Sa tinh bt/ Tinh bt kh

Nc cng ngh T2S11 (30-35OC)

T2A41/T2A42
2Bn ha trn tinh bt
16m3 , 37-39% DS
Bm P2A40
(8m3/h, 3.5bar)

T2A11 Bn chun b
sa tinh bt
10m3, 35% DS, 30-35OC

T2A33 Bn Enzyme
-Amilase 100L

T2A35
sp ngng lnh
1.6m3, 40 OC

T2A31 Bn iu ha
0.5m3, 35% DS,
30-35OC, pH: 5.6

Bm nh lng
P2A34 (0.6L/h)

T2S31

T2T31 NaOH 1%
T2T41 HCl 1%

P2A32 - Bm trc vt
(6.8m3/h)

FC2B21
Bn lm ngui 102OC

J2B11 -Jet Cooker

0.63m3, 105OC

2
P2B23 (Bm trc vt)

T2B22
Bn n nh

Steam 6bar
Lun phin tng bn: np y, thy phn v
a dch ra.

165OC

B2B30 (phn phi cao v)

(7.6m3/h)

LQ2B31/32/33
3Bn dch ha
7m3, 32%DS, 102OC, pH:
5.6, thi gian lu 60- 90p
(dch thy phn)

T2C21 Bn n nh
(Dextrin)

FC2C12
Bn lm ngui nhanh
102OC 65OC

(dch tinh bt)

Bm li tm
P2C22
7.2m3/h

ht hi nc

HE2C13 B trao i
nhit dng tm
65OC 45OC

HE2C23
B trao i nhit
dng tm 65OC60OC
SX
Thc phm

SX
M phm

P2B34
Bm li tm
(7.6m3/h)

T2C10
Bn n nh 3m3

B bm, ht chn khng

(chn khng)

PV2C32 my nn (150mbar)
T2C31 b nc chn khng
HE2C34 b trao di nhit

(nc)
T2C41
Thng nc ngng t
100L (x trn)

Retentate t
MF2E31/32

HCl 1%
3

T2D11 Bn m 1m ; 60 C; pH:4,1-4,3; 33%DS

P2D32
Bm nh lng
1.4L/h

T2D31 B Enzyme
ng ha 100L

P2D12
Bm li tm
7.2m3/h

T2D13
Bn phn phi
cao v

T2D21/22/23/24/25/26/27/28
8 Bn ng ha hot ng tng t lun phn
(55m3, 60OC, lu 48h, Glucose 36%DS, 95DE)
P2D29 Bm li tm
7.2m3/h

2
T2E41
Thng m

T2E41 Bn m
7m3, Glucose 36%DS,
95DE, 60OC

Glucose t P2D29

2F

Retentate t MF2E31/32

T2D11
Bn m

P2E42 Bm li tm
8.9 m3/h

HE2E14 B trao i nhit

60OC 80OC

Steam 0.5bar (111OC)

PF2E61/62/63
3My lc p

Permeate hi v

T2E11
Thng m
40m3, 80 OC

P2E12 Bm li tm
10.7m3/h

X2E13
B lc xoy Cyclone

B2E13
Thng cha
tp cht

(Hot ng v v sinh
lun phin)

F2E13A/13B
2B lc an ton

MF2E31/32
2B lc mng gm

Permeate

Retentate

(Hot ng tip tuyn)

T2E91 Bn CIP 2m3

s dng:
NaOH 43% (T2T11)
HNO3 30% (T2E96)
NaOCl 12.5% (T2E98)

Glucose 70OC

T2F11 Bn m
40m3, 80OC, 36%DS

P2F12
Bm li tm
7.1 m3/h

F2F13
B lc li

F2F41
B lc li
T2F51
Nc ngt
Bn nc ngt 20m3,
40OC
P2F52 Bm li tm (5m3/h)

HE2F53
B trao i nhit
40OC 85OC

2F

Glucose 40OC

HE2F21
Lm ngui 50 OC

HE2F22
Lm ngui 40 OC

C2F35/A2F36
Kh khong

C2F31/A2F32
Kh khong

P2F36
Bm li tm
7.1-10 m3/h

C2F37/A2F38
Kh khong

P2F32
Bm li tm
7.1-10 m3/h

C2F33/A2F34
Kh khong

(4 b kh khong lun phin: 2 b sn xut,

lm sch, 2 b hon nguyn)

T2G11 Bn cha
T2G11 Bn cha siro Glucose
NaOH 1%
T2F51
siro Glucose
O
15m3V604
, 32%DS,
C, pH:4.5
E2G31
72OC
Bn 70
cha
55OC Bn
E2G41
nc ngt
HCl 1%
bc hi
iuBn
ha hydro
Glucose
Thit
b bc
hi
E605 B trao i Thit
E604
nhit bHE2G22
T2G51
V602
Cht
V603
xc tc
R601
ha
HE2G32 V6313Bn sorbitolOsau
3
P2G12
3
O
Steam
3barg
bng
chn
khng
22m
,50%DS,
50%DS,
85
C,
bng
chn
khng
dng
dng
ng,
ng,
gia
h tr
nhit
nhit
Bn,cha
Glucose
XA111
Bn
iu
Ni-Ra
chnh
(1m
pH
)
P601
P604
P632
P603
Bm
V634
Bn
cht
lc38.5%DS,
P2G43
P2G52
O
O 23m
135O C,
ng
F633
B
lc
nn,
74
50%DS,
58
C
O C Bm
O
Bm
tm
OO
3li phn
O
3
3
O
Bm
li
tm
li
tm
Bm
li
tm
nh
lng
Bm
Bm58
lilitm
tm
pH:
5.2-5.7
58
C
Glucose
ln 8585
CC
20m
50%DS,
C
14474CC
O
3,3
3m
,
NaOH
10%
5mSorbitol
, 63 C,xung
Celite
501
40bar
3
3
3 50%DS
(8.6m
/h)
3
30m
,(15/40
85
C,
lc
cht
xc
tc
(20/40
(40/50
m
m
/h)(chnh)
(0.04m3/h)
3
O 45bar)
(4.8m
(12m
/h)
Dn bay30/45
hi
dng
tm
v/h)khung
m
Glucose
/h hi
Celite
Nc
85/h,
Cm
B2G35
(Glucose
v)

