3408E/3412E HEUI FUEL SYSTEM

TO LUBE
SYSTEM
HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL
RESERVOIR

OIL
FILTER

COOL DOWN
CIRCUIT

HYDRAULIC
SUPPLY
PUMP
GROUP

OIL
COOLER

FLUID MANIFOLD
HYDRAULIC PASSAGE

OIL PRESSURE
SENSOR

HYDRAULIC
PRESSURE
SENSOR

FUEL
TEMPERATURE
SENSOR

FLUID MANIFOLD
HYDRAULIC PASSAGE

PUMP
CONTROL
VALVE
FUEL
TRANSFER
PUMP

LUBE OIL
PUMP

PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP

HEUI

ECM

SECONDARY
FUEL
FILTER

FUEL TANK

PRESSURE
REGULATING
VALVE

3408E/3412E HEUI SYSTEM

8 OR 12
INJECTORS

COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)

ENGINE
HARNESS

MACHINE
HARNESS

GROUND
BOLT

15 AMP
BREAKER

DISCONNECT SWITCH

MAIN
POWER RELAY

24 V
KEY
SWITCH

PUMP CONTROL VALVE

MACHINE
INTERFACE
CONNECTOR

HYDRAULIC
PRESSURE SENSOR
PRIMARY
SPEED/TIMING SENSOR

TDC SERVICE
PROBE ACCESS

THROTTLE
SENSOR

ACCELERATOR
PEDAL

SECONDARY
SPEED/TIMING SENSOR

THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE,

AND GROUND LEVEL SHUTDOWN (2) SWITCHES
TURBO INLET PRESSURE SENSOR

COOLANT TEMP. SENSOR

FAN CONTROL VALVE

TURBO OUTLET PRESS. SENSOR
FAN SPEED SENSOR
FAN

ATMOSPHERIC PRESS. SENSOR

CAT DATA LINK
OIL PRESSURE SENSOR

ELECTRONIC SERVICE TOOL

EPTC II TRANSMISSION CONTROL

HYDRAULIC TEMP. SENSOR

AUTO RETARDER CONTROL

FUEL TEMPERATURE SENSOR

INSTRUMENT
PANEL
COOLANT FLOW SWITCH

ELECTRONIC CONTROL SYSTEM

SECONDARY
SPEED/TIMING
SENSOR

SPEED/TIMING SENSORS
P44 J44
OR
BK
WH

A
B
C
P2 J2

PRIMARY
SPEED/TIMING
SENSOR

ECM
(3408E/3412 E)
P20 J20
OR
BK
WH

A
B
C

P26
TIMING CALIBRATION
CONNECTOR

1
2

732-PK
996-GN
998-BR
999-WH
F723-PK
F724-PU

39
32
29
38
18
12
P1 J1

SECONDARY ENGINE SPEED

+V TIMING
DIGITAL RETURN
PRIMARY ENGINE SPEED
TIMING CAL +
TIMING CAL -

TIMING WHEEL
REF

TDC
REF

SECONDARY
SPEED/TIMING
SENSOR

TDC

SINGLE
50/50 TOOTH
TDC CYLINDER No. 1

PRIMARY
SPEED/TIMING
SENSOR

REF
TDC
REF

TIMING
CALIBRATION
RANGE 10

1
6

REF

TDC
TIMING WHEEL
ROTATION

TDC
REF
2

TDC
REF

REF
TDC

3408E/3412E HEUI FUEL SYSTEM

TO LUBE
SYSTEM

HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL
RESERVOIR

OIL
FILTER

FLUID MANIFOLD
HYDRAULIC PASSAGE

OIL PRESSURE
SENSOR
COOL DOWN
CIRCUIT

HYDRAULIC
SUPPLY
PUMP
GROUP

HYDRAULIC
PRESSURE
SENSOR

FUEL
TEMPERATURE
SENSOR

FLUID MANIFOLD
HYDRAULIC PASSAGE

PUMP
CONTROL
VALVE

HEUI

ECM

OIL
COOLER
FUEL
TRANSFER
PUMP

LUBE OIL
PUMP

PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP

SECONDARY
FUEL
FILTER

FUEL TANK

PRESSURE
REGULATING
