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Jis B 1196 PDF
Jis B 1196 PDF
INDUSTRIAL
STANDARD
Translated and Published by
Japanese Standards Association
JIS B 1196
:2010
(JFRI/JSA)
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Weld nuts
les 21.060.20
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10 S
B 1196 : 2010
Date of Establishment:
Data of Revision:
1982-10-15
2010-09-21
2010-09-21
NH/SW
Printed in Japan
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B 1196 : 2010
Contents
Page
Scope ...................................................... 1
Normative references1
Classification 1
Screw threads 2
Mechanical properties 2
Material3
Surface condition 3
10
Surface treatment3
11
11.1
11.2
11.3
11.4
Inspection
Inspection
Inspection
Inspection
12
Designation of product 4
13
Marking ...................................................... 5
13.1
13.2
Marking on product5
Marking on packaging5
on
on
on
on
Annex A (informative)
Annex B (informative)
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B 1196 : 2010
Foreword
This translation has been made based on the original Japanese Industrial
Standard revised by the Minister of Economy, Trade and Industry
through deliberations at the Japanese Industrial Standards Committee as
the result of proposal for revision of Japanese Industrial Standard submitted by The Japan Research Institute for Screw Threads and Fasteners
(JFRI)/Japanese Standards Association (JSA) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial
Standardization Law applicable to the case of revision by the provision of
Article 14.
Consequently JIS B 1196 : 2001 has been replaced with this Standard.
This JIS document is protected by the Copyright Law.
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Weld nuts
1
Scope
This Japanese Industrial Standard specifies the steel weld nuts (hereafter referred
to as "nuts") used for general purposes.
These nuts are intended to be projection-welded or spot-welded.
2
Normative references
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The following standards contain provisions which, through reference in this text,
constitute provisions of this Standard. The most recent editions of the standards (including amendments) indicated below shall be applied.
JIS B 0101 Screw threads and fasteners- Vocabulary
JIS B 0205-3 ISO general purpose metric screw threads-Part 3: Selected sizes for
screws, bolts and nuts
JIS B 0209-3
ISO general purpose metric screw threads-Tolerances-Part 3: Deviations for constructional screw threads
JIS B 1071
JIS B 1082
JIS Z 2243
JIS Z 2244
JIS Z 2245
Classification
The nuts shall be classified by the combination of type and shape as given in table 1.
The type shall be divided by the welding method, the existence of pilot and the existence of projection at the weld.
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B 1196 : 2010
Table 1
Classification
Class
Shape
Type
Welding method
Hexagon weld
nut
Type IA
Type IB
Projection welding
Remarks
Existence of pilot
Existence of projection
Yes
No
Type IF
Square weld
nut
Type IC
Projection welding
Type ID
T-shape weld
nut
Type IA
Projection welding
Type IB
Type 2A
Spot welding
No
Yes
Yes
No
Yes
Type 2B
No
NOTE 1 In the column of type, 1 and 2 give the division of projection welding or spot welding,
A and B give the division of the existence of pilot, and C and D give the division of
the existence of projection, respectively.
NOTE 2 Type IF refers to Type IB without undercut on upper and lower surfaces whose nut
height of 5T in strength division conforms to that of the square weld nut.
The nuts shall be measured according to 11.1, and the shape and dimensions thereof
shall be as shown in table 2.
Table 2
Class
Hexagon weld nut
Type IA and Type IB
Type IF
Square weld nut
Type 1 C and Type ID
T-shape weld nut
Type IA and Type IB
Table 5
Table 6
Table 7
Table 8
Screw threads
The nuts shall be the metric coarse threads and fine threads specified in JIS B 0205-3
and their tolerance zone class shall be 6H specified in JIS B 0209-3.
In addition, electroplated screws shall also fall within the tolerances of the tolerance
zone class 6H specified in JIS B 0209-3.
7
Mechanical properties
The nuts shall be tested according to 11.3, and the mechanical properties thereof
shall be as shown in table 3. These properties shall not apply to the nuts which are required to have corrosion resistance, heat resistance at 300C or higher, and cold resistance at - 50C or lower.