B2G25

P2G33
Bm li tm (6.6m3/h)

Steam 3barg 144 OC: vn hnh phn ng V604, R601, V631

N2 (7-10barg): lm tr, thng kh, iu p

Sx glucose

T2N11 Bn m

Gi pH khng lm tan Ni-Ra

H2 (45-47 barg)

12 m (48h) b
sung cht xc tc

S625 Bn iu p
3m3 (s dng thng xuyn)
S626 Bn iu p
10m3
(2 bn thu kh thi trong qu trnh hydro
ha v x kh an ton)

Sx glucose

Sau 6 m (24h),
thay cht tr lc

F634A Cc lc an ton
lc cht xc tc (ph)

T2K11 Bn
cha Sorbitol

Cc lc F634A
Sorbitol t T2Q21

T2K11 Bn cha
Sorbitol 15m3,
80OC, 50%DS

Sorbitol hi v

P6K12
Bm li tm
(5.8 m3/h)

F2K13
B lc li

HE2K23 B trao i nhit

H nhit Sorbitol
80OC 50OC

HE2K23 B trao i nhit

H nhit Sorbitol
50OC 40OC
2 cm kh khong lun phin sn
xut v hon nguyn hoc ch

C2K31/A2K32
Ct kh khong
40OC

F2K31A
B lc li

Sorbitol c gia nhit 40OC 70 OC

C2K33/A2K34
Ct kh khong
40OC

T2L11 -Bn m
6m3, 40OC, Sorbitol
46%DS kh khong
P2L12
Bm li tm
(5.5 m3/h)

2L

2 ct trao i Ion lun phin sn

xut v hon nguyn hoc ch

MB2L21
Ct trao i Ion
40OC

F2M41/42 -2 B lc
than hot tnh
Hot ng sn xut v
v sinh cng lc

P2M22A
Bm li tm
(4.8/5.6 m3/h)
Lun phin

P2M22B
Bm li tm
(4.8/5.6 m3/h)

MB2L22
Ct trao i Ion
40OC

T2M21 Bn tip
xc than hot tnh
3
O
Sorbitol hi v 8m , 70 C

CY2M26
B trn than
hot tnh

F2M43A B lc ti
lc dch Sorbitol

F2M44A B lc ng
lc dch Sorbitol

F2M43B B lc ti
lc dch Sorbitol

F2M44B B lc ng
lc dch Sorbitol

P2M12
Bm li tm
(5.5 m3/h)

T2M11 Bn m
10m3, Sorbitol
44%DS, 70OC

T2N11 Bn m

F2M44A/44B -B lc ng Sorbitol
T2G51 Bn cha Glucose

Sx glucose

Sorbitol hi v
P2N12
Bm li tm
(5.6 m3/h)

Steam 3barg

NaOH 1%
HCl 1%

T2N11 Bn m
10m3, 70OC, Sorbitol
tinh luyn 44%DS

HE2N22
HE2N32
E2N31
O
53.8%DS, 74 C
70%DS, 60OC
Thit b bc hi
Dn bay
hi dng tm v khung
bng chn
khng

E2N41
Thit b bc hi
bng chn khng

B2N25

B2N35

P2N43
Bm li tm (4.4 m3/h)
P2N43
Bm li tm
(6.2 m3/h)
Sorbitol 70%DS, 60OC

Glucose 74-76%DS,
63-65OC

HE2Q23
B trao i nhit
H nhit xung 37 OC

T2K11
Bn cha Sorbitol
Tip tc qui trnh

HE2Q32
B trao i nhit
H nhit xung 30 OC

2
T2Q05
Bn cha Sorbitol
8m3, 70%DS, 30 OC

F2Q14 -B lc li
Lc Sorbitol trc
khi lu tr

T2Q10
Bn cha Sorbitol
8m3, 70%DS, 30 OC
P2Q13
Bm trc vt
(6.2 m3/h)

P2Q22
Bm trc vt
(0.5 m3/h)
Khng t

T2Q21 Bn cha
sn phm khng t

T2Q15 -Phn phi cao v

T2R11/12/13/14/15:
5 Thng lu thnh phm Sorbitol
70%DS, 30OC, 161m3/bn.

P2R22
Bm thi kh
(20 m3/h)

Xut thnh phm ra xe bn

ti nh xut sn phm

 2A: Chun b sa tinh bt

2B: Dch ha
2C: Lm ngui
2D: ng ha
2E: Lc p + Lc an ton + Lc mng gm
2F: Kh khong Glucose
2G: Bc hi (c c) Glucose
2H: Hydro ha Glucose thnh Sorbitol
2K: Kh khong Sorbitol
2L: Tinh luyn Sorbiotol
2M: Lc Sorbitol qua than hot tnh
2N: Bc hi (c c) Sorbitol
2Q: Ly mu
2R: Lu tr + Xut sn phm