VALVE

3408E/3412E HEUI FUEL SYSTEM

TO LUBE
SYSTEM

LOW PRESSURE OIL (HYDRAULIC) SUPPLY

HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL
RESERVOIR

OIL
FILTER

FLUID MANIFOLD
HYDRAULIC PASSAGE

OIL PRESSURE
SENSOR
COOL DOWN
CIRCUIT

HYDRAULIC
SUPPLY
PUMP
GROUP

FUEL
TEMPERATURE
SENSOR

HYDRAULIC
PRESSURE
SENSOR

FLUID MANIFOLD
HYDRAULIC PASSAGE

PUMP
CONTROL
VALVE

HEUI
ECM

OIL
COOLER
FUEL
TRANSFER
PUMP

LUBE OIL
PUMP

SECONDARY
FUEL
FILTER

PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP

FUEL TANK

PRESSURE
REGULATING
VALVE

3408E/3412E HEUI FUEL SYSTEM

TO LUBE
SYSTEM

HIGH PRESSURE HYDRAULICS

HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL
RESERVOIR

OIL
FILTER

FLUID MANIFOLD
HYDRAULIC PASSAGE

OIL PRESSURE
SENSOR
COOL DOWN
CIRCUIT

HYDRAULIC
SUPPLY
PUMP
GROUP

HYDRAULIC
PRESSURE
SENSOR

FUEL
TEMPERATURE
SENSOR

FLUID MANIFOLD
HYDRAULIC PASSAGE

PUMP
CONTROL
VALVE

HEUI
ECM

OIL
COOLER
FUEL
TRANSFER
PUMP
LUBE OIL
PUMP

SECONDARY
FUEL
FILTER

PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP

FUEL TANK

PRESSURE
REGULATING
VALVE

TO LUBE
SYSTEM

3408E/3412E HEUI FUEL SYSTEM

LOW PRESSURE FUEL SUPPLY
HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL
RESERVOIR

OIL
FILTER

FLUID MANIFOLD
HYDRAULIC PASSAGE

OIL PRESSURE
SENSOR

HYDRAULIC
PRESSURE
SENSOR

FUEL
TEMPERATURE
SENSOR

COOL DOWN
CIRCUIT

HYDRAULIC
SUPPLY
PUMP
GROUP

FLUID MANIFOLD
HYDRAULIC PASSAGE

PUMP
CONTROL
VALVE

HEUI
ECM

OIL
COOLER
FUEL
TRANSFER
PUMP

LUBE OIL
PUMP

PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP

SECONDARY
FUEL FILTER
(2 MICRON)

FUEL TANK

PRESSURE
REGULATING
VALVE

INJECTOR FLUID FLOW

INJECTOR OIL
ADAPTER

HIGH PRESSURE HYDRAULIC OIL

INJECTOR CLAMP
JUMPER TUBE

ROCKER ARM BASE

INJECTOR
LUBE OIL PASSAGE
HIGH PRESSURE
HYDRAULIC PASSAGE

FLUID SUPPLY
MANIFOLD
CYLINDER HEAD
INJECTOR SLEEVE
CYLINDER HEAD
LOW PRESSURE
FUEL SUPPLY

COOLANT
CYLINDER BLOCK
METAL WASHER

INJECTOR FUEL SUPPLY

INJECTOR
UPPER INJECTOR
O-RING SEAL

UPPER SLEEVE
O-RING SEAL
CYLINDER HEAD
INJECTOR SLEEVE

FLUID SUPPLY
MANIFOLD

LOWER SLEEVE
O-RING SEAL

LOW PRESSURE
FUEL SUPPLY

CYLINDER
HEAD

LOWER INJECTOR
O-RING SEAL

METAL-TO- METAL
CONTACT

FLUID SUPPLY MANIFOLD

FUEL SEALS

ROCKER ARM
BASE

CYLINDER HEAD
INJECTOR SLEEVE

LOW PRESSURE
FUEL SUPPLY PASSAGE

EXTRACTOR
SPLINES

LUBRICATION OIL
PASSAGE

HIGH PRESSURE
HYDRAULIC PASSAGE

INJECTION CURRENT WAVEFORM

CURRENT FLOW

ONE CYCLE

PULL-IN PEAK CURRENT

HOLD-IN PEAK CURRENT

TIME (MILLISECONDS)