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B 1196 : 2010
Table 3
Mechanical properties
Strength division
Applicable class of nuts
Proof load stress N/mm 2
Hardness
Brinell hardness HB
(Maximum Rockwell hardness HRC
value)
Vickers hardness HV
5T
Hexagon, square,
T-shape
8T
Hexagon, square
490
785
302
30
302
Material
The material of nuts shall be the carbon steel with the carbon content of 0.2 % or under whose products shall satisfy the mechanical properties shown in table 3, and shall
show superior weldability with the rolled steel sheet.
When checking the weldability of nuts, the peel strength to pressing specified in Annex
A or peel strength to torque specified in Annex B should be refereed to.
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Surface condition
The surface condition of nuts shall be free from surface defects such as cracks, flaws
and burrs detrimental to use.
Surface treatment
10
Generally, the surface treatment shall not be carried out on the nuts. The case where
the plating or other surface treatment is specially required shall be upon the agreement
between the parties concerned with delivery as occasion demands.
Test and inspection
11
11.1
For the inspection on shape and dimensions, measurement shall be carried out in
accordance with JIS B 1071 or the method alterative to this, and the results shall conform to the requirements of clause 5.
11.2
For the inspection on screw threads, measurement shall be carried out in accordance
with JIS B 1071 or the method alterative to this, and the results shall conform to the
requirements of clause 6.
11.3
The inspection on mechanical properties shall be carried out as follows and the results shall conform to the requirements of clause 7.
a) The proof load stress shall be in accordance with 8.1 of JIS B 1052-2.
The test load of proof load stress test shall be the value of the stress area of screw
threads of JIS B 1082 multiplied by the proof load stress of table 3, and the loading
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B 1196 : 2010
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Mandrel
Mandrel
t
a)
Note
a)
t
b)
a)
In the case of nuts for projection welding, the weld projection shall be removed before testing.
11.4
The inspection on the surface condition shall be carried out by visual observation,
and the results shall conform to the requirements of clause 9.
12
Designation of product
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5
B 1196 : 2010
strength division is 5T and which is electrogalvanized
Hexagon weld nut
JIS B 1196-M6-1A-5T-electrogalvanized
Example 2 In the case of the square weld nut (fine thread) of which the nominal
designation of screw thread is M8, the pitch of screw thread P = 1, the
type is Type lC and the strength division is 8T:
Square weld nut
13
Marking
13.1
Marking on product
Marking on packaging
The following items shall be marked on the outside surface of the packaging.
a)
b)
Classification
c)
d)
e)
f)
Quantity
g)
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B 1196 : 2010
Table 4
Shape and dimensions of hexagon weld nut (Type lA and Type IB)
Type 1A
Approx.
250'~
h2-->-
~
Detail of Xl part
a-b=O.4 mm(max.)
Inclination of upper surface
Detail of X2 part
Unit: mm
Nominal desig
nation of screw
thread
d
Outline
Undercut
dl
(Ap
Weld projection ~)
Pilot
(max.)
1-""T"""--+---r--~----1prox.) 1----r--+--r---+-~-__1
M4
11
-0.43
-0.30
0.5 0.5
7 -0.1
-0.3
O.S
0 0.2
-0.2 to 1
h2
Type 1A
0.5
Type IE
0
O.S 0
-0.2
-0.2
(Informative)
Hole diameter of
corresponding
plate
Standard
dimension
5 + 0.3
I---
M5
6
9
13
6
7
M6
MS Msx1
7.5
0
11 O.S
0.2
11
15
9
to 1.2~
9
10 -0.36~
M10 MlO xl
1.2
13
11
17
MlO x 1.25
M12 M12 x 1.25 19 0
11
12
0
15
15
13
M12 x 1.5
-0.52
-0.43
NOTE: The threaded portion of lower surface of Type 1A nut should be chamfered to the extent that its diameter becomes
(nominal diameter of screw thread + 0.5 mm) or more and surely leave a flat surface at a lower surface of pilot. The
threaded portions of upper surface of Type 1A nut and upper surface/lower surface of Type IE nut should be cham
fered to the extent that their diameters become slightly larger than the major diameter of the internal thread.
Notes")
b)
The difference between the maximum value and the minimum value of height (h - hI + h2 for Type lA, and h + h2 for
Type IE) including the weld projection shall be 0.15 mm or less, and the difference between the maximum value and
the minimum value of width (f) of the weld projection shall be 0.7 mm or less per a nut.
