ISSN 1999 - 8716

Printed in Iraq

-
-
- :

.

) .(FEM
.
: .

).(1

)( 90

.(4,3,2)

)(6,5

) ( Interference

 - - -

) (8,7

) (

)(10,9

)) (NominalStress )Factor (kt

Stress

Concentration ) (3 ) (kt

) .(8,6

)(kt
:

)(1

..

)Kt =1+ 2 (A/B

=A,B ) .(9

) (



) . (Fatigue
. ) (

) (Finite Element Method )20050 6(
(120, ) 10(

) 90, 60, 45, 30

(30
) (15, 12.5, 10 ,7.5, 5 )
) (30 , 25 , 20 ,15, 10 , 5

) (10.

) (FEM
) (Boundary Conditions

 - - -

.
) (Convergence Tests
) (1 .

) (Fatigue Stress Concentration Factor

) (Endurance Limit
) (2502 Testing Machine DARTIC
) (200KN ) (Straining Unit
) (Stroke ) (Tension Zero

) (4/ ) Load
(Cycle ) . (Sine Wave

 - - -

) :(

RESULTS AND DISCUSSION

-1

) ( Models )200 50 (

)( 10
) ( 1 ) ( Two Blocks

Y, X .

.
) (FEM

) ( ) (1
) (Kt ) ( ) (y
-

 - - -

) (Kt
) (10 :
)Kt=15.981(0.083) ----------------- (2
) ( .

):(1 ) ( Y ] [Y

) (10 .FEM
2

) (2

) (Kt ) (Y
) (Y



.
(30
)
-:
)Kt= (1.414) t-1.442 ------------- (3

 - - -

) (t .

):(2 ) ( ] [Y
) (30 .FEM

-3

) (

.
) (3 ) (Kt ) (Y
)(Y
.

.
) (Kt
) (10 -:
)Kt=r** (-0.44364) (4.55252) ---------------- (4
) (r .

 - - -

):(3 ) ( ] [Y
) (10 .FEM

) )1(

) (1-a-b

) (Blocks
) (Convergence Test ) (Meshes ) (a

.
) (1 ) (1-a ) (10
) (Kt ) (3 ) (8.55

) .(Kt ) (1
) .(1-a
) :(1 ) (Kt ) (1-a

 - - -

10

9.89

8.55

2.98

7.1

6.99

9.98

) (1-b
) (2 ) .(1-b


) (3 ) (Kt ) (5 ) (3

)(

. ) (4 ) (Kt

) (5 .
) :(2 ) (Kt ) .(1-b

 - - -

10.02

9.85

2.78

2.69

2.7

. ) (Kf
) (Kf
) (Kt ) .(3
Kf - 1
)------------- (5

Kt - 1

=q

) (q ) (Notch Sensitivity Index

.

(3 ) : .

 - - -

) (Kt

30

3.11

2.46

45

2.51

2.1

60

1.26

90

1.51

1.14

) (3
)(
) (

CONCUSSIONS

.
) (FEM
.
.
. ) ( Kt
) (FEM

)(.

REFERENCE
1. Robert L. Norton , 1998 ,Machine Design , An Integrated Approach ,2nd Edition
by prentice Hall . Inc , Simon and Schuster /A Viacom Company ,Upper Saddle
Rive, N.J. 07458, P. 230,317,349, 565, 567.
2. E. J. Hearm ,1985 , Mechanics of Materials , 2nd Edition , Pergamon pre Ltd ,
Headington Hill ,Oxford Ox3 Obw , England, 1985.
. ))
(( / 2000 .2000/1/24

 - - -

4. New port and G.Glinka, 1990,Effect of Notch Strain Calculation Method on Fatigue
crack Initiations Life prediction)), Experimental Mechanics, June, No. 11, Vol. 3,
P.208- 216.
R. Reynolds ,K. Koinil and G .Chen ,1990, The Mechanics of the Interface

5. R.

Cracking using the finite Element Methods , Journal of Engineering Materials and
Technology , January , 10/112 , P.38 .
. ))1999
(( / ) (3
)2000(19
7. A. K. Hellier, M.P. Connolly and W. D. Dover, 1990, Stress Concentration Factor of
Tubular. Y. and T. Joint, Int J. Fatigue, January, P. 13.
. )) 1999
((
/ ) (/ ) (

1999/11/14

.
9. Richard W.Hertzberg, 1996,Deformation and Fracture Mechanics of Engineering
Materials , Copyright by John Wiley and Sons, Inc , P.74.
. )) 1998
(( ) (65 133
/ / .29

 - - -

DIE FAILURE UNDER EFFECT OF DIFFERENT STRESS

CONCENTRATORS WITH STATIC AND DYNAMIC
LOADING
Mustafa Ahmed Rijab and Alaa Ahmed MaJeed
Mechanical Department, Technical Institute- Baquba

ABSTRACT:- Forming dies contain one form or another of stress concentrators due to
shape corners, holes and notches that contribute to die failure. Avoiding and minimizing the
effects of such concentrators is vital in die design and fabrication. The purpose of this paper
is to study the effect of multiple concentrators along one axis in an infinite plate subject to
tension loading. The study was carried out using Finite Element Method. The present results
indicated that stress concentration in the notch has occurred at or near the normal to loading
direction. Results concerning multiple stresses concentration factors increases or decreases
depending on: the Notch angle, Notch depth, and Notch root radius.