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Home / 2009 / Understanding yield point: Effect on pressure surges critical to managing deep, difficult MPD wells
Managed Pressure Drilling (MPD) is often used to drill formations that have a narrow window between formation pore pressure and fracture
pressure.
By Shifeng Tian, George H Medley and Charles R Rick Stone, Signa Engineering
Managed Pressure Drilling (MPD) is often used to drill formations that have a narrow window between formation pore
pressure and fracture pressure. Applying variations of MPD maintains the wellbore pressure within the narrow window
during the entire operation process, including drilling, connections, tripping, etc. But accurate pore pressure and fracture
pressure information may not be available. To prevent formation influx or lost-circulation problems, wellbore pressures
should be kept as constant as possible during the entire drilling process.
Rheologic properties of drilling fluids play an important role in managing wellbore pressure. Most drilling fluids
currently used in the field, including water-based mud (WBM), synthetic-based mud (SBM) and oil-based mud (OBM),
have a non-zero yield point (YP). A non-zero YP causes a sudden pressure change when the fluid starts to move or when
its about to stop moving. It also causes a sudden change of the surge or swab pressure when the drillstring starts to
move up/down during drilling or tripping, regardless of how slow the pipe moves.
This creates problems for keeping the wellbore pressure constant. An understanding of the effects of mud rheologic
properties, especially YP, is essential to the success of any MPD project.
WHAT IS YIELD POINT?
Understanding yield point: Effect on pressure surges critical to managing deep, difficult MPD wells - Drilling Contractor
YP = q300 p (2)
where q600 and q300 are the Fann viscometer readings at 600 rpm and 300 rpm respectively.
With these equations, only two of the six readings from the Fann viscometer are used to estimate the value of YP. This
approximation was necessitated by limitations of early viscometers in the field and by the need for a quick and easy
estimation of rheology. Unfortunately, this estimation is usually grossly overestimated. Because YP is defined as the
shear stress at a zero shear rate, it might be better estimated using low shear rate readings from the Fann viscometer
(readings at low rpm). When estimated correctly, the value of YP should be slightly less than the 3 rpm shear rate
reading.
The Herschel-Bulkley model is generally accepted as the best representation of drilling fluids. It is mathematically
represented by Equation 3:
t = YP + gn (3)
As indicated by Equation 3, in order for the fluid to move (shear rate, g, greater than zero), shear stress, t, must be greater
than YP. This is why YP causes a sudden pressure change when the fluid starts to move or is about to stop moving. In
contrast to general fluid concepts, when shear stress is less than or equal to YP, the fluid actually behaves like a solid.
During an operation, any activity that changes the fluid status between static and moving will cause pressure to change
abruptly if the fluid has a non-zero YP.
YP EFFECT ON CIRCULATION
An example well is used to demonstrate the effects of YP. A 16.8 ppg SBM is selected as the circulating fluid.
Understanding yield point: Effect on pressure surges critical to managing deep, difficult MPD wells - Drilling Contractor
Viscometer readings for this mud are listed in Table 1. When using Equations 1 and 2, the estimated value of p will be
34 cp (= 97 63), and YP will be 29 lbf/100ft2 (= 63 34). The estimated value of YP by Equations 1 and 2 is
obviously too high. As listed in Table 1, the viscometer reading, which is the shear stress in lbf/100ft2, at 3 rpm (shear
rate equals rpm multiplied by 1.7) is 16. YP (the shear stress at zero shear rate) cant be greater than the shear stress at 3
rpm. The overestimation is a result of using only two viscometer readings. A more general algorithm that estimates YP
by using all six viscometer readings is available in the extended-reach drilling simulator (ERDS) program. If all six
readings are included, the estimated YP should be 14.9 lbf/100ft2, which is lower than the shear stress at 3 rpm.
Figure 2 shows how the bottomhole pressure (BHP) changes during ramping up or shutting down the pump. The sudden
BHP change at zero circulating rate is caused by the 14.9 lbf/100ft2 YP. When there is no circulation, the hydrostatic
pressure at bottomhole is about 17,448 psig. As Figure 2 indicates, the fluid in the wellbore annulus will not move until
the BHP is increased to 17,668 psig. In this case, the pressure change at bottomhole caused by the 14.9 lbf/100ft2 YP is
about 220 psi (i.e., the difference in bottomhole pressure between static and barely circulating fluid).