The difference (k) between levels of the pilot and the end point of weld projection shall be 0.15 mm or more.
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B 1196 : 2010
Table 5
Detail of Xa part
a-b=O.4 mm(max.)
Unit: mm
Nominal designa-
Outline
tion of screw
(Informative)
Hole diameter of
h2
thread
corresponding
plate
Coarse
Fine
Stand-
Toler-
Standard
Standard
Toler-
Stand-
Toler-
Stand-
Toler-
thread
thread
ard
ances
dimension
dimension
ances
ard
ances
ard
ances
dimen-
(hI4)
(hI4)
dimen-
dimen-
sion
sion
sion
M4
11
for
for
strength
strength
division 5
division S
-0.43
M5
M6
MS
MSxl
0
-0.30
MI0xl
O.S
-0.2
to 1
+0.3
0
6
13
15
6.5
7.5
7
0
-0.36
MI0
0.2
17
10
10
12
0.2
to 1.2
1
11
MI0x1.25
M12
M12x1.25
M12x1.5
19
0
-0.52
13
-0.43
NOTE: The threaded portion of lower surface of nut should be chamfered to the extent that its diameter becomes ap--``,,`,,,`,,````,,``,````,,-`-`,,`,,`,`,,`---
proximately (nominal diameter of screw thread + 1 mm), and The threaded portion of upper surface of nut
should be chamfered to the extent that its diameter becomes slightly larger than the major diameter of the internal thread.
Note ,,) The difference between the maximum value and the minimum value of height (m + h2) including the weld projection shall be 0.15 mm or less and the difference between the maximum value and the minimum value of
width () of the weld projection shall be 0.7 mm or less per a nut.
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B 1196 : 2010
Table 6
Shape and dimensions of square weld nut (Type Ie and Type ID)
Type Ie
Type ID
./'
Detail of Y part
a-b=O.4 mm(max.)
Unit: mm
(I nform a tive)
Nominal designation
of screw thread
Hole diameter
of
Weld projection a)
Outline
corresponding
plate
s
Coarse
thread
Fine
thread
Toler-
ard
dimen-
ances
(hI4)
sion
Standard Standard
dimension dimension
for
strength
for
strength
division 5
division 8
3.2
Toler-
Stand-
Toler-
ances
(hI4)
ard
dimen-
ances
M5
M6
10
M8
M8xl
12
MI0
MI0xl
14
10
0
-0.36
17
10
12
OL)
0
-0.36
0
-0.43
6.5
7.5
M12x1.25
M12x1.5
Stand-
Toler-
ard
dimen-
ances
sion
0
-0.30
0
-0.2
0.3
0.3
to 1.5 to 0.5
5
6
+0.3
0
7
0.5
to 1
11
MI0x1.25
M12
sion
M4
h2
Stand-
1.2
-0.43
0.5
to 2
13
NOTE: The threaded portion of lower surface of nut should be chamfered to the extent that its diameter becomes approximately (nominal diameter of screw thread + 1 mm), and the threaded portion of upper surface of nut
should be chamfered to the extent that its diameter becomes slightly larger than the major diameter of the inNotes
a)
ternal thread.
The difference between the maximum value and the minimum value of height (m + h2) including the weld projection shall be 0.15 mm or less and the difference between the maximum value and the minimum value of
width (f) of the weld projection shall be 0.7 mm or less per a nut.
b)
The tolerances on the standard dimension 12 mm are shown and those on the standard dimension 10 mm shall
be_g 36 .
