JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association @JIS Z 3321: (JWES/JSA) Stainless steel, welding rods and solid wires 050928039238 ICS 25.160.20 — = 78Z 3321 : 2008 Foreword This translation has been made based on the original Japanese Industrial Standard revised by the Minister of Economy, ‘Trade and Industry through deliberations at the Japanese Industrial Standards Committee, as the result of proposal for revision of Japanese Industrial Standard submit- ted by The Japan Welding Engineering Society (JWES)/the Japanese Standards Association (JSA) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to the case of revision by the provision of Article 14. Conse- quently JIS Z 3321 : 1999 is replaced with this Standard. In this revision, welding consumables for SUS304N2 high strength stain- less steel is added. Date of Establishment: 1969-02-01 Date of Revision: 2003-01-20 Date of Public Notice in Official Gazette: 2003-01-20 Investigated by: Japanese Industrial Standards Committee Standards Board ‘Technical Committee on Welding JIS Z 3321 :2003, First English edition published in 2003-05 Translated and published by: Japanese Standards Association 41-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. © JSA 2003, ‘All rights reserved. Unless otherwise specified, no part of this publication may be reproduced of utilized in any form or by any means, electronic or mechanical, including photocopying and ‘microfilm, without permission in writing from the publisher. Printed in Japan PROTECTED BY COPYRIGHT7, 3821 : 2003 Contents Page 1 Scope. . ” ss 1 2 Normative references 1 3 Classification . 4 Quality... 1 4.1 Appearance .. 1 4.2 Chemical composition 1 4.3 Corrosion resistance of deposited metal... 2 5 Dimensions and tolerances... 3 6 — Condition of products 3 7 Test: 7.1 Chemical analysis test... 7.2 Corrosion test of deposited metal... 8 Inspection 5 9 Packaging 6 10 Designation of products... 6 11 Marking... . 6 Attached Table 1 Normative references. 8 @) PROTECTED BY COPYRIGHTJAPANESE INDUSTRIAL STANDARD @ JIS Z 3321 : 2003 Stainless steel, welding rods and solid wires 1 Scope This Japanese Industrial Standard specifies the stainless steel welding rods and solid wires (hereafter referred to as “rods and wires”) used for TIG weld- ing, MIG welding and others. 2 Normative references The standards listed in Attached Table 1 contain pro- visions which, through reference in this Standard, constitute provisions of this Standard. The most recent editions of the standards (including amendments) shall be applied. 8 Classification The rods and wires shall be classified into 20 types given in Table 1. Table 1 Classification of rods and wires ¥308 ¥s10 Y317 ‘¥s08L. ‘ys108 ysi7L ‘Y808N2 ysi2 ‘ys21 “y309 Y16-8-2 ya47 Y809L ysis ya47L. ‘¥809Mo YSI6L vaio ‘Ys16d1L ‘vaso 4 Quality 4.1 Appearance The appearance of rods and wires shall be in accordance with clause 3 of JIS Z 3200. 4.2 Chemical composition The chemical composition of rods and wires, when tested in accordance with the method of 7.1, shall conform to the requirements specified in Table 2. When the product analysis designated by the purchaser is carried out, the toler- ances thereof shall conform to Attached Table 4 specified in JIS G 0321. PROTECTED BY COPYRIGHTZ 3321 : 2008 Table 2. Chemical composition Unit: % Classifica Chemical composition tion c si Mn P s Ni cr Mo Others 'y308() [0.08 max /0.65max.| 1.0025 [003mex[003max| 90110] 19s—20] — = 'y308L() |0.030 max.|0.65 max.| 1.0%02.5 10.03 max.|0,03max.} 90t011.0] 19.5220) — Fys0gn2 {0.10 max|0,90 max 1,0%04.0 |0.03max.}0.03max.| 7.0% 11.0] 200%250 | — | N012%030 'y309') |o.12 max.]0.65 max.| 1.0%02.5 |0.03max.|0.03max.| 12.0%014.0 | 23.0250) — 3091 {0.030 max.| 0.65 max.| 1.0%02.5 10.03 max.|0.03max.| 12.01014.0 | 23.0%25.0 | — - }y309Mo [0.12 max. 0.65 max. | 1.0%02.5 |0.03 max. |0.03max. | 12.01014.0 | 23.0%25.0 | 2.01030 - Hy310 fois max|0.65 max. | 1.0002. |0.03 max. |0.03max. | 20.01022.5 | 25.0280 | — Hys10s [0.08 max.|0.65 max. | 1.0t02.$ |0.03max.|0.03max. | 20.01022.5 | 25.0%028.0 | ~ yai2 [0.5 max.]0.65max.| 1.025 }0.03max.0.03max.| 80105 | 28010320] — - ¥16-8-2 0.10 max.|0.65 max. 1.0%2.5 ]0.03max|0.03max.| 7.5095 | 14510165 | 1.0020 - '¥316¢') |0.08 max. 0.65 max.| 1.02.5 |0.03max.| 0,03 max.| 11.0114. | 18.010200 | 2.01030 'y316L(') |0.030 max. | 0.65 max.| 1.0%02.5 | 0.03 max. 0.03 max. 11.0114. | 18.0200 | 2.0103.0 Fy31601L ]0.030 max.| 0,65 max.| 1.01025 |0.03max |0.03max.