WAVEFORM AND RESPONSE CHARACTERISTICS

INJECTION
RATE

CURRENT FLOW

POPPET
LIFT

CURRENT

DURATION

1
START OF
INJECTION

TIME (MILLISECONDS)

5
END OF
INJECTION

VALVE BODY
GROUP

BARREL GROUP

HEUI UNIT INJECTOR

3 MAIN GROUPS

NOZZLE GROUP

INJECTOR INSTALLATION
ALLEN
SCREWS
HORIZONTAL
BOLTS

INJECTOR CLAMP

JUMPER TUBE
INJECTOR OIL
ADAPTOR

VERTICAL
BOLTS

PRIMING PORT

COMPENSATOR
VALVE

HEUI PUMP

ORIFICE
DRAIN PASSAGE
RESERVOIR

SWASHPLATE

VALVE BASE
TRANSFER PUMP

COOL DOWN BYPASS CIRCUIT

TO LUBE
SYSTEM

.020 IN.
ORIFICE

HEUI
HYDRAULIC
TEMPERATURE
SENSOR

DRAIN
COLD START
OIL
RESERVOIR

OIL
FILTER

FLUID MANIFOLD
HYDRAULIC PASSAGE

OIL PRESSURE
SENSOR
COOL DOWN
CIRCUIT

HYDRAULIC
SUPPLY
PUMP
GROUP

FUEL
TEMPERATURE
SENSOR

HYDRAULIC
PRESSURE
SENSOR

FLUID MANIFOLD
HYDRAULIC PASSAGE
PUMP
CONTROL
VALVE

HEUI
ECM

OIL
COOLER
FUEL
TRANSFER
PUMP

LUBE OIL
PUMP

SECONDARY
FUEL
FILTER

PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP

FUEL TANK

PRESSURE
REGULATING
VALVE

REVERSE FLOW CHECK VALVE

SEAT
(END VIEW)

FROM
PUMP

TO
INJECTORS

FITTING

VALVE BLOCK

SPRING

CHECK

SEAT

PUMP CONTROL VALVE

NO CURRENT FLOW
COIL
ASSEMBLY

STOP

POPPET
VALVE

ADAPTER SEAL

SEAT CAGE

FROM LOAD
SENSING SPOOL
VALVE

STATOR
EDGE FILTER

SPRING
RETAINER

ARMATURE

SOLENOID

PIN

SHELL

RING

TO
CASE DRAIN

VALVE
BLOCK

PUMP CONTROL VALVE

HIGH CURRENT FLOW
COIL
ASSEMBLY

STOP

POPPET
VALVE

ADAPTER SEAL

FROM LOAD
SENSING SPOOL
SEAT CAGE
VALVE
EDGE
FILTER

STATOR

ARMATURE

SOLENOID

PIN

SHELL

RING

VALVE
BLOCK

TO
CASE DRAIN

SPRING
RETAINER

HEUI SYSTEM POWER SUPPLIES

ECM: 24 VOLTS
SPEED/TIMING SENSORS: 12.5 VOLTS
INJECTORS: 105 VOLTS
ANALOG SENSORS: 5 VOLTS
DIGITAL SENSORS: 8 VOLTS
PUMP CONTROL VALVE: 0 to 24 VOLTS

3408E/3412E HEUI SYSTEM

ECM POWER SUPPLY COMPONENTS

8 OR 12
INJECTORS

ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)

