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Switch Board Assembly and Installation Guide PDF
Switch Board Assembly and Installation Guide PDF
Preface
Dear Customers,
Here is the new edition of the Switchboard Assembly and Installation Guide, designed to
help you build type-tested switchboards in compliance with standard IEC 60439-1.
By following the instructions presented, you will achieve the level of quality necessary for
electrical switchboards, in compliance with standard IEC 60439-1.
It provides for Prisma Plus information to complement that already found in the catalogues
and technical manuals.
This version has been updated to take into account the most recent editions of standards and
the latest technology applicable to switchboard manufacturing. In this way, you can be sure
to provide end-users with switchboards satisfying industrial standards and presenting the
level of quality they expect.
This guide draws on experience acquired by Schneider Electric and its customers, both
switchboard builders and end-users, over many years. It is intended for use by switchboard
builders in the factory and on site and also by design engineers.
The information is presented in a logical order, from switchboard assembly in the factory
through to transport.
Contents
pages
Main busbars
Power connections
Packing
10
90
93
11
95
Index
97
Version 4.0
b Mechanical assembly
b Electrical continuity
b Degrees of protection: IP, IK
b
b
b
b
6
7
9
12
17
19
24
b Device layout
b Mounting the devices
b Safety
b
b
b
b
b
b
b
28
34
36
38
41
43
45
49
54
58
b Wiring running
b General remarks
b Communication circuits
60
64
66
b
b
b
b
b
70
72
76
77
80
81
83
Facilities
Tests
Check list
marking
Final inspection record report
b Switchboard preparation
b Packing definition
b Dispatch file
86
87
88
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Delivery of
components
Practical rules
Storage and
preparation
prior to
assembly
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Assembling
the
enclosures
General
Mechanical assembly
Practical rules
Assembling
the structure
Vacuum
enclosure
standard:
EN 50-298
tightening
torque
(in N.m)
7
13
28
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Assembling
the
enclosures
Electrical continuity
General
Practical rules
Electrical
continuity for
fixed parts
tooth
tooth
1/4
1/4 turn screw
tooth
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Assembling
the
enclosures
Electrical
continuity for
moving parts
Standards:
IEC 60364
IEC 60439
Electrical continuity
Practical rules
claw
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Assembling
the
enclosures
Degree of
protection
Practical rules
Standard:
IEC 60529
Standard:
IEC 60439
Standard:
EN 50-102
Schneider Electric
Assembling
the
enclosures
Protection of
persons
Practical rules
IP30 cubicle
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10
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Main busbars
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Main
busbars
Principle
Standard:
IEC 60439
Type of
materials
Practical rules
Aluminium:
Choose a quality of aluminium which
is easy to use and which provides
excellent conductivity and a surface
coating guaranteeing electrical
contact and good resistance to
corrosion.
5 or 10
Copper:
Choose a quality of copper which is
easy to use and which provides
excellent conductivity and good
resistance to corrosion.
Busbar number
and crosssection
Standard:
IEC 60439
Busbar
position
Version 4.0
rlin
Ge
rin
Edgewise bars:
Preference should be given to this
arrangement encouraging heat loss.
12
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Main
busbars
Bar position
(continued)
Practical rules
Flat bars:
For flat bars, use the calculation aids
defined for edgewise bars and apply
a derating coefficient.
Clearance
Clearance is the shortest distance in
the air between:
b two live conductors
b a live conductor and an exposed
conductive part.
xx m
Standard:
IEC 60439
Version 4.0
13
75 mm
Schneider Electric
Main
busbars
Creepage
distance
Practical rules
Standard:
IEC 60439
Arrangement
of the bars
16 mm
180
180
5 mm
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Main
busbars
Securing the
bars
Practical rules
50 mm
Standard:
IEC 60439-1
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Main
busbars
Busbar
arrangement in
the enclosure
Practical rules
N
Staggered busbars.
The Linergy busbar offers a number of
advantages over flat busbars:
b enhanced emissivity increasing heat radiation
and reducing busbar temperature rise
b better moment of inertia, thus reducing the
number of supports
b substantial weight savings.
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Main
busbars
Protective
conductor PE
Protective conductor
Practical rules
I2t
k
b SPE: cross-section of PE in mm2
b I2: value of the phase-to-earth fault
current = 60 % of the phase-to-phase
fault curent
(standard IEC 60439-1 8.2.4.2)
b t: duration of the fault current in
seconds
b k: a factor depending on the
conductor material. k = 143 for a
PVC-insulated copper conductor.
It should be earthed to the
switchboard earthing terminal.
It must be easily accessible:
b to permit factory and on-site
connections
b to check tightening.
Standard:
IEC 60439
Linergy
busbar (A)
630
800
PE by Linergy busbar
NB:
Each protective conductor terminal
can only accommodate a single
cable.
PE by flat bar
Equipotential
bonding
minimum crosssection of a
copper bonding
conductor (mm2)
S
2.5
4
6
10
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G
FE
D
B
A
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Main
busbars
PEN conductor
Protective conductor
Practical rules
Cross-section:
The cross-section of a PEN
conductor is determined in the same
way as for a neutral conductor, in
other words:
b for single-phase or three-phase
circuits with a copper cross-section
of y 16 mm2 it must be equal to the
phase conductor cross-section
b for three-phase circuits with a
copper cross-section > 16 mm2 it
may be:
v equal to the phase conductor
cross-section,
v or less on condition that:
- the current likely to flow through the
neutral under normal operating
conditions is lower than the
permissible current in the conductor,
- the power of the single-phase loads
does not exceed 10% of total power.
Installation:
It must be readily accessible to:
b allow factory and on-site
connections
b check tightening.
Implementing a
PEN conductor
in LV
switchboards
Standard:
IEC 60439
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Main
busbars
Partitioning
Internal
separation by
barriers or
partitions
Practical rules
Standard:
IEC 60439
Form 1:
No separation inside the enclosure.
B
C
D
E
A
B
C
D
E
F
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Incoming unit
Main busbars
Distribution busbars
Outgoing unit
Terminals for external conductors
Enclosures (at least IP2X).
19
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Main
busbars
Partitioning
Internal
separation by
barriers or
partitions
(continued)
Practical rules
Form 2a:
The functional units are separated
from the busbars, but not from the
terminals.
Form 2b:
The functional units and the
terminals are separated from the
busbars.
The terminals are not separated from
one another.
Standard:
IEC 60439
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Main
busbars
Internal
separation by
barriers or
partitions
(continued)
Practical rules
Form 3a:
The functional units are separated
from one another and from the
busbars, but not from the terminals.
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Main
busbars
Internal
separation by
barriers or
partitions
(continued)
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Partitioning
Practical rules
Form 3b:
The functional units are separated
from one another and from the
busbars.
The terminals are separated from the
busbars but not from one another.
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Main
busbars
Internal
separation by
barriers or
partitions
(continued)
Practical rules
Form 4a:
The functional units are separated
from one another and from the
busbars.
The terminals, which form an integral
part of the functional units, are
separated from one another.
Form 4b:
The functional units are separated
from one another and from the
busbars.
The terminals are separated from
one another and from the functional
units.
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