| 1.010140 | 18.0%200 | 2.0103.0 | Cu10%025 317 |0.08 max. [0.65 max.| 1.0102.5 }0.03max. | 0,03max.| 13.0:015.0 | 18.5%0205 | 3.0%4.0 - y3i7L_ [0.030 max. |0.65 max.| 1.02.5 }0.03max.| 0,03 max.| 13.01015.0 | 18510205 } 3.0%04.0 'y321 — ]o.08 max. 0.65 max.| 1.0425 |0.03max.|0,03max.| 9.010105 | 185205] — | Ti9xCwlo 'y347() |0.08 max.|0.65max.| 1,012.5 |0.03max.|0,03max.| 9.0%011.0 | 19.0215 | — — |Nb10xCw10 'y347L {0,030 max.|0.65max.| 1.0%2.5 |0.03max.}0,03max.| 9.010110 | 19.0215] — |No1oxCwio ‘aio 0.12 max.]0,50max.| 0.6max |0.03max.|0,03max.] 0.6 max. | 11510135 |0.75max. - 'v430___ [0.10 max.|0.50max.| 0.6max./0.03max.[0,03max| 06 max | 15510170 | — = Note (?) These classifications may be expressed as the classification of high Si com- ponent by altering Si content to over 0.65 % up to and including 1.00 %. Further, the classification of high Si component shall be limited to wires only and be marked by appending Si to the symbol for standard classifi- cation (example: Y308L Si). 4.8 Corrosion resistance of deposited metal The copper sulphate-sulphuric acid test (hereafter referred to as “corrosion test”) of the deposited metal, when particularly designated by the purchaser, shall apply only to the classification shown in Table 3. When tested by the method of 7.2, the bent outside surface of the test piece shall be free from intergranular corrosion cracks. PROTECTED BY COPYRIGHT3 23321 : 2003 Table 3. Classification of rods and wires to be applied to corrosion test Classification “Y808L ‘ya1eL ‘Ya16J1L ‘ysi7L ‘yaa ‘yse7 ‘yaa7L 5 Dimensions and tolerances The dimensions and tolerances of rods and wires shall be as follows: a) The dimensions and tolerances of rods shall be in accordance with clause 2 of JIS Z 3200. The representative dimensions are shown in Table 4. Table 4 Representative dimensions of rods Unit: mm Diameter | 1.0 12 16 20 24 26 82 40 50 Length 1.000 b) The dimensions and tolerances of wires shall be in accordance with clause 2 of JIS Z 8200. The representative diameters are shown in Table 5. Table 5 Representative diameters of wires Unit: mm Diameter | 08 10 12 16 20 24 6 Condition of products The condition of products shall be in accordance with clause 3 of JIS Z 3200. a) The rod shall be a straight rod and the standard mass of unit package shall be 5 kg or 20 kg. The rods shall be bundled in each unit quantity. b) The wires shall be wound around a spool or in a coil form for each unit quan- tity and be produced from the same ingot steel continuously. ©) The standard mass of the wires for the standard spools (S-3 type and S-1 type) shall be as shown in Table 6. 4) The mass of rods and the dimensions and mass of the wires wound around a spool other than the above-mentioned shall be agreed between the purchaser and the manufacturer. ©) The dimensions and mass of wires wound in a coil form shall be agreed between the purchaser and the manufacturer. PROTECTED BY COPYRIGHT4 Z 3821 : 2003 Table 6 Standard mass of wire Unit: ke ‘Type of spool S-8 type S-1 type Massofwire | 5 | 625 | 10 | 125 | 20 | 07 | 14 7 Tests 7.1 Chemical analysis test The chemical analysis test shall be carried out as follows: a) b) c) ‘The general matters of analysis test and sampling method of ladle analysis shall be in accordance with clause 3 of JIS G 0303. Sampling method of product analysis shall be in accordance with clause 4 of JIS G 0321. The analysis method shall be in accordance with any one of the following stan- dards. JIS G 1211, JIS G 1212, JIS G 1213, JIS G 1214, JIS G 1215, JIS G 1216, JIS G 1217, JIS G 1218, JIS G 1219, JIS G 1223, JIS G 1237, JIS G 1253, JIS G 1256, JIS G 1257 7.2 Corrosion test of deposited metal The corrosion test of deposited metal shall be carried out as follows: a) b) ©) ‘The test plate used for the corrosion test of deposited metal shall be in accor- dance with Table 7. Table 7 Test plates Classification Test plate ¥s08L, Y316L, ‘Stainless steel plate of JIS G 4304 or JIS G 4305 having ‘Y316J1L, Y317L, _ | the components similar to the deposited metal to be tested. vya21, Ya47, Y847L Remarks: S400 of JIS G 8101, SM400 A to C or SM490 A to C of JIS G 3106 may be used for the test plate. ‘The corrosion test of deposited metal shall be conducted on the rod with the representative diameter of 2.4 mm or 3.2 mm, and on the wire with the repre- sentative diameter of 1.2 mm or 1.6 mm, and further, the welding shall be car- ried out with the flat position. ‘The test material shall be as shown in Fig. 1 and Fig. 2 and prepared by groove weld of the test plates. However, where the test plate shown in Remarks of Table 7 is used, two or three layers of buttering shall be conducted using the same welding consumables or the consumables having the same kind of compo- nents as the test welding consumables. PROTECTED BY COPYRIGHT5 7, 3321 : 2003 d) The welding of the first pass shall be carried out at room temperature and the interpass temperature shall be 150 °C or lower. Unit: mm d E q BI 3 8 Tet pies | Z| Approx.120) ©! spprox.120 Fig. 1 Dimensions of test material for corrosion test and sampling position of test pieces Unit: mm 45° ny Battering Approx. 