The blue curve in Figure 3 is obtained by setting the YP to zero for comparison. With a zero YP, there is no abrupt
pressure change at the start of pumping. It also indicates that the effect of YP on BHP is gradually reduced with
increasing pump rate the BHP difference between these two cases is 220 psi at the start of pumping while it is less than
150 psi at a pump rate of 400 gpm. The abrupt slope change of the BHP curve in both Figures 2 and 3 is due to the flow
regime change between Laminar flow and Turbulent flow. Comparison between Figures 2 and 3 shows that the non-zero
YP also causes the transition between Laminar flow and Turbulent flow to occur at a larger circulating rate.
DURING CONNECTIONS
Understanding yield point: Effect on pressure surges critical to managing deep, difficult MPD wells - Drilling Contractor
pressure when the pump is completely shut down should equal the total annular frictional pressure loss plus the total
weight of cuttings in the annulus during drilling.
In practice, this is simplified by assuming the cuttings concentration remains the same during the connection as when
drilling. In that case, the total increase of choke pressure when the pump is completely shut down should be equal to the
total annular frictional pressure loss.
Understanding yield point: Effect on pressure surges critical to managing deep, difficult MPD wells - Drilling Contractor
Tripping the drillstring causes surge pressure when lowering the drillstring into the well and swab pressure when pulling
the drillstring out of the well. Surge pressure increases BHP while swab pressure reduces BHP. In a deep or extendedreach well, tripping could cause the wellbore pressure to exceed the operating window. The common practice to reduce
surge or swab pressure is to decrease tripping speed. While lowering tripping speed does reduce surge or swab pressure,
the value of YP in some cases is also important to consider.
Figure 4 displays the surge and swab pressure caused by tripping at different speeds in the example well. The dark green
curve at the middle of the figure is the profile of the hydrostatic pressure. The three curves to the right side of the
hydrostatic pressure are surge pressures at tripping speeds of 0.01 ft/sec (0.6 fpm), 1 ft/sec (60 fpm), and 2 ft/sec (120
fpm), respectively. The three curves to the left side of the hydrostatic pressure are swab pressures at the same three
tripping speeds.
Understanding yield point: Effect on pressure surges critical to managing deep, difficult MPD wells - Drilling Contractor
Figure 4: Surge/swab pressure while tripping at different speeds in the example well.
As Figure 4 shows, a low tripping speed does reduce the surge or swab pressure during tripping (i.e., makes the wellbore
pressure during tripping closer to the hydrostatic pressure). However, even at a tripping speed of 0.01 ft/sec, the pressure
profile is not close to the hydrostatic pressure profile. This is due to the fact that a non-zero YP causes a sudden pressure
change (surge or swab) whenever the drillstring starts to move no matter how slow it moves.
For comparison, Figure 5 displays the surge and swab pressure at the same tripping speeds with YP set to zero. Surge
and swab pressure caused by a tripping speed of 0.01 ft/sec with zero YP almost overlap the hydrostatic pressure profile
in Figure 5.
Understanding yield point: Effect on pressure surges critical to managing deep, difficult MPD wells - Drilling Contractor
By Shifeng Tian, George H Medley and Charles R Rick Stone, Signa Engineering
MANAGED PRESSURE DRILLING (MPD) is often used to drill formations that have a narrow window between
formation pore pressure and fracture pressure. Applying variations of MPD maintains the wellbore pressure within the
narrow window during the entire operation process, including drilling, connections, tripping, etc. But accurate pore
pressure and fracture pressure information may not be available. To prevent formation influx or lost-circulation
problems, wellbore pressures should be kept as constant as possible during the entire drilling process.
Rheologic properties of drilling fluids play an important role in managing wellbore pressure. Most drilling fluids
currently used in the field, including water-based mud (WBM), synthetic-based mud (SBM) and oil-based mud (OBM),
have a non-zero yield point (YP). A non-zero YP causes a sudden pressure change when the fluid starts to move or when
its about to stop moving. It also causes a sudden change of the surge or swab pressure when the drillstring starts to
move up/down during drilling or tripping, regardless of how slow the pipe moves.
