( )

Commissioning
engineering

1391

Pre--Commissioning and
Pre
C
Commissioning
i i i
Engineering

OICO Commissioning Dept.

STANDARDS

IPS

Iranian Petroleum Standards

IPS-C-SF:
IPSSF: Standard for Installation, Inspection and testing
of firefighting systems
IPS--M-PPIPS
PP-125:
125: Material and Equipment
q p
Standard for
Firefighting

IGS

Iranian Gas Standards

ASME

American Society of Mechanical Engineers

ANSI

ASME VIII
VIII:: Pressure
P
V
Vessels
l
ASME IV
IV:: Heating Boiler
ANSI B31.
31.3: Process Piping

API

American National Standard Institute

American Petroleum Institute

API--610:
API
610: Centrifugal Pump for General Refinery Service
Page 2

OICO Commissioning Dept.

Commissioning Description
System
A system is a major subdivision of an installation, being
either process or utility, that performs a major
operational function of the plant. The system includes
all the various equipment that allows it to operate. The
firewater pumps, power generation, control systems,
telecommunications oil,
telecommunications,
oil gas,
gas water processing,
processing etc.,
etc
are typical examples of systems.

Sub-System
SubSystem::
A subsystem is a further subdivision of a system, that
performs a p
p
partial operational
p
function to the system,
y
,
with no or little interference from the other subsystems.
Several equipment with the same function in the
system main packages are typical examples of
system,
subsystems.

Page 3

OICO Commissioning Dept.

Time Schedule
Precommissioning

Commissioning
Start up
R ti
Routine
Operation
O
ti
Performance
Test

Time
Ready For
Commissioning

Ready For
Start Up

Page 4

Ready For
O
Operation
ti

Final
Acceptance
Certificate
OICO Commissioning Dept.

Subsystems are Ready For Commissioning

when all Precommissioning activities are
complete..
complete
Subsystems are Ready For Start
Start--Up when
all Commissioning activities are complete.
complete.
Systems or group of Subsystems are Ready
For Operation when all StartStart-up activities
are complete.
complete.

Page 5

OICO Commissioning Dept.

Pre--Commissioning
Pre
g
Th Precommissioning
The
P
i i i
physical
h i l scope off work
k
consists, as previously said, in:
in:

Systematic conformity checks of equipment

items
Static/de--energised
Static/de
items

tests

of

equipment

Pipes works flushing, pressure test grouped

by Test Pack
Pack..
Page 6

OICO Commissioning Dept.

Commissioning
g
The Commissioning physical scope
consists, as previously said, of:
of:

of

work

The dynamic verification of the elementary

plant functions
p
The running
running--in and on
on--line tests of utilities
system and the runningrunning-in and on
on--line
tests with inert fluid of process system
system..
The Piping and Vessels Preparations
Preparations..

Page 7

OICO Commissioning Dept.

Start Up
p
The StartStart-up scope of work includes activities
preparation and witnessing of the commissioning
activities
activities.
ti iti . After
Aft
th t the
that,
th operational
ti
l activities
ti iti
properly speaking are split prior to and after
oil/gas introduction
introduction..

Operational activities prior oil/gas in

Operational
p
activities after oil/gas
/g
in.
in.

Page 8

OICO Commissioning Dept.

Performance and Production tests

Performance tests

48

72
shut down
.

Production Test

21 28
.
OICO Commissioning Dept.

Page 9

Discipline
p

Electrical

Instrument
I t
t

Piping

Mechanical

Process
Page 10

OICO Commissioning Dept.

Electrical Tests
Energizing & Functional Test

.
Solo Run

.
OICO Commissioning Dept.

Page 11

Instrument Tests
Loop Test

.
Functional
u ct o a Test
est

OICO Commissioning Dept.

Page 12

Piping
p g Tests
Leak Test

) ( %95
:
7 bar

7 bar
.

Pickling

...

Inerting

.
OICO Commissioning Dept.

Page 13

Mechanical Tests
Chemical & catalyst Loading
.

Oil Flushing

.
... .

Fan Adjustment

.


..

Final Alignment
solo run
.

Final Box Up
...
.

OICO Commissioning Dept.

Page 14

Process Tests
Dry Out

OTP

.

Dehydration
y

7C .

Degreasing / BoilBoil-Out

OICO Commissioning Dept.

Page 15

 17 18

OICO Commissioning
Dept.

Page 16

Off h
Offshore
Four Wellhead Facilities
Two 32
32 undersea pipelines
o 4 p
pipeline
pe e ((MEG
G Piggyback
ggybac line)
e)
Two

Onshore
Two Phases, each phase has two trains

Design Capacity: 2000 MMSCFD

Page 17

OICO Commissioning Dept.

Offshore Facilities

Offshore operation:
Water
Water--Gas Separation
Multiphase
M lti h
Transportation
T
t ti to
t the
th Pl
Plantt
MEG injection for Hydrate Inhibition

Page 18

OICO Commissioning Dept.

Page 19

OICO Commissioning Dept.

Page 20

OICO Commissioning Dept.

Page 21

OICO Commissioning Dept.

System

59

Subsystem

782

BOQ

66000

Electrical:
Piping:
Instrument:
Mechanical:
Process:

9200
1000
53000
1400
950
Page 22

OICO Commissioning Dept.

On--Shore
On

Utility Units

Process Units

Offsite Units

Miscellaneous Units

Page 23

OICO Commissioning Dept.

Utility
y Units

Electricity (Power Generation)

Steam generation
Fuel gas
Instrument & Service air A/B/C
Nitrogen Generation
Water

Sea water intake & Booster

Sea water Desalination

Polishing water

Potable water

Cooling Water
Waste Effluent Disposal
Fire water system
Diesel Oil
Page 24

OICO Commissioning Dept.

Process Units

Reception facilities
G ttreating
Gas
ti
unit
it
MEG Regeneration & injection
Condensate Stabilization
Dehydration & Mercury Guard
Ethane Recovery
y
Export Gas Compression & Metering
NGL Fractionation
Sulfur Recovery (SRU & TGTU)
Sour Water Stripping
B
Back
Backk-up Stabilization
St bili ti
Propane Refrigeration
Caustic Regeneration
Propane / Butane / Ethane treatment & drying
Page 25

OICO Commissioning Dept.

Offsite units

Flares and Blow down

Drains
Burn pit
Condensate storage and Export
Sulfur storage and Solidification
Propane
p
Refrigeration
g
storage
g
Chemicals storage
Propane
p
storage
g
Butane storage

Page 26

OICO Commissioning Dept.

Miscellaneous Unit

Interconnection and Sub

Sub--Interconnections
Control room
Laboratory
Fire Fighting Building
Work shop
Non--process Building
Non
RTUs , PCS , MTU
Radios
Telecommunication
Fire & Gas
ESD
Technical Room (substations and ITR)

Page 27

OICO Commissioning Dept.