Mu LANAING EES AK3 Series Electric Actuator Operation Instructions YANGZHOU CITY LANLING ELECTRIC VALVE CO., LTDVI Vil Vil XI XI XII AK3 Series Electric Actuator Operation Instructions Contents General Model Representation Structure Design of Standard Type & Explosion-proof Type Work Environment & Main Parameters. Outline & Connection Size Structure & Working Principle Electrical Control Diagram & Electrical Components. Remote Contro! Terminal Wiring Testing Instructions Installation & Disassembling Maintenance Errors & Solutions Order Noticens AK3Series Electric Actuator Operation Instructions 1General ‘A now generation AK series sm cletric actuators are suitable fr linear travel valves which are the essential drives for opening. closing or adjusting valves, suchas gue valve. globe valve ete, and als have remoteconto, celied-control or sl-contel device on valves. The product has multi-function, sable performances advanced contol system, small siz, light weight, easy maintenance und simple operation ete advantages. The astaors are popular «and widely applied in the oi, chemicals, electric power, metallurgy, texycled paper, water treatment and other industries. “Mull-tur eletrie actuators are divided into standard type and explosion-proot type II Model Representation sO OO-O0-80 Ta ea aU Seen | topes tra an represen pal cemneton Pe (ome pe In Abi mane | an wer snd: hg satan epee eh al ao tons ated out vrqu: In Arabic numerals |AK3 series elesiric actuator For example AK3210XS-18C-1W 'AK32 means aetuator is mult-tur type, No? body, output torque is 100 Nm, with local control tons and 420m ‘output signal, ousput speed 18 simi, standard connection and power AC 380V 50 Hz, III Structurel Design of Standard Type & Explosion-proof Type 1.Te performance ofthis produst conforms tothe stipulation of JB/T8528-1997 {General Valve Electric Actuator ‘Technical Conditions? ; Is explasion-proof performance conforms to the stipulations of 683836 .1-2000 (Electrical Apparatus for Explosive Gas Atmospheres Part! ; General Requirements) .GB3§36.2-2000 (Eletrial Apparats for Explosive Gas Atmosphere’s Par 2: the explosion proof type “d"> explosion-pro enclosures and JB/T8529-1997 ( Explosion-proof valve Elevtric Actuator Technical Conditions} 2 Surrounding Mediums: The outdoors type is used for environment free of combustible, explosive and corosive ‘mediums; The explosion-proof type includes d | and dTLBT4: 4 1 is for non-working surface of coal mining: and dT) [BT can be applied forthe environment ITA IIB T1-T4 where the explosive gases mixture meets he zequirements a1an Blecttic Actuator Operation fstactions IV Work Environment & Main Parameters |. Power: AC 380V(45%) Special AC220VU4: 2 Frequency: 50 Ha(20.4%) 3. Ambient Humidity: <95% (when 25) 44 Height1000m Ambient Temperatures -20°0-60C 6 Ingress Protection: 16S 7Exposion-prof type: Exd lI BT 8. Work Duty: 10 mites 9 Moor asuation Fev orm 1 AKS Sere ects Actuator Model Spins woes [Tome PHEESE™ Pan ACSA Aca aie em) | anny | Ratio [OPH power KW]CuMeRt 4) 7 Spur (KW Camemiay] 8) axsito | yo [2s fan [ we | oo | 17 | we [oa [ a0 | awsuis [aso | as faa | ie | oar w fom | ao | swsz0 | 290 f 40 fst w [oss [55 axsex0 | ao | | an ww [ 07 ‘n ansaa [aso [as [a a aso [soo | as [ta 61 awavo | goo | 60 [tt (05, aware [ 1200 60 | ast 107 wases | i300 | 70 [asi] 24 wo | 2 195 sxas25 | aso0 | 70 [aussi] 26 56 [15 st wws605 | 500 | 75 [225i] as 25 | 303 «3630 | 5000 | 75 |2z.set] ax nfs ‘ sxs7e0 | woo | 80 uf aw u_| 3 484 awv710 | 10000 | 100 _Joz.ss1} oa s_ | 8 Nate | With rte voltage stall motor current and ated caren ratio 7, and the wk of allowance is ensue value 20% 2. We supply the cleric actuators of eter routional specs according tothe uses” requirements: 12/18/24/30°9642/48/64rmin te 02“0 AK3Series Electric Actuator Operation Instructions V Outline & Connection Size 1. Outline Diagram (See Piewwe 1-7) Pitae 3 AK AS53360 Electric Actuor Otline Bagram 03#87 Aka7so- aT