ASH ABSORPTION

PL # 1
Pulverised Coal Consumption
Coal CV
Coal Ash
Clinker Production
Heat Consumption
Fuel
Ash Absorption
Heat Requirement

SiO2
Al2O3
Fe2O3
CaO
MgO
K2O
SO3
LSF
SM
IM
LOI

464
6080
12.3
3300
855
14

tonnes/day
kcal/kg of coal
%
tonnes per day
kcal/kg.cl
%

1.73 %
2,821,500,000 kcal

Kiln feed
14.20
3.36
2.49
42.71
1.26
0.53

Kiln feed ignited

21.91
Coal ash analysis
5.18
0.017
3.84
Kiln feed ignited
65.89
0.983
1.94
Clinker
0.81

94.20
2.43
1.35
35.18

94.20
2.43
1.35

Raw Meal
EP Dust + GCT
Kiln Feed + EP dus
Raw Meal
EP Dust + GCT
Raw meal + EP dus

Tyre Usage per hour

Heat Replacement by Tyre usage
Coal Required with Tyre Usage
Coal replacement
Coal repalcement
Coal Consumption
Coal CV
Coal Ash
Tyre Consumption
Tyre CV
Tyre Ash
Clinker Production
Heat Consumption

Coal Ash Absorption

1.0
7070000
436
28
1.16
436
6080
12.3
24
7070
7
3300
855

tonne/day
Kg.Cal./Kg of Coal
%
tpd
%
tonnes/day
Kg.Cal./ Kg

1.63 %

tph
kcal/hr
tpd
tpd
per tonne tyre

Tyre Ash Absorption

Total Ash Absorption

SiO2
Al2O3
Fe2O3
CaO
MgO
K2O
SO3
LSF
SM
IM
LOI

Tyre addition

0.051 %
1.68
Kiln feed
14.20
3.36
2.49
42.71
1.26
0.53
94.20
2.43
1.35
35.18
tph
1.0
2.0
3.0

Kiln feed ignited

21.91
Coal ash analysis
5.18
0.016
3.84
Kiln feed ignited
65.89
0.983
1.94
Tyre
0.81
0.001
Clinker
94.20
2.43
1.35
Raw Mill
EP Dust
Kiln Feed
LSF impact
0.08
0.17
0.14

TION

SiO2
38.44
0.66
21.91
21.53
22.19

Al2O3
22.81
0.39
5.18
5.09
5.49

Fe2O3
7.69
0.13
3.84
3.78
3.91

CaO
27.16
0.47
65.89
64.75
65.22

MgO
0.46
0.01
1.94
1.90
1.91

K2O
1.35
0.02
0.81
0.80
0.82

SO3
0.35
0.01
0.60
0.59
0.60

From ash
base from raw meal
From raw meal
Clinker LSF
Clinker SM
Clinker IM

91.66
2.36
1.40

14.20
9.8
14.20

3.36
4.1
3.36

2.49
1.8
2.49

42.71
45.13
42.71

1.26
1.47
1.26

0.53
0.3
0.53

220
0
220

LSF
LSF
LSF

94.20
134.93
94.20

14.20
9.8
14.20

3.36
4.1
3.36

2.49
1.8
2.49

42.71
45.13
42.71

1.26
1.47
1.26

0.53
0.3
0.53

300
0
300

LSF
LSF
LSF

94.20
134.93
94.20

SiO2
38.44
0.62
21.91
21.54

Al2O3
22.81
0.37
5.18
5.09

22.16

5.46

14.2
9.8
14.20

3.358
4.1
3.36

Fe2O3
7.69
0.12
3.84
3.78
15.0
0.01
3.91

2.491
1.8
2.49

CaO
27.16
0.44
65.89
64.79

MgO
0.46
0.01
1.94
1.91

K2O
1.35
0.02
0.81
0.80

65.23

1.91

0.82

42.71
45.13
42.71

1.256
1.47
1.26

SO3
0.35
0.01 From ash
0.60 base from raw meal
0.59 From raw meal

0.60 Clinker LSF

Clinker SM
Clinker IM
0.527
220 LSF
0.3
0 LSF
0.53
220 LSF

91.80
2.36
1.40
94.20
134.93
94.20

SM
SM
SM

2.43
1.66
2.43

IM
IM
IM

1.35
2.28
1.35

SM
SM
SM

2.43
1.66
2.43

IM
IM
IM

1.35
2.28
1.35