q1

Demand
SD
Safety Stock
Total Prod required
Prod Cost/unit
Holding Cost/unit
Hiring Cost
Production rate/emp/qtr
No of employees Initial
Initial Inventory
Prod. Plan
Inventory
Production cost
Inventory Cost

no of employees
emp change
emp cost
total cost

2005

q2

q3

53560
97240
121433
1877
3361
3851
1715.393 3071.622 3519.433
55275.39 100311.6 124952.4
25.65
25.65
25.65
1.28
1.28
1.28
580
580
580
5356
5356
5356

6
59406.9785575
0 94464.64 121881.4
5846.979
3071
3519.4
0
7484.133

0
-6
0

2423018 3126259
3930.88 4504.832

18
18
10440

23
5
2900

7478.13 2437425 3133691

q4
77779
8144
7442.811
85221.81
25.65
1.28
580
5356

81702.41
7442.8
2095667 7644944
9526.784 25446.6
0
0
15 55.6476
-8
9
0
13340
0
2105201 7683795

Total
350012

q1
Demand
SD
Safety Stock
initial inv
production
inventory
No of employees
employee change
Hiring cost
Prod Cost
HOLD cost
Total cost

2005

q2

q3

q4

53560
97240
121433
77779
1877
3361
3851
8144
1715.393 3071.622 3519.433 7442.811

59407
74511.95 74511.95 74511.95 74511.95
80358.95 57630.91 10709.86 7442.811 39035.63
14
14
14
14
8
0
0
0
4640
0
0
0
1908996 1908996 1908996 1908996
102859.5 73767.56 13708.62 9526.798
2016496 1982764 1922705 1918523

Total
350012

-34.29119

weeks
Period
Forecast
MPS
ATP

1
80
100
25

2
45
0

3
40
100
10

4
50
0

Period
Forecast
MPS
ATP

1
50
100

2
20
0

3
30
0

4
30
100
55

1
50
100
30

2
20
0

3
30
100
25

4
30
0

1
70
0
30

2
70
100
10

3
20
0

4
40
100
50

1
50
0

2
85
100
15

3
30
100
30

4
40
0

Period
Forecast
MPS
ATP
period
Forecast
MPS
ATP
Period
Forecast
MPS
ATP

100

50

5
50
100
45

6
5
0

5
15
0

5
15
0
0
5
10
0

5
50
100
10

6
40
0

7
30
100
55

8
15
0

Period
Forecast
Cust. Order
Proj. availability
MPS
ATP

56

1
22
24
32
9

2
25
23
9

3
20
17
49
60
6

4
20
22
27

5
18
15
9

6
18
14
51
60
29

7
32
17
19

8
30
16
49
60
32

9
28
12
21

10
28
16
53
60
31

11
29
13
24

12
25
11
59
60
49

WEEK
Forecast
Firm Order
Scheduled reciept
Projected Available
Net Requirment
Planned order reciept
Planned order release

30

1
100
50
120
100
0

2
200
100
0
0
150

3
150
130
150
0
150
150

4
120
80

5
175
180

6
100
150

30
120
150
150

0
180
150

0
150
150