ENGINE
HARNESS

MACHINE
HARNESS

DISCONNECT SWITCH

GROUND
BOLT

15 AMP
BREAKER

MAIN
KEY
POWER RELAY SWITCH

24 V

PUMP
CONTROL VALVE
MACHINE
INTERFACE
CONNECTOR

HYDRAULIC
PRESSURE SENSOR
PRIMARY
SPEED/TIMING SENSOR

TDC SERVICE
PROBE ACCESS

THROTTLE
SENSOR

ACCELERATOR
PEDAL

SECONDARY
SPEED/TIMING SENSOR

THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE,

AND GROUND LEVEL SHUTDOWN (2) SWITCHES
TURBO INLET PRESSURE SENSOR

COOLANT TEMP. SENSOR

FAN CONTROL VALVE

TURBO OUTLET PRESS. SENSOR
FAN SPEED SENSOR
FAN

ATMOSPHERIC PRESS. SENSOR

CAT DATA LINK
OIL PRESSURE SENSOR

ELECTRONIC SERVICE TOOL

EPTC II TRANSMISSION CONTROL

HYDRAULIC TEMP. SENSOR

AUTO RETARDER CONTROL

FUEL TEMPERATURE SENSOR

COOLANT FLOW SWITCH

INSTRUMENT
PANEL

ECM POWER SUPPLY CIRCUIT

DISCONNECT
SWITCH

ENGINE BLOCK
GROUND BOLT

BATTERY
P1 J1

(-)
24 VOLTS DC
(+)

15 A
CIRCUIT BREAKER
113-OR

1
2
26

229-BK-14
229-BK-14
150-RD-14
150-RD-14
113-OR

05
11
04
06
23

ECM
(3408E/3412E)
(-) BATTERY
(-) BATTERY
(+) BATTERY
(+) BATTERY
KEY SWITCH ON

P3 J3

10 AMP
112-PU
308-YL
117-RD
105-RD

200-BK

R
C OFF
S ON
B ST
KEY SWITCH

SPEED/TIMING SENSOR POWER SUPPLY

12.5 1 VOLTS
SECONDARY
SPEED/TIMING
SENSOR (LH)

P44 J44
OR
BK
WH

A
B
C
P2 J2

PRIMARY
SPEED/TIMING
SENSOR (RH)

ECM
(3408E/3412E)
P20 J20
OR
BK
WH

A
B
C

732-PK
996-GN
998-BR
999-WH
F723-PK
F724-PU

39
32
29
38
18
12
P1 J1

SECONDARY ENGINE SPEED

+V TIMING
DIGITAL RETURN
PRIMARY ENGINE SPEED
TIMING CAL +
TIMING CAL -

INJECTOR WIRING SCHEMATIC

J52/P52
SOLENOID 1
SOLENOID 3

1
2
3
4

P2 J2

ECM
(3408/3412E)

