Professional Documents
Culture Documents
Author(s): ACPS
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Introduction 4
Administrative data
3
3.1
3.2
3.3
3.4
5
5.1
5.2
6
6.1
6.2
6.3
Manufacturing formula10
Powder blend 1 11
Pre-compression blend / core tablets 11
Coating phase 11
7
7.1
7.2
7.3
7.3.1
7.3.2
7.3.3
7.3.4
7.3.5
7.3.6
7.3.7
Manufacturing process 12
General remarks 12
Flow diagram 13
Description of the process 14
Phase 1: Weighing of the constituents 14
Phase 2: Preparation of powder blend 1 and the pre-compression blend 15
Phase 3: Compression of the tablet blend 17
Phase 4. Film coating 18
Phase 5: Bulk packaging of the tablets 19
Phase 5: Bulk packaging of the tablets (continued)
20
Phase 6: Quarantine 20
9
9.1
9.2
9.3
10
Release
11
Document history 25
4
6
22
25
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Page 3 of 25
Introduction
Jokja 5 mg film coated tablets (JOK 5 mg) are produced by ACPS, on a batch size of 1 million
pieces intended for the EU market. The production process can be divided into 3 stages, i.e. dry
mixing, compression and coating.
This Technical Data Package (TDP) includes the necessary technical information for the
manufacturer ACPSgenoparm (ACPS), to adequately manufacture JOK 5 mg.
Based on this TDP, the Master Batch Manufacturing Record (MBMR) for manufacturing of JOK 5
mg will be prepared by Error: Reference source not found. The MBMR will be approved by Error:
Reference source not found and ACPS.
The following items will be described:
Quality Control of the incoming materials (drug substance, inactive ingredients and packaging
materials).
The manufacturing process, including specifications and description of the in-process controls
that have to be carried out.
Release procedure for the finished product.
Finished bulk product handling (packaging and labeling).
Administrative data
EU - CTD holder:
Company:
Address:
Country:
ACPS BV
Indonesia
Page 4 of 25
Drug product manufacturer, in-process control, excipient, primary and secondary packaging
material release site:
Company:
ACPS,
Country:
Indonesia
Indonesia
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Error: Reference source not found purchases and is responsible for the quality of the inactive
ingredients. Until the manufacturer of an excipient is qualified and approved, the complete Ph. Eur.
testing has to be performed by Error: Reference source not found. CoAs from the approved
manufacturer and Error: Reference source not found are required. These documents are required to
prove that the ingredients comply with the specifications that are presented in the text below.
Excipients with an equivalent quality from different manufacturers may be used after official
approval by ACPS.
All inactive ingredients in the formulation of JOK 5 mg comply with Ph. Eur. monographs.
The following inactive ingredients have to be used in the manufacturing of JOK 5 mg:
Excipient
Lactose monohyACPSte
Calcium hydrogen phosphate dihydrate 1
Maize starch
Carmellose sodium
Magnesium stearate 2
Titanium dioxide
Iron oxide yellow
HPMC
Ethanol 3
1
Supplier
e.g. Meggle
e.g. Budenheim
e.g. Sabamhle
e.g. FMC
e.g. Greven
e.g. Graen
e.g.Rockwood
e.g. Kronos
e.g. BFB
Quality
Ph. Eur
Ph. Eur
Ph. Eur
Ph. Eur
Ph. Eur
Ph. Eur
Ph. Eur
Ph. Eur
Ph. Eur
Calcium hydrogen phosphate dihydrate is used to compensate the mass change of the tablet
due to the DS correction for assay (by HPLC, dry basis), OVI and water content.
After calculation of the correction factor F, an amount of:
[Batch size (tablets) x 5 mg x [F-1]]
is deducted from the amount of Calcium hydrogen phosphate dihydrate.
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Error: Reference source not found purchases and is responsible for the quality of the packaging
material. Error: Reference source not found routinely examines all packaging materials. CoAs and /
or Certificates of Conformances (CoCs) from the manufacturer and Error: Reference source not
found for all packaging materials should be available. These documents are required to prove that
the packaging materials comply with the specifications that are presented in the text below.
Packaging materials with an equivalent quality from different manufacturers may be used after
approval by ACPS.
