TYPES OF

MANUFACTURING
PROCESSES FOR
DIFFERENT TYPES
OF RINGS

TYPES OF RING MANUFACTURED IN C.I.

RING PLANT
RING

ROUGH SIDE FACE GRINDING

Product Parameter - Axial Height.

Tolerance - +0.03 to -0.03.
Belt R.P.M. - 5 to 7 rpm.
Wheel R.P.M.-765 rpm
Grinding Wheel Diameter 660 mm.
Dresser Used Single Point Diamond.

SEMI FINISH SIDE FACE

GRINDING

Product Parameter - Axial Height.

Tolerance - +0.03 to +0.01.
Belt R.P.M. - 3 to 7 rpm.
Wheel R.P.M.-720 rpm
Grinding Wheel Diameter 660 mm.
Dresser Used Single Point Diamond.

FINISH SIDE FACE GRINDING

 Product Parameter - Axial Height.

Tolerance - -0.015 to -0.025.
Belt R.P.M. - 5 to 7 rpm.
Wheel R.P.M.-765 rpm
Grinding Wheel Diameter 660 mm.
Dresser Used Single Point Diamond.

WASHING

PROCEDURE :1.
Add BLUE GOLD in process tank 1,2,3.
2.
Fill the process tank 4 with water.
3.
Add CEBO LS in process tank 4.
4.
Turn ON the machine and wait till it
reaches the required temperature.
CHEMICAL USED :TANK

CHEMICAL

TANK 1,2,3

Blue Gold

CONCENTRATIO
N
5+1%

CEBO

2+1%

TANK 4

PROCESS PARAMETER :TANK

TEMP.

TIME (Sec)

TANK
TANK
TANK
TANK
TANK

1
2
3
4
5

(Celsius)
70 + 05
70 + 05
70 + 05
70 + 05
100 + 05

300
300
300
300
300

DEMAGNETISE(BCT)
Demagnetise is a process in which the rings
lost all of its magnetic properties.
PROCESS PARAMETER :RING
MATERIAL

DIAMETER

PUSHER
FEED
RATE (nos./min)

ALL
MATERIAL

ALL
DIAMETER

ALL
MATERIAL

ALL
DIAMETER

(4
+
2
Regulator)
(CONVEYOR
TYPE)
(30 + 5 Sec.)
(V-TYPE)

at

PROCEDURE :1.
Set GAUSS METER at zero.
2.
Check the ring at gap and face.
3.
Set the GAUSS METER to 15 Gauss.
4.
Magnetism at output should be 15
Gauss or Less.

CAM TURNING PROCESS

Cam turning process is a process in which
both ID (inner dia ) and OD (outer dia ) of the
ring gets turned.
PROCESS PARAMETER :1.

CAM percentage 18%.