A701-GY
F726-YL
A703-BR
F726-YL

16
05
32

SOLENOID 1 POWER
SOLENOID 1/3 RETURN
SOLENOID 3 POWER

A702-PU
F727-BU
A704-GN
F727-BU

40
11
34

SOLENOID 2 POWER
SOLENOID 2/4 RETURN
SOLENOID 4 POWER

A705-BU
F728-BR
A707-PU
F728-BR

32
17
38

SOLENOID 5 POWER
SOLENOID 5/7 RETURN
SOLENOID 7 POWER

A706-GY
F729-GN
A708-BR
F729-GN

28
21
22

SOLENOID 6 POWER
SOLENOID 6/8 RETURN
SOLENOID 8 POWER

A709-OR
F730-GY
A711-PU
F730-GY

37
27
31

SOLENOID 9 POWER
SOLENOID 9/11 RETURN
SOLENOID 11 POWER

A710-GY
F731-OR
A712-BR
F731-OR

18
33
12

SOLENOID 10 POWER
SOLENOID 10/12 RETURN
SOLENOID 12 POWER

J56/P56
SOLENOID 2
SOLENOID 4

1
2
3
4
J53/P53

SOLENOID 5
SOLENOID 7

1
2
3
4
J57/P57

SOLENOID 6
SOLENOID 8

1
2
3
4
J54/P54

SOLENOID 9
SOLENOID 11

1
2
3
4
J58/P58

SOLENOID 10
SOLENOID 12

1
2
3
4

J21 P21

ENGINE COOLANT
TEMPERATURE SENSOR

+V ANALOG
ANALOG RETURN
SIGNAL

A
B
C

ENGINE OIL
PRESSURE SENSOR

+V ANALOG
ANALOG RETURN
SIGNAL

P22 J22
A
B
C

TURBO OUTLET
PRESSURE SENSOR

+V ANALOG
ANALOG RETURN
SIGNAL

P23 J23
A
B
C
P25 J25

TURBO INLET
PRESSURE SENSOR
ATMOSPHERIC
PRESSURE SENSOR

+V ANALOG
ANALOG RETURN
SIGNAL

A
B
C

+V ANALOG
ANALOG RETURN
SIGNAL

P27 J27
A
B
C

+V ANALOG
ANALOG RETURN
SIGNAL

P45 J45
A
B
C

FUEL TEMPERATURE
SENSOR

+V ANALOG
ANALOG RETURN
SIGNAL

P43 J43
A
B
C

HYDRAULIC OIL
TEMPERATURE SENSOR

+V ANALOG
ANALOG RETURN
SIGNAL

HYDRAULIC
PRESSURE SENSOR

P51 J51
A
B
C

P1 J1
36
30

ECM (3408E/3412E HEUI)

+V ANALOG SUPPLY
ANALOG RETURN

ANALOG SENSOR
POWER SUPPLY
5 0.2 VOLTS

THROTTLE
POSITION SENSOR
+V DIGITAL
DIGITAL RETURN
SIGNAL

FAN
SPEED SENSOR
+V DIGITAL
DIGITAL RETURN
SIGNAL

J35 P35
A
B
C

P1 J1
29
35

ECM (3408E/3412E HEUI)

+ V DIGITAL SUPPLY
- V DIGITAL RETURN

DIGITAL SENSOR
POWER SUPPLY
P84 J84
A
B
C

8 0.5 VOLTS

PUMP CONTROL VALVE

POWER SUPPLY
0 to 24 VOLTS PWM
0 to 800 mAmps
PUMP CONTROL
VALVE
SUPPLY
RETURN

J46 P46
A
B

P2 J2
29
35

ECM (3408E/3412E HEUI)

+ SUPPLY
- RETURN

ELECTRONIC SENSORS AND SYSTEMS

HEUI SYSTEM

8 OR 12
INJECTORS

COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)

ENGINE
HARNESS

GROUND
BOLT

DISCONNECT SWITCH

24 V

MACHINE
HARNESS

TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR

MACHINE
INTERFACE
CONNECTOR

MAIN
POWER
RELAY
15 AMP
BREAKER

KEY
SWITCH

ANALOG SENSORS

Hydraulic pressure

Coolant temperature

Atmospheric pressure

Turbocharger i n l e t pressure

Turbocharger outlet pressure

Lubrication oi l pressure

Hydraulic temperature

Fu e l temperature

HEUI SYSTEM

8 OR 12
INJECTORS

COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)

ENGINE
HARNESS

GROUND
BOLT

DISCONNECT SWITCH

24 V

MACHINE
HARNESS

HYDRAULIC
PRESSURE SENSOR
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR

TDC SERVICE
PROBE ACCESS

MACHINE
INTERFACE
CONNECTOR

MAIN
15 AMP POWER RELAY
BREAKER

KEY
SWITCH

HEUI SYSTEM

8 OR 12
INJECTORS

COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)

ENGINE
HARNESS

GROUND
BOLT

DISCONNECT SWITCH

24 V

MACHINE
HARNESS

HYDRAULIC
PRESSURE SENSOR
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR

TDC SERVICE
PROBE ACCESS

MACHINE
INTERFACE
CONNECTOR

MAIN
15 AMP POWER RELAY
BREAKER

KEY
SWITCH

HEUI SYSTEM

8 OR 12
INJECTORS

COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)

