Professional Documents
Culture Documents
Report]
Issuing Dept.
Theme
7 (M)
ROHTAS FASTENER
18 (D)
16 (Y)
Vikas
Devander
MAN
M/C
Exclusion die wornout..
No contribution
No contribution
No contribution
METHOD
Countermeasure determined by
7 /
18
16
Vikas Kumar
MATERIAL
Flat Extrusion:- After actual simulation of part with the wornout tool ,Extra material
forward on the chamfer and in case of new ok tool no extra material
moved on chamfer.
Heat Treatment , Surface Treatment has no relation with Extrusion rocess so is discarded
Final Inspection:- After analysis it is observed that the defect part flow to customer due to
unawarness of defect by final inspection sorter.
5-Whys analysis (Conduct 5-whys analysis covering all factors to extract problems.)
1
2
Step
Description
Occurrence
Outflow
060130
Change of standards
PART DESCRIPTION
Pin A
CUSTOMER
M/S NBI
FINISH
Plated
AREA/ RESPONSIBILITY
DATE
16.07.16
NOT OK
COMMENTS:
Extra material on chamfer of PIN-A.
Pin -A ,
.
THIS IS A CUSTOMER COMPLAINT.
OK
COMMENTS:
Extra material Allowed on chamfer of PIN
P
PREPARED BY:
Davender
APPROVED BY
Vikas Kumar
ASTNERS LTD.
Pin A
M/S NBI
Plated
Extrusion Pressing/Final inspection
16.07.16
er complaints .
OK
COMMENTS:
No
Extra material Allowed on chamfer of PIN.
Pin
APPROVED BY
Vikas Kumar
SR. NO.
SYMBOL
PROCESS DESCRIPTION
10
20
30
40
50
60
70
80
90
100
Surface Treatment
110
Final Inspection
120
SYMBOL TO BE USED
FINAL INSPECTION
OPERATION
OPERATION WITH
SIMULTANEOUS INSPECTION
SS DESCRIPTION
Material Inspection & Storage
e Inspection
Line Inspection
Home
ment
ge & Despatch
BE USED
STORAGE/ DESPATCH
TRANSPORTATION
FISHBONE DI
FISHBONE DIAGRAM FOR DEFECT: Extra material on end Chamfer
MACHINE
MAN
MATERIAL
Uncontrolled
worn out
Unawareness
Process
Extrusion
Die
Damage
Operator
New Operator
Chemistry low of
spec..
R.M.
Not Followed
Chemistry More
than Spec.
Within Spec
S.O.P
Not Available
Decarb Level
Material Fal
Material strike on
outlet wall
More than
Spec.
MATERIAL
mix with ok pa
METHOD
MEASUR
SHBONE DIAGRAM
Date :
MATERIAL HANDLING
18.07.2016
Home
Uncontrolled
Process
Not Effective
Not Frequented
Maintenance
Not Effective
Process
Specification
ial strike on
wall
Product
MEASUREMENT
Extra material on
end Chamfer