BI 1: VN HNH MY SY THNG QUAY

A. MC CH YU CU
1.
Mc ch:
+Nm c cu to ca my sy thng quay
+Hiu r nguyn l lm vic ca my sy thng quay.
+Thc tp vn hnh tt my sy sy vt liu sy (la).
+S dng thnh tho cc thit b dng c o.
2.
Yu cu:
+Phi m bo tuyt i an ton cho ngi v thit b.
+Cc thao tc phi thnh tho v ng thao tc k thut.
+Phi m bo tnh tit kim.
+m bo thi gian.
+Gi v sinh chung cho nh xng.
B. THIT B - DNG C - VT LIU
1.
Thit b
+My sy thng quay
2.

My Dng c
+Thit b o nhit .
+ng h m.
+Ampe km
3. Vt liu sy :
+La.
C. NI DUNG BI THC HNH
1.Gii thiu chung v my sy thng quay.
- H thng sy thng quay l h thng sy lm vic lin tc chuyn dng
sy cc vt liu dng ht nh : la,ct,than ,.
- My sy thng quay l 1 hnh thng hnh tr t nghing 1 ti 6 ,c
2 vnh ai ,vnh ai ny ln con ln khi thng quay.Vt liu sy
a vo phu np liu.Vt liu sy trong thng quay khng qu 20-25%
th tch thng.Sau khi sy xong sn phm sny qua cui thng ra ca
tho liu.

-Bn trong thng quay l h thng cc cnh khuy (cnh khuy c hnh
dng khc nhau) nhm xo trn vt liu sy trong qu trnh sy vt
liu sy c sy u.Pha cui thng c hp tho liu,u thng c
kt ni vi clorife c qut thi tc nhn sy(kh nng) vo bung
sy.Tc nhn sy c gi li trong thng quay nh thng c bt
kn.thng quay c bc cch nhit gim bt tn tht nhit t bung
sy ra mi trng.
-Ty theo thit k th vt liu sy v tc nhn sy i cng chiu hoc
ngc chiu vi nhau.
-Pha u ch np liu bn trong thng sy c lp cc cnh xon 1 on
khong 700-1000mm,chiu di on ny ph thuc vo ng knh ca
thng.
-Tc ca kh nng i trong thng khng vt qu 3m/s trnh vt
liu sy b cun nhanh ra khi thng sy.m bo vn tc quay ca
thng t 5-8vong/pht.
-Cnh khuy trong thng quay c tc dng phn phi u cho vt liu
sy,o trn vt liu v tng din tch tip xc gia vt liu v tc nhn
sy.Cu to ca cnh khuy ph thuc vo kch thc v tnh ca vt
liu sy chn dng cnh khuy cho ph hp.
-Cc dng cnh khuy:
+ Cnh khuy mi cho nng v loi phi hp.
+Cnh khuy hnh qut c nhng khong thng vi nhau.
+Cnh khuy phn phi hnh ch nhtv kiu vt o.
+Cnh khuy kiu phn khu.
*u im v nhc im sy thng quay:
- u im:
+Qa trnh sy u nh cnh khuy v nhanh hn nh tip xc trc tip
gia vt liu v tc nhn sy.

+Thit b nh gn,n gin ,t chi tit,c th c kh ha.

- Nhc im:
+Vt liu d b dp nt,v vn do b o trn nhiu ln,lm gim cht
lng sn phm sy.
2.Cu to v nguyn l hot ng chung ca my sy thng quay
a.Cu to:

4
5

6 10

1.Clorifer

6.Con ln

2.Qut

7.Moto

3.Phu cp liu

8.Vnh rng

4.Thng quay

9.Vnh ray

5.Ca ra sn phm

10.Bnh rng

b.Nguyn l hot ng:

Vt liu sy c np lin tc vo u cao ca thng qua phu np
liu(14)v c chuyn ng dc theo thng nh cc cnh khuy. Cc
cnh khuy va c tc dng phn b u vt liu theo tit din thng,
o trn vt liu va lm tng b mt tip xc gia vt liu sy v tc
nhn sy. Cu to ca cnh khuy ph thuc vo kch thc ca vt liu
sy tnh cht v m ca n. Vn tc ca khi l hay khng kh nng
i trong my sy khong 2- 3 m/s,thng quay 5-8 vng/pht. Vt liu
kh cui my sy c tho qua c cu tho sn phm (5) ri nh
bng ti xch (12) vn chuyn vo kho. Khi l hay khng kh thi c
qut (7) ht vo h thng tch bi, tch nhng ht bi b cun theo
kh thi. Cc ht bi th c tch ra, hi lu tr li bng ti xch (12).
Kh sch thi ra ngoi. C nhiu loi thit b lc bi khc nhau.
D. VN HNH MY SY THNG QUAY
1.Chun b.
-My sy thng quay.
-Vt liu sy (la t).
-Dng c o m.
-Ampe km.
-Dng c o nhit .
2.Quy trnh vn hnh.
-Chy ch MAN:
B1:Kim tra k lng cc thit b in,thit b c m bo an ton trc
ki vn hnh.
B2:Dng thit b o m o vt liu sy ban u ( m 18 ).
B3:Bt CP tng ca t in,chn ch iu khin ca t in (MAN).
+ Bt cng tc khi ng qut (2) qut chy n nh,tc gi hp
l khong 2 ti 5 pht ng thi dng Ampe km kim tra dng ca qut
c n nh m bo thit b vn hnh tt.

+ Bt cng tc khi ng clorifer (1) gia nhit.ng thi bt cng tc

khi ng moto (7) quay thng quay,quan st m bo thng quay ang
quay theo chiu i ln (hng nng thng quay).
+ Dng thit b o nhit o nhit dng kh nng(tc nhn sy)
clorifer m bo nhit tc nhn sy t 60 ti 70 .Khi cho
vt liu sy (la m 18%) vo phu cp liu (3) bt u qu trnh sy.
+Trong qu trnh sy cc thit b ang hot ng dng Ampe km kim
tra dng ca cc thit b 1 cch k lng m bo thit b t dng n
nh.(kim tra CP tng,moto,qut,clorifer).Kim tra tc quay ca
thng quay t 5-8 vng/pht l m bo yu cu k thut.
+Vt liu sy c sy trong thng quay (4) v i ra t ca ra sn phm
(5),sy n khi t m yu cu.
B4:Sy vt liu t 14 theo yu cu ban u,khi t m ngng
clorifer,ngng moto,ngng qut kt thc qu trnh sy.
*Kt qu thu c qua tng giai on sy(10 pht o 1 ln).
Thi gian(30 pht)
m 18 xung 14
Ban u(trc khi sy)
18
10 pht
16,8
20 pht
15
30 pht
14
-Chy ch AUTO:
Mi thit b s c iu khin t ng v s ngt t ng khi c s c
bt ng.
%
Hnh : th th hin 18
s bin i ca m
theo thi gian trong 16.8
qu trinh sy bng
my sy thng quay
15
14
10

20

30

E. NHN XT:MY SY THNG QUAY TI XNG

My sy thng quay hot ng cha c n nh,hiu sut sy
thp.
Thi gian sy di.
i vi cc vt liu sy d v th my sy khng th sy c do
trong qu trnh quay s lm v vt liu sy.
My sy trong xng cn thiu mt s thit b nh:cyclon,
Tuy nhin v c bn my sy thng quay xuongr c tnh ton
thit k tng i,phn ch to cha t tiu chun cng nghip.