coo A ARENT 4= AK3Series Electric Actuator Operation Instructions 2. Connection with Valves (See Picture 8-9 & Form 2) ‘There are two types of connection ways with valves: torque type and thrust sype. Torque type connection standard is 38/2920, and thrust type connection standard is JB22221 cure 8 Toru Type Connect Size Diagram Ficure 9 Tht Type Conesion Sse Diagram Form 2 Connectn Sie Tone pe ie Tre Noe Mode! fine 2 T ‘one D al ie o Jor [Bal mr|e]n farfac] o Jo of mfeate| a) 4 jel ° : - t T 2 [14s[ 20] 90 3 [0|s5| wo swai/3115 10 125|102|70 | 4] 128 | wo] su 21 [ns 96 [75 ® BY 4 2 fas 60}125 g[ui2 . AKI226/3230 4} 136 | mis] 61 | 4} * 31 [as|i20| 90 [30] 5 | m0 | 4 AK3345/3360 | 4 |225)195|150) 12|50]72] @ 13] Tad | M20 | 79 3 [avsfeas|iso] | 5 [14 )oe)s2) 622 axsnso79ai2 150 | 6 | 98 Sr faso}iosjisa| | [12]s0]72] 618 _ ts 3 [oa «xasia73525 | 6 [ss0|zas|z20] | [as|ra|os|o26| | [Fo0|350|20«] 200] ® Paro [wo [raw L ‘ swa505/2660 | 7 [340] s40]2x0] — |°[20faohrsheze| | [ran Tao ) 900 [136 | ‘AKS780, 8 [430[380]300) * a 33 [128] &: wwsmia [9 farofasafseo) | fsofoshas[ os Novas Tongue pe flange namie wi 05 spower sation flange we, 48d without“ nonal Range weElectric Actuator Operation Instuctians VI Structure & Working Principle |. AK3 electri actuators consist of motor, speed reducer, corque limit apparatus, encoder, manual electric shift organization, hand wheel and eletrical components, Standard type utilizes round pilot nd o-ring sca; explosion ~proof type has the same «af sal design with standard type. Tis added with explosion -proof eover and adopis the eypioion-proot wiring box meth The transmission theory sce ture 10. tergstinit —\ Die wate) Worm se 2 Peture 10 Working Principle Diagrams |. Motor Standard type uses YDE and explosion-praofuses YBDF. 2, Speed Reduver: Speed reducer is consisted ofa pair of spur gears and worm gear unit The motive foree ofthe moIor transfers to the output by spool reducer sha 4. Torgue Limit Apparaces: Torque control apparatus is « commonly used pat forthe whole series, When a vertain ‘amount of torque is applied to the output shaft, the worm will rotate and move ta drive the erank whieh in tum eauses the block collision to press the cam and raise the support wil lif until the micro switeh disconnects the power source and slop the motor so as to control the output and proveet the valve. Check picture 7 with structure, 4. Motor Working Theory: Motor gear rotates with Worm gear by motor rating. Tes! worm leads Worm gear rotting, ‘ouput shaft led by lute rotating nally, Electric operation is always priority. Bevel gear is rotating while output shal is ‘Working both at manual and cleetrie operation. Meanwhile chock the change of valve position by valve encoder. nk cam Block FaraN Eiiog Sine Adust shar Seale eae iat = Micrp-site support Pitre 11 Toru Limit Diagram 06© AK3Series Electric Actuator Operation Instructions 5, Travel Control Apparatus: It uses metric principle with high preeision control. See picture 12 with its structure. The work theory is: There are one big bevel gear and small bevel gear inside of the reducer box (Z=8), and they move with counter-apparatus. Ifthe egunter-apparatus has been set as valve open or close position, the earn will rotate 90°when counter-apparatus rotates to preset position, and then micro-switch moves so as the power will be cut off. Then motor stops and control the actuator C-Directon Adjust Shaft Upper Stem 0. Direstion Micro-Switch Miceo:Sseteh O-Dreetion Bridge Gear ‘unter Gear ‘Adjust hath Picture 12 Travel Conteol Apparatus 6, Position Indicator: It is general components, see picture 13 with its structure. There ate one micro-switch and one cam inside ofthe position indicator, when actuator works, rotating cam makes micro-switch moves, and the frequency is ‘output shaft rotating one time or twice Fixing Serew = Input Gear Picture 13 Position Indicator 07i an lectric Actuator Operation Instructions 7. Manual-Flectric Switch