All packaging materials for bulk JOK 5 mg are listed below with the exception of rattails (or
ribbons, or pull-tight seals):
Primary Packaging Materials
a)
HDPE 20 liter Round nestable container CuTec 4420 or HDPE containers Volume Range
from 3.6L to 68
Characteristics: Dedicated, ACPS specific colored lid
Construction:
For detailed information, see reference 5.
b)
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RHEIN-PLAST GmbH
Gewerbegebiet Ungstein, 67098 Bad Drkheim
Germany
General de Manipulados Plsticos S.A.
C/ Solsons no. 58-60, 08211 Castellar de Valles,
Barcelona
Spain
Sudchemie
Different per region, see reference 6
Different per region, see reference 6
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Manufacturing formula
The composition is described in the Master Product Formula of Jokja 5 mg film-coated tablets,
MPF.JOK.tab5.001.97. Below the manufacturing formula of a production batch of Jokja 5 mg filmcoated tablets is described.
Ingredients
Jokja 1
Lactose monohyACPSte
Calcium hydrogen phosphate dihydrate 2
Maize starch
Carmellose sodium
Magnesium stearate
Titanium dioxide 3
Iron oxide yellow
HPMC 3
Ethanol 3, 4
Total
1
Per 5 mg tablet
5 mg
30.8 mg
60.0 mg
60.0 mg
5.00 mg
1.70 mg
2.00 mg
0.02 mg
6.00 mg
69.10 mg
170.52 mg
1,000,000 tablets
5 kg
30.80 kg
60.00 kg
60.00 kg
5.00 kg
1.70 kg
2.00 kg
0.02 kg
6.00 kg
69.10 kg
170.520 kg
Prior to manufacturing a correction factor is calculated. The correction factor compensates for assay by HPLC (dry
basis), OVI and water content (KF). The assay, OVI and water (KF) are presented on the Certificate of Analysis from
ACPS BV that should accompany each batch of Jokja.
100 100
F=
(100 - OVI (%) - H2O (%)) assay (%)
When the assay of Jokja drug substance (HPLC, dry basis) is >100%, then 100.0 % has to be used in the equation.
Calcium hydrogen phosphate dihydrate is used to compensate for the mass change of the tablet. The compensation
mass is defined as:
C = Batch size 5 [F - 1] (mg)
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Per 5 mg
tablet
5.0 mg
30.8 mg
60.0 mg
60.0 mg
5.00 mg
160.80 mg
1,000,000
tablets
5.0 kg
30.8 kg
60.0 kg
60.0 kg
5.00 kg
160.80 kg
Per 5 mg
tablet
160.80 mg
1.70 mg
162.50 mg
1,000,000
tablets
160.80 kg
1.70 kg
162.50 kg
Per 5 mg
Tablet
162.50 mg
2.00 mg
6.00 mg
0.02 mg
69.10 mg
170.52 mg
1,000,000
tablets
162.50 kg
2.00 kg
6.00 kg
0.02 kg
69.10 kg
170.52 kg
Coating phase
Ingredients
Cores (see 6.2)
Titanium dioxide 1
HPMC 1
Iron oxide yellow
Ethanol 1, 2
Total
1
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Manufacturing process
General remarks
Before manufacturing the batches, the MBMR has to be prepared by Error: Reference source not
found, based on this TDP. After approval by ACPS, it will be used in the manufacturing process of
JOK 5 mg.
The equipment and production rooms are checked for cleanliness and correct product identification
by the operator of the manufacturing process. The operator also checks to ensure that the raw
materials are correctly labeled and released.
Manufacturing is conducted in a relative humidity monitored and temperature controlled
environment utilizing equipment and facilities which are in compliance with current Good
Manufacturing Practice (cGMP).
The pre-compression blend and tablet cores are stored in stainless steel containers or in double
transparent LDPE bags in a HDPE container with a desiccant bag between both transparent bags.
All materials are stored at room temperature according to Error: Reference source not found
standard procedure(s). Unless otherwise stated all operations are carried out at controlled room
temperature.
In-process controls, equipment and operating procedures are specified in the MBMR. Operating
parameters, in-process and reconciliation data have to be recorded in the BMR.
Deviations from the MBMR and TDP will have to be justified by a written deviation report. ACPS
must be informed immediately if deviations in the manufacturing process occur.