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B 1196 : 2010
Shape and dimensions of T-shape weld nut (Type lA and Type IB)
Table 7
Type 1A
Type 1B
R;::; 1.5mm
R;::; 1.5 mm
Outline
Nominal
designation of
screw thread
d
de
"d
cO
Q)
;..,
.s
Q)
rn
;..,
cO
0
"d
cO
Q)
;..,
~
....,
Q)
.srn
.srn
dl
.srn
Pilot
.srn
.srn
.srn
Weld projection
hI
d2
.srn
.srn
.srn
Q)
Q)
Q)
Q)
Q)
Q)
Q)
Q)
Q)
Q)
"d
"d
;..,
cO
"d
cO
U)
rn
Q)
u
"d
"d
;..,
cO
cO
"d
cO
;..,
~
U)
rn
Q)
u
"d
"d
;..,
cO
cO
"d
cO
;..,
~
U)
rn
Q)
u
"d
"d
;..,
cO
cO
"d
cO
;..,
~
U)
rn
Q)
u
"d
"d
;..,
cO
cO
"d
cO
;..,
~
U)
rn
Q)
u
"d
"d
;..,
cO
cO
"d
cO
;..,
~
U)
rn
Q)
u
"d
"d
;..,
cO
cO
"d
cO
;..,
~
U)
rn
Q)
u
"d
"d
;..,
cO
cO
"d
cO
;..,
~
U)
rn
Q)
u
"d
"d
;..,
cO
cO
"d
cO
;..,
~
U)
.srn
Unit: mm
(Informative)
Hole diameter
of
corresponding
plate
rn
Q)
u
"d
"d
;..,
rn
Q)
u
;..,
cO
cO
"d
;..,
cO
U)
cO
::1 e9
Q)
Q)
0.
0.
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B 1196 : 2010
Table 8
Shape and dimensions of T-shape weld nut (Type 2A and Type 2B)
Type 2A
Type 2B
R:::: 1.5 mm
R :::: 1.5mm
Inclination of upper surface
l(
Nominal designation of
screw thread
d
Outline
d-
.S
rn
(ij
(l)
rn
'0""
--``,,`,,,`,,````,,``,````,,-`-`,,`,,`,`,,`---
M4
(l)
(l)
'""
'"d
(l)
'""
~
(ij
(ij
4-'
ifJ.
;a
rn
(l)
'"d
'""
'"d
(ij
'""
~
23 0.7
M5
24
M6
26 1
M8
M8x1
(ij
(ij
4-'
ifJ.
;a
rn
(l)
'"d
'""
'"d
(ij
'""
~
~
12 0.25
(ij
5.4
'""
'"d
+0.5
0
7.8
9.5
32 1.2
19 0.4
12.5
M12 M12x1.25
M12x1.5
36
21 0.5
14.5
NOTE 2
ifJ.
6.2
14 0.3
rn
'"d
'""
~
(ij
4-'
f----
28
;a
(l)
(ij
M10 M10X1
M10X1.25
NOTE 1
(l)
rn
(l)
(l)
(ij
.S
rn
(l)
'"d
4-'
.S
rn
;a
(l)
.S
rn
(l)
(l)
(ij
4-'
.S
rn
(ij
(ij
4-'
ifJ.
5.5
rn
'"d
'""
'"d
(ij
(ij
'""
~
~
(ij
4-'
ifJ.
;a
rn
(l)
'"d
'""
'"d
(ij
'""
~
~
(ij
(ij
4-'
ifJ.
I---
6.5
7
+0.7
0
;a
(l)
;a
rn
(l)
'"d
'""
'"d
(ij
(ij
'""
~
(ij
4-'
ifJ.
-0.1
-0.3
0.8
9
f---
11
8.5
10
0.6 2
11
0.8
0.3
13
hl
d2
'"d
'""
.S
rn
.S
rn
'"d
Pilot
dl
Unit: mm
(Informative)
Hole diameter of
corresponding plate
(l)
C'1
(ij
'""
~
(l)
(l)
0
-0.2
C'1
0-
0-
11
13
11
15
13
+0.3
0
The threaded portion of upper/lower surface of nut should be chamfered to the extent that diameters thereof
become slightly larger than the major diameter of the internal thread.
The periphery of flange should form an arc with approximately dc/2 in radius.
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B 1196 : 2010
Annex A (informative)
A.l
The peel strength to pressing when a nut is tested in accordance with the method
specified in A.2 is given in table A.l for reference.
The welded assembly is deemed satisfactory even if the weld is deformed in the peel
test by pressing when the load at the test is not less than the relevant value in table
A.I.
Table A.I
I
I
I
I
I
I
I
I
(mm)
Nominal diameter of screw thread
4
5
6
8
Peel strength to pressing
3.24
3.24
3.24
3.73
The peel strength to pressing (F) is obtained by the following formula.
