III examen simulacin de proceso metalrgicos

1)

Unit number 3
MODSIM model name CRSH
Job name: chancado1
PARAMETERS:
Fines fraction 0.2000
Classification function parameters 0.653 1.600
Tonnage to be processed 75.51
Closed side setting 8.00 mms
Size distribution in feed
Size
% passing
mms
0.101E+04 100.000
713.
100.000
505.
99.974
357.
99.181
252.
93.557
178.
78.056
126.
54.538

tons per hour

89.2
63.0
44.6
31.5
22.3
15.8
11.2
7.88
5.58
3.94
2.79
1.97
1.39
0.985
0.697
0.493
0.348
0.00

29.871
13.243
3.579
2.770
2.124
1.617
1.224
0.923
0.694
0.520
0.389
0.291
0.217
0.162
0.121
0.090
0.067
0.000

Top size in feed is approximately 348.

mms

Open side feed opening must be at least 434.

Size distribution in product
Size
% passing
mms
0.101E+04 100.000
713.
100.000
505.
100.000
357.
100.000
252.
100.000
178.
100.000
126.
100.000
89.2
100.000
63.0
100.000
44.6
100.000
31.5
100.000
22.3
100.000
15.8
100.000
11.2
100.000
7.88
78.602
5.58
58.418
3.94
45.870
2.79
37.852
1.97
31.650
1.39
26.557
0.985
22.306
0.697
18.739
0.493
15.746
0.348
13.233
0.00
0.000

mms

Select a crusher size and cavity type to suit the closed side setting and
feed opening requirements.
Crusher selected is......
Capacity in tons per hour? ....
Number of crushers required?....
Impact work index of the material is 12.00 kWhr/ton
80% passing size in feed is 184.65 mms.
80% passing size in product is 8.09 mms.
Estimated power requirements 79.6
kW
NOTES:
2)

Unit number 2
Job name: molino

MODSIM model name CYCL

PARAMETERS:
Cyclone diameter

38.000 meters

Vortex-spigot distance 114.000 meters

Inlet diameter

7.600 meters

Vortex finder diameter 6.346 meters

Spigot diameter

4.408 meters

Feed head

3.00 meters

Cyclones in cluster

10

Flowrate through each cyclone 0.876E-02 m**3 per sec.

Volumetric fraction of solids in the feed

0.233

Viscosity of slurry 0.0012 kg/ms

Specific gravity of slurry in separation zone 1.00
Index for variation of d50 with density 0.50
Pressure drop across the hydrocyclone

Plitt's calibration parameters:

For D50 1.00
For the sharpness factor 1.00
For the flow split 1.00

Size distribution in feed

Size

% passing

mms
0.101E+04

100.000

713.

100.000

505.

100.000

357.

100.000

252.

100.000

178.

100.000

0.0 kPa

126.

100.000

89.2

100.000

63.0

100.000

44.6

100.000

31.5

100.000

22.3

100.000

15.8

100.000

11.2

100.000

7.88

100.000

5.58

100.000

3.94

100.000

2.79

100.000

1.97

100.000

1.39

100.000

0.985

100.000

0.697

100.000

0.493

100.000

0.348

100.000

0.00

0.000

Volumetric flow split to underflow 0.980

Sharpness parameter lambda = 16.70
Sharpness index = 0.910
D50c for particle type 1 is 0.2464E+05 microns

Size distribution in underflow.

Size

% passing

mms
0.101E+04

100.000

713.

100.000

505.

100.000

357.

100.000

252.

100.000

178.

100.000

126.

100.000

89.2

100.000

63.0

100.000

44.6

100.000

31.5

100.000

22.3

100.000

15.8

100.000

11.2

100.000

7.88

100.000

5.58

100.000

3.94

100.000

2.79

100.000

1.97

100.000

1.39

100.000

0.985

100.000

0.697

100.000

0.493

100.000

0.348

100.000

0.00

0.000

Size distribution in overflow.

Size

% passing

mms
0.101E+04

100.000

713.

100.000

505.

100.000

357.

100.000

252.

100.000

178.

100.000

126.

100.000

89.2

100.000

63.0

100.000

44.6

100.000

31.5

100.000

22.3

100.000

15.8

100.000

11.2

100.000

7.88

100.000

5.58

100.000

3.94

100.000

2.79

100.000

1.97

100.000

1.39

100.000

0.985

100.000

0.697

100.000

0.493

100.000

0.348

100.000

0.00

0.000

Water recovery to underflow = 0.495

Ratio of air core to underflow diameter by Concha's formula is 0.00