25) Fig. 2. Buttering of test plate e) Two corrosion test pieces having not more than 5 mm in thickness, not more than 10 mm in width and 30 mm to 70 mm in length shall be sampled from the test material shown in Fig. 1. f) The corrosion test method of test pieces shall be in accordance with JIS G 0575, 8 Inspection The inspection shall be carried out as follows: a) The appearances, dimensions, chemical composition and results of corrosion re- sistance of the rods and wires shall comply with the specifications of clauses 4, 5 and 6. PROTECTED BY COPYRIGHT6 Z 3821 : 2003 b) Other general matters shall be in accordance with JIS G 0303. 9 Packaging The packaging shall be in accordance with clause 5 of JIS Z 3200. 10 Designation of products ‘The products shall be designated according to the type, diameter and length or mass of rod or wire. Example 1 Rods Y308 - 32 — 1000 Classification Diameter Length Example 2 Wire Y308 - 08 — 12.5 xaos Classification Diameter Mass Example 3 HighSiwire sie - Si - 12 - Lt Too TP Classification High Simark Diameter Mass 11 Marking The marking shall be in accordance with clause 4 of JIS Z 3200. The classification of rod shall be marked on the end face or both the end face and side face within 50 mm apart from the end face with colour for identification specified in Table 8, or with the information showing the classification. PROTECTED BY COPYRIGHT7 7, 3821 : 2003 Table 8 Marking colour of rods Classification | End face colour | Sie face colour "ya08 Yellow ‘ya08t, Red - vsos2 | Yellow * ‘309 Black . Yys001, Yellowish green = vys00Mo | Silver colour - vys10 Gold colour | 7 vye10s Pink 7 ‘312 Green . Vie8-2 White | * vaie White 7 yore. Green - yore | Gray 7 yai7 Dark brown _ your Chestnut colour = vse Yellowish green . yaar Blue = your Blue . ‘vaio Purple 7 480 Light brown 7 Remarks: The rod corresponding to * mark shall be marked with the information show- ing a side face colour or a classification. PROTECTED BY COPYRIGHT8 Z 3321 : 2003 JIS G 0303 JIS G 0321 JIS G 0575 JIS G 1211 JIS G 1212 JIS G 1213 JIS G 1214 JIS G 1215 JIS G 1216 JIS G 1217 JIS G 1218 JIS G 1219 JIS G 1223 JIS G 1237 JIS G 1253 JIS G 1256 JIS G 1257 JIS G 3101 JIS G 3106 SIS G 4304 JIS G 4305 JIS Z 3200 Attached Table 1 Normative references General rules for inspection of steel Product analysis and its tolerance for wrought steel Method of copper sulfate-sulfurie acid test for stainless steels Iron and steel—Methods for determination of carbon content Iron and steel—Methods for determination of silicon content Iron and steel—Methods for determination of manganese con- tent Iron and steel—Methods for determination of phosphorus content Iron and steel—Methods for determination of sulfur content Iron and steel—Methods for determination of nickel content Methods for determination of chromium in iron and steel Iron and steel—-Methods for determination of molybdenum content Iron and steel—Methods for determination of copper content Iron and steel—Methods for determination of titanium con: tent Iron and steel—Methods for determination of niobium con- tent Iron and steel—Method for spark discharge atomic emission spectrometric analysis Iron and steel—Method for X-ray fluorescence spectrometric analysis Iron and steel—Methods for atomic absorption spectrometric analysis Rolled steels for general structure Rolied steels for welded structure Hot rolled stainless steel plates, sheets and strip Cold rolled stainless steel plates, sheets and strip Welding consumables—Technical delivery conditions for weld- ing filler metals—Type of product, dimensions, tolerances and marking PROTECTED BY COPYRIGHTEnata for JIS English edition) are printed in Standardization Journal, published monthly by the Japanese Standards Association, and also provided to subscribers of JIS English edition) in Monthly Information. 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