ENGINE
HARNESS

GROUND
BOLT

DISCONNECT SWITCH

24 V

MACHINE
HARNESS

HYDRAULIC
PRESSURE SENSOR
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR

ATMOSPHERIC PRESS. SENSOR

TDC SERVICE
PROBE ACCESS

MACHINE
INTERFACE
CONNECTOR

MAIN
15 AMP POWER RELAY
BREAKER

KEY
SWITCH

ENGINE POWER DERATING MAP

100%

7,500

98%

8,210

96%

8,920

94%

9,630

92%

10,340

90%

11,050

88%

11,760

86%

12,470

84%

13,180

82%

13,890

80%

14,600

78%

15,310

76%

16,020

74%

16,730

72%

17,440
77

76

75 74

73

72

71 70

69

68

67 66

65

64

63 62

61

60

59 58

ATMOSPHERIC PRESSURE IN kPa

57

56

55 54

53

ALTITUDE IN FEET

PERCENT OF FULL LOAD POWER

ACCORDING TO ATMOSPHERIC PRESSURE

AUTOMATIC AIR FILTER COMPENSATION

TURBOCHARGER
INLET PRESSURE
SENSOR

ATMOSPHERIC
PRESSURE
SENSOR

CAT

Filter differential pressure calculated with formula:

Atmospheric sensor pressure - Turbo sensor pressure = P
Fuel limited 2% per 4 inches H20 to max 20%

HEUI SYSTEM

8 OR 12
INJECTORS

COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)

ENGINE
HARNESS

GROUND
BOLT

DISCONNECT SWITCH

24 V

MACHINE
HARNESS

HYDRAULIC
PRESSURE SENSOR

TDC SERVICE
PROBE ACCESS

MAIN
15 AMP POWER RELAY
BREAKER

KEY
SWITCH

MACHINE
INTERFACE
CONNECTOR

PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

TURBO INLET PRESSURE SENSOR

HEUI SYSTEM

8 OR 12
INJECTORS

COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)

ENGINE
HARNESS

GROUND
BOLT

DISCONNECT SWITCH

24 V

MACHINE
HARNESS

HYDRAULIC
PRESSURE SENSOR

TDC SERVICE
PROBE ACCESS

MAIN
15 AMP POWER RELAY
BREAKER

KEY
SWITCH

MACHINE
INTERFACE
CONNECTOR

PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

TURBO INLET PRESSURE SENSOR

340

49.3

320

46.4

300

43.5

280

40.6

260

37.7

240

34.8

220

31.9

200

29

180

26.1

160

23.2

140

20.3

120

17.4

100

14.5

80

11.6

60
600

700

800

900

1000

1100

1200

1300

1400

ENGINE RPM
kPa x 0.145 = PSI

1500

1600

1700

1800

1900

8.7
2000

OIL PRESSURE IN PSI

OIL PRESSURE IN kPa

OIL PRESSURE MAP

HEUI SYSTEM

8 OR 12
INJECTORS

COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)

ENGINE
HARNESS

GROUND
BOLT

DISCONNECT SWITCH

24 V

MACHINE
HARNESS

HYDRAULIC
PRESSURE SENSOR

TDC SERVICE
PROBE ACCESS

MAIN
15 AMP POWER RELAY
BREAKER

KEY
SWITCH

MACHINE
INTERFACE
CONNECTOR

PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR

TURBO OUTLET (BOOST)

PRESS. SENSOR
ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP. SENSOR

TURBO INLET PRESSURE SENSOR

HEUI SYSTEM

8 OR 12
INJECTORS

COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)

ENGINE
HARNESS

GROUND
BOLT

DISCONNECT SWITCH

24 V

MACHINE
HARNESS

HYDRAULIC
PRESSURE SENSOR

TDC SERVICE
PROBE ACCESS

MAIN
15 AMP POWER RELAY
BREAKER

KEY
SWITCH

MACHINE
INTERFACE
CONNECTOR

PRIMARY CAM
SPEED/TIMING SENSOR
BACKUP CAM
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP SENSOR

FUEL TEMPERATURE SENSOR

TURBO INLET PRESSURE SENSOR

HEUI SYSTEM

8 OR 12
INJECTORS

COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)