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Phase 2
Preparation of powder blend 1 and pre-compression
blend
Phase 3
Compression of the tablets
Phase 4
Film coating of the tablets
Phase 5
Bulk packaging
Phase 6
Quarantine
Phase 7
Release
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Controls:
check balances ?
equipment clean ?
Check batch numbers and release
of the raw materials.
Adjust the Jokja and Calcium
hydrogen phosphate dihydrate
weigh-in with the correction
factor.
Check whether balance read outs
are double checked and stated in
the BMR (double signed).
(check quantity of drums)
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Controls:
Check balances ?
Equipment clean ?
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Controls:
Check the sample for the tests as
described in paragraph [note all
results in the BMR].
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Controls:
Equipment clean ?
Correct punches ?
Page 17 of 25
Controls:
Equipment clean ?
Check balances
Record
temperature
inlet,
temperature outlet, rotation speed,
air flow, nozzle distance, nozzle
shape and number of spray guns.
Page 18 of 25
Controls:
Balance(s) calibrated?
Equipment released for use?
21. Transfer
the
described
number
of
tablets,
corresponding to 14,705 g,
into the double LDPE bags
(approx. 85,000 tablets per
bulk container).
Page 19 of 25
Phase 6: Quarantine
Operations:
26. Before packaging the bulk
tablets will be stored under
Quarantine until the tablets
are finally packaged.
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Page 21 of 25
Samples for in-process controls from the "pre-compression blend", cores and of Jokja 5 mg filmcoated tablets are taken for analysis during the manufacturing process. The results of these inprocess controls are written down in the BMR, which have to be signed by the operator for
approval.
Pre-compression blend
- Appearance
The appearance of the pre-compression blend should comply with the specification i.e. white to offwhite free flowing powder.
- Loss on drying
The loss on drying is determined using an in-house method. The pre-compression blend is dried at
100 C and examined by IR. The loss on drying is not more than 6.0 %. The result has to be
incorporated in the BMR.
- Bulk density
The bulk density of the pre-compression blend is determined by an in-house procedure. The result
has to be incorporated in the BMR for information only.
- Tapped density
The tapped density of the pre-compression blend is determined by an in-house procedure. The result
has to be incorporated in the BMR for information only.
- Particle size distribution
The particle size distribution of the pre-compression blend is determined by sieve analysis. The
result has to be incorporated in the BMR for information only.
- Relative humidity
The relative humidity of the pre-compression blend is determined by an in-house procedure. The
result has to be incorporated in the BMR for information only.
- Flowability
The flowability of the pre-compression blend is determined by an in-house procedure. The result
has to be incorporated in the BMR for information only.
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tbletsby UV-spectrophotometry.
Page 23 of 25
Quantity
(tablets)
10
20
10
20
20
6
10
20
20
14
Frequency
Requirement
continuous
each 30 min.
each 30 min
at set up
continuous
at set up
each 30 min.
at set up and finish
at set up and finish
at set up and finish
complies
162.5 4 %
60 - 70 N
0.5 %
none
5 min.
3.5 - 4.0 mm
6.5 %
6.5 %
97 - 105 %
Quantity
(tablets)
10
50
10
Frequency
Requirement
continuous
start-up = M0
Throughout and at
the end of coating.
Jokja 5 mg film-coated tablets are tested and released according to the Incoming Finished Product
Specification (IFPS.NUS.JOK.tab5.001).
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Release
Release testing will be performed on the JOK 5 mg by ACPS according to the current finished
product specifications.
Error: Reference source not found will only perform the appearance, identification (IR) and water
content (KF) test on the DS, the release testing of the excipients and packaging materials.
ACPS will issue the CoA based on the results obtained from the bulk finished product release
testing. Final release will be performed by the Quality Assurance (QA) of ACPS.
Error: Reference source not found will approve the executed BMRs and release test a representative
sample of the bulk and or finished packed product according to the current finished product
specifications. They will issue the CoA based on the results obtained.
If the tablets do not comply with the approved release specifications, the responsible persons at
Error: Reference source not found and ACPS will discuss this matter thoroughly, evaluating both
the reason for non-compliance and the appropriate steps that are to be taken to resolve the issues.
11
Document history
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