to 5.0 FPS [0.0003 to 1.5 MPS] Alarm No. 2: Preset to de-energize for increasing temperature
Air / Gas: 0.25 to 120 SFPS [0.08 to 36.6 NMPS] at 10°F [5°C] below the maximum instrument process.
temperature.
Factory Calibrated Switch Point Accuracy Heater power at 0.25 watt on Model F or 0.75 watt on Model S.
Any flow rate within the instrument flow range may be selected as a Calibration switch set at “operate”.
setpoint alarm. A factory-calibrated setpoint adjustment may be optimally
preset with accuracy of ±2% of setpoint velocity over an operating Factory calibration including set-up for specific service, process
temperature range of ±50°F [±28°C]. fluid and alarm conditions optionally available. Contact factory for
fluid handling capabilities.
Monitoring Accuracy
Based on a measured output voltage over the entire flow range, an
Agency Approvals
operating temperature range of ±50°F [±28°C], and an operating
FM, CSA, CENELEC,
pressure range of ±100 psig [±7 bar(g)]:
T4 Rated (System approval),
Liquids: ±5% reading or ±0.04 SFPS [±0.012 NMPS],
ATEX, CE Mark and CRN
whichever is larger
Gases: ±5% reading or ±2 SFPS [±0.06 NMPS], whichever is larger
Shipping Weight (approximate)
Repeatability Integral: 8 lbs. [3.6 kgs]
±0.5% reading Remote: 13 lbs. [5.9 kgs]

For Level /Interface Service

Accuracy
Model S
±0.25 inch [±6.4 mm]
Model F
±0.1 inch [±2.5 mm]

Repeatability
Model S
±0.125 inch [±3.2 mm]
Model F
±0.05 inch [±1.3 mm]

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FLT93-S and FLT93-F FlexSwitch, Insertion

REF
Mounting
“ REF ” 1.50 ± .50 [38 ±13]
Reference
4.63 [118] Available wetted surface
Active RTD 4.73 [120]
and Heater U-Length material of construction:
316 stainless steel
1.85 [47] Monel 400
Hastelloy C
.63 [16] Max Titanium (“S” configuration
only)
Reference RTD 4.30
0.875 [22] OD [109] Available U-lengths:
FLT93-S 1.2 inch [30]
(Extended U-Length 3/4 inch Male NPT 2.0 inch [51]
Configuration Shown)
Earth 4.0 inch [102]
Grounding 6.0 inch [152]
Enclosure used as wire terminal Lug
9.0 inch [229]
junction box or to house local
1 inch Female NPT 12 inch [305]
switch electronics. Customer Conduit Port
External ground lug 18 inch [457]
Instrument certified to: 2.06
Class I, Division 1 and 2, Groups B, C and D and cover lock [52]
Class II, Division 1, Groups E, F and G provided on
CENELEC
NEMA and CSA Type 4X (equivalent to IP66) approved enclosure
and/or EEx d IIC. T4 (or T3a) rated.

FLT93-L FlexSwitch, Insertion

4.30
[109]
Notes:
Ø .156 Thru 1. For best performance, the sensing element should be
[4] installed into a vertical section of pipe. Liquids should flow
1 Inch Female 4.73 up through the sensing element and gases should flow
NPT Customer [120] down through the sensing element.
Conduit Port
2. The time response of the F-style sensors is faster than
the S-style sensors. However, the S-style sensors can
Local Enclosure (see FLT-S above) Note 3 withstand higher fluid forces (drag) than the F-style sensors.
or 1" Male MNPT
Cable PIigtail 3. Refer to the FlexSwitch product brochure
(Doc. No. 02MK011288) for additional information and
.75 Inch Male NPT complete specifications.
1 Inch Male NPT
Opptional 4. Use the Model FLT93L Ordering Information Sheet (OIS
1.750
[44] Both Ends Doc. No. 01SA011426) to configure the complete instrument
Max FLOW part number.

5. Sensing element A-length is 12.0 inches (305 mm) if

flanges are specified for the process connection.
.75 Inch Female NPT
Optional Both Ends 1 Inch SCH 160 Pipe [millimeters] Other end connections available.
3.375 [86] MAX
(A - Length)

FLT93-C FlexSwitch, Sanitary Insertion

U Length

Local Enclosure Meets Explosion Proof Gasket A Tube &

(See FLT93-S above) E (Customer) FlangeSize
Approx 1/16 D
Except 3/4”
SIZE=D
Flat Indicates
ø4.63 Flow Direction
Clamp
[118]
4.83 C/
A B C D E F U-Lgth [123] 2
3/ 3/ 5.25 1.12 1.50 N.A. 1.43
4 4
1 1 4.75 1.06 2.12 1.50 1.25
1/2 111/
11/ /2 5.50 1.37 2.12 1.75 1.93
2 2 7.00 1.62 2.12 2.00 1.93 C
1/2
21/ 2 5.68 1.87 2.12 2.25 1.93
3 2 6.18 2.12 2.12 2.50 2.75
4.30
4 2 8.12 2.62 2.12 3.00 2.75 [109]
To Convert To Millimeters Multiply by 25.4
Earth
Ground

B
Tube &FlangeSize
ø2.06 F
[52] 1 Inch Female NPT Port Short Leg Tee
(Optional)

MeasurIT Technologies Ltd.

Craan, Craanford, email: info@measurIT.com Phone: +353 (0) 53 942 8962
Gorey, Co. Wexford, Ireland www.measurIT.com Fax: +353 (0) 53 942 8963
Test and Calibration Laboratory Fluid Components
International maintains an extensive, instrument test and calibration
laboratory at its headquarters in San Marcos, California. Utilizing
the latest in advanced, computerized data acquisition systems and
calibration test equipment, this facility permits comprehensive prod-
uct development, testing, and calibration. Any FCI product can be
calibrated in accordance with customer specifications. Laboratory
standards are maintained with NIST (National Institute of Standards
and Technology) traceable Cavitating Venturis (CVs) and precisely
calibrated, pressure and temperature corrected turbine flowmeters.
Combustible and non-combustible gas calibration flow stands
allow for the calibration of FCI products in a wide range of gases
and gas mixtures in flow stand line sizes as small as 1/8 inch to
30 inches [3 to 760 mm] in diameter. A variety of flow profiles
from laminar to turbulent conditions are generated to duplicate
actual field conditions. Flow rates from 0 to 20,000+ SCFM [0 to
34,000 NCMH], velocities from 0 to 800 SFPS [0 to 240 NMPS],
pressures from vacuum to 3000 psig [200 bar(g)], and tempera-
tures from -100º to +900ºF [-70º to +480ºC] are available.
On-Site Calibration and Training In-situ calibration is avail-
able from FCI’s Field Service engineers where precise test and
calibration is accomplished in actual media conditions.
FCI’s Training Department can provide on-site or at the factory
Product Knowledge Workshops for our customers. The work-
shops cover installation, setup, and troubleshooting skills, and
include hands-on exercises using real products, under actual
operating conditions.

24 Hour Customer Service Access Available

Locally represented by:

MeasurIT Technologies Ltd.
Craan, Craanford,
Gorey, Co. Wexford, Ireland

email: info@measurIT.com Phone: +353 (0) 53 942 8962

www.measurIT.com Fax: +353 (0) 53 942 8963

©Copyright 2004 by Fluid Components International LLC. All rights reserved. Subject to change without notice. Doc. No. 02MK011288L