reuse = me MOBILE PUSHBUTTON PANEL (OPTIONAL) Ay ATENTON ‘The pushbutton pane! must be always positioned and used ina safe poston DANGER Risk of crushing, knocking, shearing owing to movements of the machine or fll of blocks and slabs, ATTENTION ‘The movement of the machine must be canted out under the visual control of the ‘operator. inorder fo avoid that the clamond wire breaks against the block o be cut OPERATION \When the pushbutton panel is connected tothe contol panel, the relevant commands on the same panel ae disabled, '$B27S Block holding carriage forward command button. 'SB27D Block holding cage backward command button, 'SB24$ Flywheel holding trolley down command button, 'SB28D Flywheel holding trolley up command button. 'SB29S (*) Block holding carriage clockwise rotation contol button 'SB29D (*) Block holding cariage ant-clocewise rotation contol button, ‘SBE2 Button for emergency stop, if pressed the voltage will be disconnected from the ‘commands and all machine movements wil sop. Fic. 15APELLEGRINI 1.2.4 CHECKING OF DIAMOND WIRE TENSIONING ln Man MENU. press non ey EI 2 (OIAMOND WIRE MANTENANCE PAGE), te fanaa page 6 loge. wire position OFFSET: change this value and confirm with ENTER to change the tensioning positon ofall diamond wires, so that they will operate inthe central zone of the wie tensioning Piston stroke, Itis advisable to set the OFFSET in a way that all wires are at a "Tensioning postion value” between 20 and 30 mm. DHANOND WR 5 HD 0s ee “2s DIAMOND WIRE OFFSET 2 Wire position OFFSET a 7.3 _USING THE MACHINE “The stages forthe machine preparation and execution of cuts on blocks are Cleaning ofthe work area and the lock holding cariage, bck loacing on the carriage, positioning ofthe cariage and diamond wires, ‘pening of water cocks and adjustment of jes, cosing offence, Setting up ofcutng parameters starting of cuting and machine contol ‘when cuting is fished, ling the fywheels and positoning the cariage in he unloading block unloading fom the cariage.se eae Se se ese Se Se See * Fe SS Sse eller celle PEuecRIN = ee aa RON orerarrenewcros | x 1.3.4 CLEANING OF THE WORK AREA AND THE BLOCK HOLDING CARRIAGE. Reler to chapter "8.2.5 CLEANING OF THE MACHINE AND OF THE WORKING AREA’ 1.32 LOADING THE BLOCK ON THE CARRIAGE Refer tothe warnings incicated in chapter "3.2 MACHINE LOADINGIUNLDADING” and Ay 1 te intemal company procedures before handing the block and loading it on the Cartage or supports Install the safety struts immediately at least on two sides as soon as the biock loading ‘operation is over 1.33 _ POSITIONING THE CARRIAGE AND DIAMOND WIRES Refer to the warnings indicated in chapter “3.3.1 SEMIAUTOMATIC OPERATION’ before handing, ‘To control machine, cariage and fyweel travel, we recommend using the commands on the ‘mobile pushbutton panel, Instead of the ones on the contol panel, This makes it easier to ‘make sure thatthe overall dimensions of the block allow it to be placed in the cuting area, ‘without the interference ofthe machine's fixed and movable parts. Moreover, during all the time necessary for postoning, the operator shall bein such a positon that alows him to get a ffee view and to stop the motion immediately In case ‘dangerous situations can occur fr himself or other people or things. Proceed as flows: {insert and tum the key in main switch (SGI), then turn the same switch to positon *1- on, 2 press the RESTART button (S812) and the mode key on the operator terminal several ‘times until the manual symbol i displayed ‘3. press the tensioning control unit start bution (SB6) and tum the selector (SAT) to the tensioning postion, 4. verify thatthe distance between the wies corresponds tothe desired thickness ofthe slabs that ae tobe obiained see chapter"® 2.15 HOW TO SET SLAB THICKNESS! ‘5 make the cariage shit in order fo bring the dlamond wires in the point where cuting begins,eee een 7.33.1 MANUAL POSITIONING OF BLOCK HOLDING CARRIAGE (optional) teeded, the cariage can be shifted manually along the tacks by means ofa special crank Ay SUENTON atore operating the crank to carry out the shift, the operator must tum che main switch ofthe contol panel tothe 0-OFF" positon to exclude the possibilty of opertion by another operator. DANGER : crushing, knocking and blows owing tothe movement ofthe carriage or erank IRcase of activation ofthe machine from the contol panel by another operator. ATTENTION Balore any manoeuvre, the loaded material must be checked