Organization: Semi-automatic shift function and its structure see pictere 1. ft consists of ‘switch handle, cam, vertical bar, framework, idle clutch, pressed spring, manual axis, hand wheel and ete. When operating by hand whee, fist pas the switch hand to the manual operation ditection, cam will rotate following the handle, which rises the framework on the surface of the eam, and makes the support shaft of the framework move along dhe axial, meanwhile the idle clutch will be upped and press the spring. Wher push (o a certain position, the idle clutch is off the ‘worm gear meshing With hand wheef, which make the force of hand wheel transfer tothe outpua shaft by the idle chuteh that is manually state. When the framework is elevated (oa certain position, the vertical bar installed on the framework Uprights on the worm face, support the framework to avoid the idle elute felling, the Randle can be stopped, then operate by hand wheel, When the worm drives fafowing the motor, the vertical posts will fall down, the idle clutch moves rapidly {u the Worn under the force of the pressed spring, Meshing with the worm wheel, with and wheel tor off and the sate has become electric model. Hand wheat © ‘Maral sha Turbo-Worm Shit handle Pieture 14 Manwal Operation Diagram VH Electrical Control Diagram & Electrical Components Electrical control theory of standard type and explosion-proof type are the same, soe picture 15, more details as follow’ 1. This diagram is designed according to China Ministry of Eleciric Power <95 Typical Design™, and meets the need of varies of control circuit, Picture 15 (b) is about position indicator wiring, for reference to users 2. Using shut-torque TSC controls valve, and keep the sel maintain circuit of close button SCI connected with ASI Using shut-avet CSCI controls valve, and keep the self-maintain protected. fi connected with A42 when shuttorque TSC as 3. Remote position indicator offers a mutative resistance as valve position changing to users by potentiometers picture 15(b) for zeferenee, 4 Remote position indicator and position indicator with lights ean not be offered as the same time, but it ean be used with control box lights asthe same time, 5 Rentote lights indicator ean be parallel connected with A19, N, Ad9 directly The design offers to users vaties contr point, and it ean be Set four units mievo-svicches maximurn on travel control apparatus, Normally we offer products with open & close two micro-switches, Electrical Components inside of actuator see picture 15(b). 08= © AK3Series Electric Actuator Operation Instructions Psture 1S Electrica Cont Diagram Fogm 3 Standard Type & Explosion-proof Type) Elestiesl Components ce Name Model oy 0. 8 AC Couns C2 series 2 | o® sa ‘Thermal Relay R166 1 rs Fis Sih I 1 ise. te Travel Sich wot 2 0 8 Buon aa 2 [Ce Tou Sich ne 2 w heal Sih mH 1 fi Pie mt 1 is a | Position Indistar 110m " Foenlonaes Tih 1 il ‘Heat Resistance Rx20-25 1 | te [ Postion ri02.28 1 " 1 Mow ‘ora 1 n | Tautoer v/a 1 ¢ Elec Connor Z20/ v6. 0) H | _ en, @ Indicator Lights WB of NULS 2 vor ‘ave Peon Tree vor 1 v Dele ane 1 7 Abra Sih Wa seri 1on Electric Actuator Operation Instructions. VIII Remote Control Terminal Wiring [Loosen the four serews of terminal cover, and take off the cover, do as follow wiring diagram, 2.Actuator Wiring 2.1 Supply power must be confirmed ce same with the data on label 2.2 The two circuit entrances of standard type is M2715; the two circuit entrances of explosion-proof type is M42*2, 2.3 Standard type terminal wiring diagram see picture 12-13 a, See picture 12 if t were not <9S Typical Design> terminal wiring b. See piewure 13 ii wer 95 Typical Design> terminal wiring, 2.4 Check picture 1.4 with wiring terminals diagram of explosion-proot type 2.5 Check picture [5-16 and form S with cable installation diagram of explosion-proof type 2.6 The space between conductive parts with different electric potential in wiring box should meet