I
I
10
6.03
I
I
kN
12
6.03
F=Sxnxa
S: cross sectional area at root of one weld point
n : number of weld points per a nut
a: tensile strength of weld (0- = 294 N/mm 2)
Sand n are obtained by the calculation with the median of standard values for the hexagon
weld nut Type 1A in table 4.
where,
A.2
The nut is welded to the steel sheet given in table A.2, the welded assembly is placed
on a spacer as shown in figure A.l, screw a bolt into the welded nut, compressive load
is gradually applied to the bolt head so that the centre of load coincides with the centre
of screw as much as possible, and the load when the bolt peels off is measured.
When the test steel sheet bends noticeably at a load not more than that given in table A.l, retest is carried out by using a thicker steel sheet within the nominal thickness given in table A.2, by increasing the temper grade of sheet, or by decreasing the
space between the inside diameter of spacer and the nut as much as possible.
Table A.2
Nominal diameter
of screw thread
4
5
6
8
10
12
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0.8
1.0
1.2
1.6
2.0
2.3
to
to
to
to
to
to
1.0
1.2
1.6
2.0
2.3
3.2
mm
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12
B 1196 : 2010
Load
Bolt
a)
Steel sheet
Weld nut
Spacer
The hole diameter on steel sheet (d' should be according to the hole diameter of corresponding plate specified in table 4 to table 8 for reference_
The welding condition of nut should be upon the agreement between the parties concerned with delivery_
When the steel sheet with other thickness than the nominal thickness specified in table A.2 is used, it
should be upon the agreement between the parties concerned with delivery.
Note a) The bolt employed in the test should be qualified as follows.
a) Finish extent: Annex 1 table 6 of JIS B 1180 or better
b) Tolerance zone class of screw thread: 6g
c) Strength division: 8.8 or over
Figure A.l
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B 1196 : 2010
Annex B (informative)
Peel strength to torque and its test method
B.1
The peel strength to torque when a nut is tested in accordance with the method
specified in B.2 is given in table B.1 for reference.
The welded assembly is deemed satisfactory even if the weld is deformed in the peel
test by torque when the torque at the test is not less than the relevant value in table
B.1.
Table B.1
Unit: Nm
Nominal diameter of screw thread
(mm)
4
10
12
5
6
8
Peel strength to torque
12.7
12.7
15.5
20.5
42.2
37.3
The peel strength to torque (T) is obtained by the following formula.
T=Sxnx TxL
where, S: cross sectional area at root of one weld point
n : number of weld points per a nut
L : distance from screw centre to weld point
T: shearing strength of weld (r = (j x 0.7 = 206 N/mm 2 )
S, fl, and L are obtained by the calculation with the median of standard values for the
hexagon weld nut Type 1A in table 4.
I
I
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B.2
I
I
I
I
I
I
I
I
I
I
The nut is welded to the steel sheet given in table A.2, the steel sheet is fixed firmly
as shown in figure B.1, the torque is applied along a plane perpendicular to the centre
of screw as much as possible, and the torque when the weld of nut peels off is measured.
When the test sheet at the weld is torn off by the torque not more than that given in
table B.1, retest is carried out by using a thicker sheet within the nominal thickness
given in table A.2 or by increasing the temper grade of the sheet.
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14.
B 1196 : 2010
Torque wrench
Socket
Weld nut
Steel sheet (fixed)
The hole diameter on steel sheet (d' should be according to the hole diameter of corresponding plate
specified in table 4 to table 8 for reference. For that without pilot, the holing may be omitted.
The socket for hexagon weld nut and square weld nut may be either one with hexagon hole or square hole,
or slotted socket which engages with the width across flats (8). The socket used for T-shape weld nut should
be a slotted socket which engages the width (8) of collar.
The weld condition of nut should be upon the agreement between the parties concerned with delivery.
The case that the steel sheet with other nominal thickness than that specified in table A.2 is used should be
upon the agreement between the parties concerned with delivery.
Figure B.1
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Bibliography:
JIS B 1180
JIS G 3141
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PROTECTED BY COPYRIGHT
Sold to:IHS Standards Store Purchase, 735311
Not for Resale,11/23/2011 16:35:02 MST
--``,,`,,,`,,````,,``,````,,-`-`,,`,,`,`,,`---
Errata for JIS (English edition) are printed in Standardization and Quality Control, published
monthly by the Japanese Standards Association, and also provided to subscribers of JIS (English edition) in Monthly Information.