for te presence of fractures oF anernalis as these may cause dangerous ruptures during the vatious processing Sages: this case. use ofthe machine isnot permitted for cuting or for ranszot [ATTENTION “he operation ofthe crank must be caried cut ONLY AFTER mounting the strut on the Insertion sie. DANGER : Crushing, knocking and blows owing tothe fal of handled materia. [ATTENTION ‘Resort to manual operation only fis absolutely necessary and after assessing that is impossble to use te commands onthe panel or mobile pushbutton pane ‘TO SHIFT THE CARRIAGE: 1 put the erank into the reducer output shat 2. tum t up to te required positon 3. then take the erank out and puttin a safe place. FIG. 16 nazz‘For patton rotation in the ELECTRIC VERSION proceed as follows; ATTENTION Bore stating any processing operation, the loaded material must be checked forthe Presence of fractures or anomalies as these may cause dangerous ruptures during the various processing stages: inthis case, use ofthe machine is nat permite for cating nor for transport Dy SENT Before staring the operation, make sure no one is inside the work zone, DANGER : Trapping, crushing or shearing between moving and fied parts Ay SEENON Before starting and during operation, make sure that moving parts do not colide with ‘xed parts. IN ORDER TO ROTATE THE LOADING PLATFORM you must (see FIG. 17): 1. remove the rotation block (1) and the blocking wedges (2), unscrew the leveling screws, @: 2 check the desired rotaon direction wth shor impulses onthe pushbutton pane! ‘3. Continue movement until reaching the positon desired 44 inthe four orthogonal postions (80”-180"-270"-360") the rotation block (1) cen be used to position the platform or block cortect to eliminate any minor rotations use the blocking ‘wedges (2) and use the leveling scres (3) located at the four comers of the cariage to level the loads that are not cenved corectyPELLEGR a ca me 7.36 CUTTING PARAMETERS SET UP Power the machine, press the RESTART button (SB12) and set the cutting parameters on the ‘Operator Terminal: see chapter "77.1 FUNCTION KEYS" 7.364 SINGLE CUT MODE “The cut shall be carried out from the manual pestioning point unt the lower limit switch or up tothe set cut depth ‘TO.CARRY OUT THE CUT do the following: 'a_ Perform the procedure described in7.3 USING THE MACHINE, b. Select the “SINGLE CUT" operating mede in the main MENU lil], then press the “OPERATING PARAMETERS’ Key O°] and set or verity the cuting parameters (hen press the D> Ikey o access al the processing parameters onthe subsequent pages), KEY. BLOCK ENTRANCE RATE: down startng pat, where normaly the lowering speed andthe Wie olan speed ae seta ower values han he work stings, to allow the wes fo sat the cut atte Come postion CUTTING SPEED: lovering speed fhe wires after te block entering phase DEPTH OF CUT: the depth ofthe cut stating fom the manual postoning point ofthe danond wires, DELAY FOR WIRE BOW RECOVERY: curation of wre rotation afer having reached the programmed cuting depth rte tower lint och UPFEED VALUE AFTER ALAKM / IOP CYCLE : enabled, thi 8 he vate mm used forthe wires tobe lied folowing an alam oF Cyale stp. [ALARM UPFEED / STOP CYCLE : ON = the wires wil be tied folowing an alam or the tyele being stopped om the STOP buton; OFF =the wie wi ot be Hed Keep the WIRE MOTOR START bution (SB4) pressed unit ighs up steady ATTENTION AX, tncrerto avo darnage tote electic motor of the hamond wre, donot ee for more than 20 second at speed oftas an 7 mis. ‘The machine wil move vertically unl achieving the lower limit suitch ofthe set "DEPTH OF CUT". Then the wire wil go on rotating for the "DELAY FOR WIRE BOW RECOVERY’, after ‘which it stops with relevant audible and luminous signal ¥a“TEMPORARY INTERRUPTION OF A CUT" is require, refer tothe relevant chapter. When carrying out the cut, the work parameters can be modified (nain MENU, INFORMATION, PROCESSING STATUS), TERR REREERE®| PELLEGRew a =e 7.362 SLAB CUTMODE ‘A sequence of cuts wil be carried out according tothe program set by the operator, starting from the manual positioning point. TOCARRY OUTTHE CUT doh oowig Perform he procedure desebedin 7.3 USING THE WAGHINE, © See SAD CUT =e cen ee ee) i = then press the "OPERATING | | sncme oa) PARAMETERS’ key = mI Press tne EGP key nest "SLAB CUTTING PARAMETERS" and set or check the cutting parameters. (Then press P| to access all the processing parameters on the following pages), KEY BLOCK APPROACH VALUE: (2) space between the L2| ‘Upper limit switch and a few centimettes before the bck 73 that to be cut 1 BLOCK ENTRANCE RATE: (2) starting pat ofthe bik where normaly the lowering speed and the wire rotation Speed are set at lower values than the work settings to ‘alow the wies to stat the cut in the corect positon. | ‘SPEED OF CUTTING: lowering speed ofthe wires after the block entering phase SET DELAY FOR WIRE BOW: duration of wire rotation after having reached the programmed cuting depth (1) orth lower limit switch. DIRECTION OF CUTTING: LUFT AFTER CUT: WIRE : STOP = rising with wire stopped, START = risieg wth rotating vite, SLOW = rising with slow rotating wire, according to the LIFT SPEED AFTER CUT" and "WIRE SPEED DURING UPFEED' settings. ‘SLOW WIRE SPEED UFPEDD VALUE: the wires rise again wit the “SLOW 'NIRE SPEED” ‘etings and then tothe upper lint switch with stopped wires. CONFIRM OPERATOR LIFT: OFF = the cycle runs without interuptons, ON = after each Towering of the wires in the automate slab cuting cycle, liting can only be cared out ithe ‘operator presses the wire ration START (SB4) button, [ALARM UPFEED / STOP CYCLE: ON = the wies willbe tfted folowing an alam or the cycle being stopped from the STOP button; OFF = the wires will pot be lifted. UPFEED VALUE AFTER ALARM: ifenabled, this isthe value in mm used forthe wires to be ited folowing an alarm or Cycle stop, ‘STOP CYCLE DURING THE CUT: OFF = the wires are lowered with no interipton, (ON= the wies stop being lowered atthe “STOP VALUE DURING THE CUT.EIPELLEGRING 4. Press the EB) key repoatecty up tothe SLAB CUT MENU @. Press the IRAP! key next othe “SLAB CUTTING PROGRAMS" and set the cuting data (hen press DP to access at the processing parameters on the fokowing pages) ‘The data requested depends on the type of machine and optons istalod $29 tho EXAMPLES below ceep the WIRE MOTOR START button (SB4) pressed unt it ights up steady. ATTENTON A\ inoterto aed damage toe cic moto he danond we do rls it for more than 0 seconds at sad fas a la"TEMPORARY INTERRUPTION OF A CUT ead, ofthe leant chap When canyng out the oil the work parameter can be mdfed (nain MENU, IRFORNATION. PROCESSING STATUS) ATTENTION: the greater the arch formed by the diamond wire, the greater the cutting eror: for good cutting precision do nat exceed 15 em on marble and 10 em on grant =ZsSBaBauae eeu ueuum=e=-p-eer.e ere[PELLEGRINI ae 7.383 EXAMPLE of slab cutting program Weel lal pl fae Procaed as follows to schedule the execution ofthese slabs: =) yt) ee ]| “The end ofthe cycle is programmed by setting any cuting parameter to" (zer).Mm GE] PELLEGRINI = ae = 7.7_ OPERATOR TERMINAL + The operator terminal has @ touch screen and the functions are enabled by placing your finger on the desired ey. ic Bre sk ie EGRINI | L7A_ FUNCTION KEYS. 7 2) amor wns manrenance race SEB BS eB SES SEE - BREE RREREEEEPELLEGR See ae BEB] xr, etuns ome previous page BG ares race es cmp chine stop with alarm du to wire too long or too short. YELLOW zone (trom 4 to 10 mm) = pre-alarm zone, f during the cut a fywheel enters this zone, the lowering speed increases. (according to parameters set”or the BASIC CONFIGURATION page), I atthe end of the set time, one ofthe wires i sil in this zone, the machine stops with an alarm message. GREEN zone (fom 10 to 55 mm) = normal work zone, when all ywhees ae inthis zone, the ‘machine proceeds with programmed cuting without making any cortectons YELLOW zone (fom 55 to 61 mm) = pre-alarm zone, if during the cut a flywheel enters tis zone, the lowering speed decreases (according to parameters. set’or the BASIC CONFIGURATION page). Hat the end of the set time, one ofthe wires is sil inthis zone, the machine stops with an alarm messace. > NOTE: the length ofthe diamond wires wll have o be as unvform as possble, in order to aid useless slops fr "wire loo short” o "wire too long” alarm during euting DR anus ease See chapter 91.1 BETEAPELLEGRING eT comer. 2] rs-aurnsnny commano race Depending on the options installed on the machine, the dsplayed keys wil alow you to change certain operational setings. ‘CONFIGURATION MENU ie enue WAR Sern | aoe _ << | a si EXIT, returns tothe previous page JALARMS PAGE (see chapter 9.1.1) INPUT / OUTPUT STATE OF THE PLC alae ‘Some parameters can only be changed after having entered the required password: passed 1357 F Pallegrni Rese ved (GREASING 222 DIAMOND WIRE ROTATION TEST 2068 (optional) ENABLE WIRE ROTATION. [reserved