the following requirements: Not less than 6 mim with 220 Voltage, not less than 8 mm with 380 Voltage, There are two conduits on electric compartment, one for power cable and the other for control cable. Power cable must be provided with earth wire, connected ‘with earthed terminal on patch board, The diameter of eabk: dimension see picture 16 and form S. Compress the sealing ring after wiring and keep the Shore Hardness of Scaling ring in 44-45°C The sealing ring should be replaced timely When it’s damaged or aging. Picture 4 Exptosionpreot Type Terminal Wiring Diagram Pose (2 No 6S Typeal Desie>——eture 13 Typical Desizw Tonia Wining Diagram “Terminal Witing Diagram Picture [§ Terminal Connection Picture 16 Seal Ring qa § Diameter of Cable 5 oy 23 L ub tT ret one) 10= AK3Series Electric Actuator Operation Instructions IX Testing Instructions After motor device combines with vals, it does work right after adjusting the torque iit, travel iit and position indicator Before adjusting, make sure that loose the potentiometer of postion indicator. (Loose the fixing serew ofthe gear on potentiometer in case tat its damaged Finally check the rotational direction of motor andthe conto ines for avoiding out of contra L.The adjustment of torque limit conte apparatus (See picture 7) Iv has been preset according io clients” order and nomally there i no nee to reset again 2. The adjustment of travel limit contol apparatus (See picture 8) 3. The adjustment of illy-lose position 31 Shut the valve to" ly-clase” position by hand wheol 3.2 Pross the upper stem with Screwdriver and rotate it in 90°then sto. 43.3 Rotate adjusting shaft following close direction until close-direction cam moves. 3.4 Rotate the upper stem to original position 4. The adjustment of fully-open position 4.1 Open the valve to “fully-open” position by hand wheel 4.2 Press the upper stem with serewdriver and rotate it in 90°then stop. 4.3 Rotate adjusting shaft following open direction until open-direction cam moves 4.4 Rotate the upper stem to original position, 5. The adjustment of position indicator (See picture 9) Adjust local position indicator and remote potentiometer after adjusting torque limi potentiometer before adjusting, Do as following: 5.1 Adjust gear to certain position 5.2 Close valve electrically or manually 5.3 Keep the guide pointer in the same line with close-direction syinbol snd travel limit, and break off the gear of 5.4 Rotate the potentiometer shaft in counter clockwise ditectin to terminal position then fasten the Screws on potentiometer ear, 5.5 Open valve electrically or manually to fully-open position, keep the close-direction indicator sill and rotate position indicator making the guide pointer in the same line with open-drection symbol 536 Check Mash lights when operate valve electrically, the red light on when valve opens and the red light continuous on when valve in flly-open positon; the green light on when valve closes and the green light continuous on when valve in fully-close position X Installation & Disassembling |. Installation with Valves \.UThe motor should be horizontal and the cover of electric compartment is recommended to be horizontal or vertical so as to bbe convenient for lubrication, wiring, maintenance and manusl operation, And the hand wheel must not be installed vertically downward |L2 Installation space should be enough far c Jing ae disassembling 1.3 The axial clearance of the installment and jae linkage isnot less than 1~2 mm. 1.4 For rising stem valve, check if the length of stem extension conforms tothe length of stem cap. 1.5 Whon installing. disassembling and adjusting, explosion proof surface and sealing parts must not be damaged, and must bbe coated with ant 1.6 When disassembling of actuator is needed, tam hand wheel several rotations to make valve at a litle opened position st agent ulon Electric Actuator Operation Instructions 2nstallation with Pipes, ‘The valve combined with