ENGINE
HARNESS

GROUND
BOLT

DISCONNECT SWITCH

24 V

MACHINE
HARNESS

HYDRAULIC
PRESSURE SENSOR

TDC SERVICE
PROBE ACCESS

MAIN
15 AMP POWER RELAY
BREAKER

KEY
SWITCH

MACHINE
INTERFACE
CONNECTOR

PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP. SENSOR

FUEL TEMPERATURE SENSOR

COOLANT FLOW SWITCH

TURBO INLET PRESSURE SENSOR

DIGITAL SENSORS AND CIRCUITS

Throttle Position
Pump Control Valve Signal
Exhaust Temperature

HEUI SYSTEM

8 OR 12
INJECTORS

COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)

ENGINE
HARNESS

GROUND
BOLT

DISCONNECT SWITCH

24 V

MACHINE
HARNESS

HYDRAULIC
PRESSURE SENSOR
PRIMARY
SPEED/TIMING SENSOR

TDC SERVICE
PROBE ACCESS

MAIN
15 AMP POWER RELAY
BREAKER

KEY
SWITCH

MACHINE
INTERFACE
CONNECTOR
THROTTLE
SENSOR

ACCELERATOR
PEDAL

SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP. SENSOR

FUEL TEMPERATURE SENSOR

COOLANT FLOW SWITCH

TURBO INLET PRESSURE SENSOR

PULSE WIDTH MODULATED SIGNALS

10%
ON
DUTY = 10%
CYCLE
OFF
50%
ON
DUTY = 50%
CYCLE
OFF
1 CYCLE
90%
ON
DUTY
= 90%
CYCLE
OFF
DUTY CYCLE = PERCENT OF TIME ON VS PERCENT OF TIME OFF

HEUI SYSTEM

8 OR 12
INJECTORS

COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)

ENGINE
HARNESS

GROUND
BOLT

DISCONNECT SWITCH

24 V

MACHINE
HARNESS

MAIN
15 AMP POWER RELAY
BREAKER

KEY
SWITCH

PUMP CONTROL VALVE

HYDRAULIC
PRESSURE SENSOR
PRIMARY
SPEED/TIMING SENSOR

TDC SERVICE
PROBE ACCESS

MACHINE
INTERFACE
CONNECTOR
THROTTLE
SENSOR

ACCELERATOR
PEDAL

SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP. SENSOR

FUEL TEMPERATURE SENSOR

COOLANT FLOW SWITCH

TURBO INLET PRESSURE SENSOR

SERVICE
TOOL
CONNECTOR

CAT DATA LINK

LAPTOP
COMPUTER

CONTROL

SERVICE TOOL

CAT
ELECTRONIC TECHNICIAN
7X1701
COMMUNICATION

VIMS

ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)

MAIN MODULE

ADAPTER

VIMS DISPLAY MODULES

988F/990 CAT DATA LINK CIRCUIT

POWERTRAIN CONTROL
MODULE
Cat Data Link +
Cat Data Link -

SERVICE TOOL
CONNECTOR

CMS
8
9

J42
D
E
H
J

23
24

P3 J3
7
6
31
32

Cat Data Link +

Cat Data Link -

893-GN
892-BR
E794-YL
E-793-BU

MACHINE INTERFACE
CONNECTOR

ECM
P1 J1
9
Cat Data Link +
3
Cat Data Link 7
ATA Data Link +
1
ATA Data Link -

3408E/3412E HEUI FUEL SYSTEM

TO LUBE
SYSTEM

HEUI
HYDRAULIC OIL
TEMPERATURE
SENSOR
COLD START
OIL
RESERVOIR

FLUID MANIFOLD

OIL PRESSURE
SENSOR
COOL DOWN
CIRCUIT

HYDRAULIC
SUPPLY
PUMP
GROUP

HYDRAULIC
PRESSURE
SENSOR

FUEL
TEMPERATURE
SENSOR

FLUID MANIFOLD
OIL
FILTER
PUMP
CONTROL
VALVE

HEUI

ECM

OIL
COOLER
FUEL
TRANSFER
PUMP

LUBE OIL
PUMP

PRIMARY
FUEL FILTER
WATER
SEPARATOR

OIL
SUMP

SECONDARY
FUEL
FILTER

FUEL TANK

PRESSURE
REGULATING
VALVE