Section 3005 FUEL TANK REMOVAL AND SERVICING MX100, MX110, MX120 and MX135 Tractors © 1999 Case Corporation CASE UNITED KINGDOM LIMITED on 7.73390 Fobruary 19993005-2 TABLE OF CONTENTS SPECIFICATIONS, 3 ‘SPECIAL TORQUES 3 SPECIAL TOOLS .. 3 FUEL TANK Removal and Installation..... FUEL LEVEL SENDER Removal and Installation.. Fuel Level Sender Testing .. Don?-73330 Issued 2.093005-3 SPECIFICATIONS Fuel Tank Capacity... 265 Litres 70.0 US gal Fuel Level Sender Resistance Empty... 28 to 34 Ohms Full 240 to 250 Ohms SPECIAL TORQUES Rear Wheel Nuts - Fianged Axle Prior to PLN. JJEO952369 . 450 to 500 Nm 992 to 969 Ib ft From PLN. JJE0952369 or Tractors equipped with Flange Type Nuts. 270 to 310 Nm 199 to 229 Ib tt Rear Wheel Nuts - Bar Axle Wheel to Hub Tapered Bushing (evenly a 50 Nm intervals)... 24a to 28 Nm 180 to 220 Ib ft Wheel Centre Disc to Wheel Hub Bolts. 485 to 550 Nm 356 to 406 Ib ft SPECIAL TOOLS MULTIMETER CAS2616 on 7.73330 Issued 2-093005-4 FUEL TANK Removal and Installation IMPORTANT: The help of an assistant is required when removing the fuel tank. NOTE: For Installation follow the Removal procedure in reverse order. Before removing the Fuel Tank carry out the following: ‘+ Park the tractor on hard level ground and apply the parking brake. * Stop the engine and remove the key. ‘+ Raise the tractor onto suitable axle stands and remove the rear wheels, NOTE: For installation, tighten the rear wheel nuts to the correct torque, refer to “SPECIAL TORQUES" on page 3. STEP 1 Disconnect the battery (ies), negative (-) terminal (s) first NOTE: For Installation, connect the positive (+) terminal (s) first. STEP 2 Place a suitable container under fuel tank drain tap (1). Open the tap and drain the fuel from the fuel tank, When the fuel has drained close the tap. NOTE: The capacity of a full fuel tank is 265 Litres (70.0 U.S. gal). WARNING: Engine fuel is flammable and ‘can cause a fre or an explosion. Do not il the fuel tank or service the fuel system near an open flame, welding, burning, cigars, cigarettes etc. a0 Don 7-730 STEP 3 Remove lower rear fuel tank retaining strap bolt (2), Loosen nut (3), until the top retaining bolt can be unhooked from the top of rear mounting bracket (4) STEP 4 Remove the cab floor mat, remove the retaining bolts and remove access plate (5). Issued 2-99Disconnect the fuel sender from harness (6). Put identification marks on fuel feed hose (7), return hose (8) and breather hose (9). Release the hose clips and disconnect the hoses from the fuel sender and breather. Cap the hoses and tubes. Support the left hand cab steps and remove the retaining bolts. Remove steps (10). Remove the tank retaining bracket bolts and remove retaining bracket (11) Don 7-73380 3005-5 STEP 7 Remove the fuel tank from the front and rear ‘mounting brackets and carefully remove the fuel tank. STEP 8 Remove the fuel level sender, refer to Page 7. NOTE: For Installation, follow removal the procedure in reverse order. After installation remove the air from fuel system, refer to your engine service manual. Issued 2-093005-6 FUEL LEVEL SENDER Removal and Installation NOTE: For Installation follow the Removal procedure in reverse order. Before removing the Fuel Level Sender carry out the following: + Park the tractor on hard level ground and apply the parking brake. + Stop the engine and remove the key. + Put blocks in front of and behind the rear wheels. STEP 9 Disconnect the battery, negative (-) terminal first. NOTE: For Installation, Connect the positive (+) terminal first. STEP 10 Remove the cab floor mat, remove the retaining bolts and remove the access plate (1) STEP 11 Disconnect the fuel sender from the hamess (2). Put identification marks on the fuel feed hose (3), return hose (4) and breather hose (5). Clamp the hoses and release the hose clips. Disconnect the hoses from the fuel sender. Cap the hoses and tubes. Don 7-73390 STEP 12 Note the position of the fuel sender tubes. Remove the retaining screws (6). STEP 13 Remove the fuel sender (7) from the tank, remove and discard the gasket (8). Cap the fuel tank sender opening NOTE: For Installation, install a new gasket (8) and make sure the fuel level sender tubes are in the correct position. Issued 2-083005-7 Fuel Level Sender Testing STEP 1 2 Place the fuel level sender (7) on a clean work surtace. Connect multimeter CAS2616, between the terminals of the fuel sender to check the resistance of the sender in the full and empty positions. Oo FLOAT POSITION | RESISTANCE (A) FULL 28 to 34 OHMS (B)EMPTY — | 240 to 250 OHMS: Don 7-730 Issued 2-99