This creates problems for keeping the wellbore pressure constant. An understanding of the effects of mud rheologic
properties, especially YP, is essential to the success of any MPD project.
WHAT IS YIELD POINT?
YP = q300 p (2)
where q600 and q300 are the Fann viscometer readings at 600 rpm and 300 rpm respectively.
With these equations, only two of the six readings from the Fann viscometer are used to estimate the value of YP. This
approximation was necessitated by limitations of early viscometers in the field and by the need for a quick and easy
Understanding yield point: Effect on pressure surges critical to managing deep, difficult MPD wells - Drilling Contractor
estimation of rheology. Unfortunately, this estimation is usually grossly overestimated. Because YP is defined as the
shear stress at a zero shear rate, it might be better estimated using low shear rate readings from the Fann viscometer
(readings at low rpm). When estimated correctly, the value of YP should be slightly less than the 3 rpm shear rate
reading.
The Herschel-Bulkley model is generally accepted as the best representation of drilling fluids. It is mathematically
represented by Equation 3:
t = YP + gn (3)
As indicated by Equation 3, in order for the fluid to move (shear rate, g, greater than zero), shear stress, t, must be greater
than YP. This is why YP causes a sudden pressure change when the fluid starts to move or is about to stop moving. In
contrast to general fluid concepts, when shear stress is less than or equal to YP, the fluid actually behaves like a solid.
During an operation, any activity that changes the fluid status between static and moving will cause pressure to change
abruptly if the fluid has a non-zero YP.
YP EFFECT ON CIRCULATION
An example well is used to demonstrate the effects of YP. A 16.8 ppg SBM is selected as the circulating fluid.
Viscometer readings for this mud are listed in Table 1. When using Equations 1 and 2, the estimated value of p will be
34 cp (= 97 63), and YP will be 29 lbf/100ft2 (= 63 34). The estimated value of YP by Equations 1 and 2 is
obviously too high. As listed in Table 1, the viscometer reading, which is the shear stress in lbf/100ft2, at 3 rpm (shear
rate equals rpm multiplied by 1.7) is 16. YP (the shear stress at zero shear rate) cant be greater than the shear stress at 3
rpm. The overestimation is a result of using only two viscometer readings. A more general algorithm that estimates YP
by using all six viscometer readings is available in the extended-reach drilling simulator (ERDS) program. If all six
readings are included, the estimated YP should be 14.9 lbf/100ft2, which is lower than the shear stress at 3 rpm.
Figure 2 shows how the bottomhole pressure (BHP) changes during ramping up or shutting down the pump. The sudden
BHP change at zero circulating rate is caused by the 14.9 lbf/100ft2 YP. When there is no circulation, the hydrostatic
pressure at bottomhole is about 17,448 psig. As Figure 2 indicates, the fluid in the wellbore annulus will not move until
the BHP is increased to 17,668 psig. In this case, the pressure change at bottomhole caused by the 14.9 lbf/100ft2 YP is
about 220 psi (i.e., the difference in bottomhole pressure between static and barely circulating fluid).
The blue curve in Figure 3 is obtained by setting the YP to zero for comparison. With a zero YP, there is no abrupt
pressure change at the start of pumping. It also indicates that the effect of YP on BHP is gradually reduced with
increasing pump rate the BHP difference between these two cases is 220 psi at the start of pumping while it is less than
150 psi at a pump rate of 400 gpm. The abrupt slope change of the BHP curve in both Figures 2 and 3 is due to the flow
regime change between Laminar flow and Turbulent flow. Comparison between Figures 2 and 3 shows that the non-zero
YP also causes the transition between Laminar flow and Turbulent flow to occur at a larger circulating rate.
DURING CONNECTIONS
Understanding yield point: Effect on pressure surges critical to managing deep, difficult MPD wells - Drilling Contractor
Understanding yield point: Effect on pressure surges critical to managing deep, difficult MPD wells - Drilling Contractor
Table 3 shows a similar operating schedule but with YP set to zero. The pump rate is also reduced by 20 gpm at each
step. The increase of choke pressure required to maintain constant BHP at each step in the last several steps is almost
constant. The total choke pressure required to maintain constant BHP when the pump is completely shut off is 322 psi in
this case.