actuator must be hung and installed with pipes, and the hanging position must be valve instead ‘oF actuator, especially the hand wheel, Make sure the valve in a steady position before hanging or it may fall down with stuator. XI Maintenance Keep the actuator in a cool and dry place if ts not able to be installed immediately. I the actuator is installed but withous Wiring please use PTEE metal seal to cover the entrance of cable XII Essors & Solutions No Problems| Reasons Solutions (Power creat off Ff mented 1 | Motor docsns work | @ Trouble with conto crits B iene Je pea oes { Travel limit or orque tinit out orconta | "gavel hits xgue ti ean aac 2 ete shit est lly te eves, PRESE OE ‘: z ey Se ee i Ooo lan eontnse operating )Stop operating to make it coot 3 | Moor is overheated | Motor doset mash te actuator, Check matching state One phase is off DCheck power cir |, Motor stops cunning ‘DActuaor is overloaded DEolarge torque serine uring operation | 2Nalveis in rouble Dheek valve, Motor doesn’t stop or lamp | docsn’t light when valve feaehes preset postion (DTravel fimit or torque limit is out of controll Check eave limit and torque lini |® Fravel tieit is not proper sex; | Reset travel limit ‘Check and replace the potentiometer Fasten the sew Remote position signal is. | (Remote position potentiometer fils unavailable [_@ixing serew on potentiometer loosen XIII Order Notice |The products model. torque (close or open) must be specified. or we provide ate own products if there's no requirement fou mnst describe clearly ifthe actuator works in explosive environment and it must meer the requirement of explosion-proof standard se of aur fstruction 3.Please specify the connection dimension standard, stem diameter and extension length clearly .T the connection «dimension is different fiom user's wuide, please contact us for solutions: 4.Clockwise rotation of hand wheel means closing the valve. Please specily if you need it working contri. 5. We also supply electric actuator of other speeds according 10 the customer's requirements.WARNINGS &S* All the technical data and the information herein are subject to chance without prior notice. lease do read hi instruction cartully before asin the products four company, "Unnecessary loss or accident willbe avoided if you follow she ‘les foatraction and vse the products comets 2. Rofne iaalationactatre shou 86 seo in clea and dry room, If actuator ae placed outdoors, they shoul be of-ground endavoid moisture and ai |The nim stength of crew connected vue is 8vel 4 When manual operation, handle of manual let shit should be pushed or pled in the arrow ae lon. Wi¢couldn be pushed we, tute hand wheel wile push the handle, Ae decltcing hand whet ci be operated. Generally hand wheel snd output staf cote io the Some diestion. They ten clockwise when closing an counter slckwise when opening. The handle shit ina} position automaically when device i period electeally. Re sre not to pull bask forcely oF the '.The sem jacks or soy lid athe devices shouldbe tightened ‘Won repirng or mainaining, the dovie top shouldbe covered to prevent dust, snd or otter object inte the cavity whieh eases the stem and stem nut damaged. 6 Forbid opening he electric covers and sealed paris an ainy days 7. Keep the LCD windows away from hard objets Im explosive easicotments any Wal oF adjuniment of electric ‘pertion with cover removed from eleete bo i forbiden. Cut poweraft fist 4, When installing. disssembling or adjusting, explosion proof surlace and seed parts must a he damaged Aer re-installing. over of clocric eompartinent, motor and other sealed pats mst ‘etightoned and fastened for svsing moisture and ean 1, Actustr of our company is specialized one fr valve, which is sorter work dy. The maximum continuing werk time shoal soibe ver he mark number on abe. Vcneek and iain fa the valve at ropa iccrals whew oes opszatefequeney Checking itround 10 minutes each ime snd once por month is suggested