B A

DDEC IV WIRING DIAGRAM

CONNECTOR
COLOR BLACK
WIRE #

CAVITY
A
B

621
622

DESCRIPTION

DDC RESPONSIBILITY

JAKE BRAKE - LOW

JAKE BRAKE - MED

GROMMET ASSEMBLY
L
K
J
H
G

CONNECTOR
COLOR GRAY

614

WIRE #

CAVITY

611
613
615
619

L
K
J
H
G

620

612

620

616

620

613

619

615

619

611

619

DESCRIPTION
INJECTOR 1
INJECTOR 3
CAVITY PLUG
INJECTOR 2
INJECTOR COMMON

622

621

E
D
C
B
A

INJECTOR 6

CONNECTOR
COLOR BLACK
WIRE #
612
614
616
620

CAVITY
A
B
C
D
E

INJECTOR 5

INJECTOR 4

INJECTOR 3

INJECTOR 2

INJECTOR 1

INJECTOR HARNESS SCHEMATIC

(SERIES 60 WITH JAKE BRAKES SHOWN)

1 2 3

DESCRIPTION
INJECTOR 5
INJECTOR 6
CAVITY PLUG
INJECTOR 4
INJECTOR COMMON

LABEL

L
M
N
P
R

M
N
P
R
S
T
W
X

TEMPERATURE SENSORS

WIRE NO

TRS (-)
TRS (+)
SRS (+)
SRS (-)
OIL TEMPERATURE
INLET AIR TEMPERATURE
COOLANT TEMPERATURE
SENSOR SUPPLY (5VDC)
TURBO BOOST
SENSOR RETURN (ENGINE)
FUEL TEMPERATURE
OIL PRESSURE
ENGINE BRAKE MED
ENGINE BRAKE LO
DIGITAL OUTPUT W-3
DIGITAL OUTPUT X-3
DIGITAL OUTPUT Y-3
TURBO SPEED
BAROMETRIC PRESSURE
TURBO COMPRESSOR INLET TEMP
TURBO COMPRESSOR
OUT TEMPERATURE

109
110
111
112
120
132
133
416
432
452
472
530
561
562
563
564
565
573
904
905
906

EGR TEMPERATURE
EGR CONTROL
OI STARTER
VGT CONTROL
EGR DELTA PRESSURE
RELATIVE HUMIDITY
UNUSED
UNUSED
UNUSED

907
909
910
911
958
976
925
926
927

CAVITY
T-1
T-2
S-2
S-1
R-2
N-2
P-3
W-1
P-1
Y-2
R-3
P-2
S-3
T-3
W-3
X-3
Y-3
X-1
L-1
M-1
N-1
R-1
Y-1
W-2
X-2
M-2
L-2
L-3
M-3
N-3

COLOR
PPL
DK GRN
LT BLU
WHT
TAN
WHT
YEL
GRA
LT GRN
BLACK
ORN
BRN
RED
ORN
YEL
TAN/BLK
RED
BRN
PNK
YEL
DK BLU
DK GRN
WHT
ORN
WHT
DK BLU
WHT

All information subject to change without notice. (Rev. 8/03)

7SA743 0308 Copyright 2003 DETROIT DIESEL CORPORATION.

452
132

452

30 WAY CONNECTOR
DDC P/N: 12034400
TERMINAL
DDC P/N: 12103881

133

BLK
WHT

BLK
YEL

1
2

1
2

562

ORN

953
439
452
976
416
910
905

BLK
RED
BLK
WHT
GRA
ORN
YEL

565
564
563

RED
TAN/BLK
YEL

953

BLK

911

WHT

439
452

RED
BLK

909
120

WHT
TAN

COOLANT
TEMP
SENSOR

452

BLK

472

ORN

452

BLK

907

DK GRN

452

BLK

906

DK BLU 2

FUEL TEMPERATURE
SENSOR

EGR TEMPERATURE
SENSOR

TURBO
COMPRESSOR
OUT TEMP
SENSOR

6-PIN
CONNECTOR

WIRE NO COLOR
RED

INLET AIR
TEMPERATURE
SENSOR

ENGINE BRAKE

ENGINE BRAKE

1
2
3
4
5
6
7

GND (VPOD GND)

IGN (VPOD POWER)
SENSOR RETURN
RELATIVE HUMIDITY
SENSOR SUPPLY
OI STARTER
TURBO COMPRESSOR
INLET TEMP

8
9

DIGITAL OUTPUT Y-3

10

DIGITAL OUTPUT W-3

1
2
3
4
5
6

VPOD JUMPER HARNESS 24V VPOD

TO 10-PIN
CONNECTOR
ON VEHICLE
INTERFACE
HARNESS

WIRE NO COLOR
953

BLK

911

WHT

439

RED

953

BLK

909

WHT

439

RED

VPOD GND
VNT - PWM
VPOD - PWR
SENSOR RETURN
EGR - PWM
OIL TEMPERATURE

CONNECTS TO
VPOD/JUMPER
HARNESS

120

BLK
TAN

452
530
416

452
904
416

452
958
416

BLK
BRN
GRA

BLK
PNK
GRA

1
2
3

1
2
3

BLK
1
DK BLU 2
GRA
3

416
452
958

GRA
BLK
DK BLU

452
432
416

BLK
LT GRN
GRA

1
2
3

1
2
3

OIL
PRESSURE
SENSOR

BARO PRESSURE
SENSOR
EGR
DELTA PRESSURE
SENSOR
P/N: 23527349
EGR
DELTA PRESSURE
SENSOR
P/N: 23531964
(DEC. 2002 & LATER)
TURBO BOOST
SENSOR

SPEED SENSORS
WIRE NO COLOR
PPL
109
110

DK GRN

112

WHT

111

LT

573
BRN
452
BLK
PLUG

TIMING
REFERENCE
SENSOR

1
2

SYNCHRONOUS
REFERENCE
SENSOR

1
2
3

TURBO
SPEED
SENSOR

6-PIN
CONNECTOR

VPOD JUMPER HARNESS 12V VPOD

WIRE NO COLOR

1
2
3
1
2
3

VPOD VNT CONTROL

VPOD EGR CONTROL

DIGITAL OUTPUT X-3

452

PRESSURE SENSORS
WIRE NO COLOR

WIRE NO COLOR

WIRE NO COLOR

S
T
W
X
Y

561

TEMPERATURE SENSORS

1
2

OIL
TEMP
SENSOR

439

RED

911

WHT

953

BLK

1
2
3

439

RED

909

WHT

953

BLK

452

BLK

120

WHT

1
2
3

VPOD VNT CONTROL

VPOD EGR CONTROL

OIL
TEMP
SENSOR

SERIES 60 DDEC IV MY2003 EGR

ENGINE SENSOR HARNESS
41831