DURING TRIPPING
Tripping the drillstring causes surge pressure when lowering the drillstring into the well and swab pressure when pulling
the drillstring out of the well. Surge pressure increases BHP while swab pressure reduces BHP. In a deep or extendedreach well, tripping could cause the wellbore pressure to exceed the operating window. The common practice to reduce
surge or swab pressure is to decrease tripping speed. While lowering tripping speed does reduce surge or swab pressure,
the value of YP in some cases is also important to consider.
Figure 4 displays the surge and swab pressure caused by tripping at different speeds in the example well. The dark green
curve at the middle of the figure is the profile of the hydrostatic pressure. The three curves to the right side of the
hydrostatic pressure are surge pressures at tripping speeds of 0.01 ft/sec (0.6 fpm), 1 ft/sec (60 fpm), and 2 ft/sec (120
fpm), respectively. The three curves to the left side of the hydrostatic pressure are swab pressures at the same three
tripping speeds.
Understanding yield point: Effect on pressure surges critical to managing deep, difficult MPD wells - Drilling Contractor
Figure 4: Surge/swab pressure while tripping at different speeds in the example well.
As Figure 4 shows, a low tripping speed does reduce the surge or swab pressure during tripping (i.e., makes the wellbore
pressure during tripping closer to the hydrostatic pressure). However, even at a tripping speed of 0.01 ft/sec, the pressure
profile is not close to the hydrostatic pressure profile. This is due to the fact that a non-zero YP causes a sudden pressure
change (surge or swab) whenever the drillstring starts to move no matter how slow it moves.
For comparison, Figure 5 displays the surge and swab pressure at the same tripping speeds with YP set to zero. Surge
and swab pressure caused by a tripping speed of 0.01 ft/sec with zero YP almost overlap the hydrostatic pressure profile
in Figure 5.
YP VS GEL STRENGTH
YP is similar to mud gel strength in causing a
sudden pressure change at the start of pumping.
However, the major difference between YP and
gel strength in term of hydraulics is that gel
strength will not exist once the fluid is moving
and the gel has been broken, while the effects
of YP will not disappear when the fluid is
moving. Figure 6 shows the rapid pump
pressure change caused by gel strength and YP at the beginning of pumping. As indicated by the left plot in Figure 6, the
pressure surge caused by gel strength at the start of pumping disappears quickly, while the pressure surge caused by YP
(right plot) does not.
Gel strength is a status-dependent property of a mud. Its value depends on how well the gel is formed. In the field, the
pressure surge caused by mud gel strength can be avoided by rotating the drillstring to break the gel before the start of
pumping. YP is not a status-dependent property of a mud. The value of YP may vary with temperature and pressure.
However, the pressure change at the start/stop of pumping cant be avoided with a non-zero YP by any mechanical
means.
SUMMARY
A non-zero YP causes a sudden pressure change when fluid starts to move or is about to stop moving. It also causes a
sudden BHP change when the drillstring starts to move up/down during drilling or tripping, regardless of how slow the
pipe moves. Low YP fluids help to reduce the pressure change. Rheology model parameters should be determined by
readings at all six viscometer speeds. Rheology parameters determined using only two readings may cause inaccurate
Understanding yield point: Effect on pressure surges critical to managing deep, difficult MPD wells - Drilling Contractor
Pressure surge caused by YP must be accounted for during drilling, making drillstring connections, and tripping,
especially in deep wells and when the operating pressure window is narrow.
Mud gel strength also causes a pressure change at the start of pumping. The pressure surge caused by gel strength
disappears quickly, while the pressure surge caused by YP does not.
Pressure surge caused by YP must be accounted for during drilling, making drillstring connections, and tripping,
especially in deep wells and when the operating pressure window is narrow.
Mud gel strength also causes a pressure change at the start of pumping. The pressure surge caused by gel strength
disappears quickly, while the pressure surge caused by YP does not.
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Understanding yield point: Effect on pressure surges critical to managing deep, difficult MPD wells - Drilling Contractor
Jun 22, 2016
ONE COMMENT
ali
Dec 11, 2014 at 4:28 pm
i am foreman i like more information about mud every thing or help me for take course any where i am ready any time i waiting
your response as soon as possible
thanks
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