Make collar

Make cuffs
Make sleeves
Make front
Make back
Join shoulders
Attach collar
Attach sleeves
Stitch down sleeves
Sew side arm
Attach cuffs
Hem bottom
Inspect
Iron
Fold,Package

3.9
2
0.65
2.5
1.7
0.66
1.65
1.55
0.65
1.8
1.55
1.7
1.5
1.95
1.75
25.51
16000 shirts in a month which means

8
0.4875
4
0.5
2
0.325
6 0.416667
4
0.425
2
0.33
4
0.4125
4
0.3875
2
0.325
4
0.45
4
0.3875
4
0.425
4
0.375
4
0.4875
4
0.4375
800 shirts in a day

Actual Cycle Time(shirts/min)

MLT
WIP Inventory(shirts)
Prodn. Capacity
Capacity utilization
Direct labour content
Direct labour utilization
Direct Labour cost(per shirt)

Mike's Plan Ike's Plan

0.533333333 0.67(From sheet 2)
2.2
1980
900
93.75%
27.01
77.91%
$3.47

Regular Shirts

Custom shirts
no. of workers

Make collar
Make cuffs
Make sleeves
Make front
Make back
Join shoulders
Attach collar
Attach sleeves
Stitch down slee
Sew side arm
Attach cuffs
Hem bottom
Inspect
Iron
Fold,Package

3.9
2
0.65
2.5
1.7
0.66
1.65
1.55
0.65
1.8
1.55
1.7
1.5
1.95
1.75
25.51

7
3
1
5
3
1
3
3
1
3
3
3
3
3
3

0.56
0.67
0.65
0.50
0.57
0.66
0.55
0.52
0.65
0.60
0.52
0.57
0.50
0.65
0.58

Make collar
Make cuffs
Make sleeves
Make front
Make back
Join shoulders
Attach collar
Attach sleeves
Stitch down slee
Sew side arm
Attach cuffs
Hem bottom
Inspect
Iron
Fold,Package

no. of workers
3.9
2
0.65
2.5
1.7
0.66
1.65
1.55
0.65
1.8
1.55
1.7
1.5
1.95
1.75

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

3.9
2
0.65
2.5
1.7
0.66
1.65
1.55
0.65
1.8
1.55
1.7
1.5
1.95
1.75

ACT
MLT(days)
PC
WIP
DLC
DLU
DLC($)
Cap. Util.

Regular
Custo
0.67
3.9
12.58
0.41
720
123
9060
50
26.51
90%
111%

81%

Total
3.9

9110