KRUPP INDUSTRIES INDIA LTD DESIGN DEDUSTING Calculation Procedure MANUAL [SHEET 1 OF 24 A Dedusting points 1 Troughed belt conveyor 2 Steel apron feeder 3 Steel apron feeder, bulk material standing 4 Deep bucket conveyor 5 Box feeder 6 Weigh belt 7 Bucket elevator, chain - type 8 Bucket elevator, belt - type, single casing 9 Bucket elevator, belt - type, double casing 10 Vibrating trough without flex seal, bulk material falling 11 Vibrating trough without flex seal, bulk material standing 12 Vibrating trough with flex seal, bulk material falling 13 Vibrating trough with flex seal, bulk material standing 14 Vibrating screen without flex seal 15 Vibrating screen with flex seal 16 Aeropol 17 Poldos pressure vessel conveyor 18 Fluidor 19 Clinker silo feed, silo penthouse closed, 1 feed opening 20 Clinker silo feed, silo penthouse closed, 2 feed opening 21 Clinker silo feed, silo penthouse closed, 3 feed opening 22 Clinker silo feed, silo penthouse open, 1 feed opening 23 Clinker silo feed, silo penthouse open, 2 feed opening 24 Clinker silo feed, silo penthouse open, 3 feed opening 25 Clinker silo feed, cover trapezoidal plate, 1 feed opening 26 Clinker silo feed, cover trapezoidal plate, 2 feed opening 27 Clinker silo feed, cover trapezoidal plate, 3 feed opening 28 Bin on top, 1 feed opening 29 Bin on top, 2 feed opening 30 Bin on top, pneumatic feed 31 Polycom 32 Feed hopper 33 Crusher, moisture level < 6% 34 Hammer crusher 35 Vaccume relief 36 Bulk loading, open 37 Cement cooler 38 Other machines / aggregates surtitechdataldedustinglprocedure.xls,KRUPP INDUSTRIES INDIA LTD. DESIGN DEDUSTING MANUAL. [Calculation Procedure ISHEET 2 OF 24 B Types of dust a) Non- Wearing / Abrasive dust 1 Dust from lime stone 2 Dust from clay 3 Dust from marl 4 Raw mix dust 5 Coal dust 6 Exit dust from raw material dryers, 7 Raw gypsum dust b) Wearing / Abrasive dust 1 Dust from iron ore 2 Dust from slag 3 Exit dust from kiln 4 Cement kiln dust 5 Clinker dust 6 Cement dust a) Non- Abrasive dust vmax. = max. air velocity = 19 m/s vmin = min. air velocity = 13 mis b) Abrasive dust vmax. = max. air velocity = 16 m/s vmin. = min. air velocity = 10 mis 139.7 1118 219.1 1219.0 273.0 1422 323.9 1626 355.6 1700 406.4 1800 457.2 1900 558.8 2000 609.6 2100 712 2200 813 2300 o14 2400 1016 2500 1067 © Recommended air velocities in dedusting pipes D Recommended standard pipe (OD) sizes surtitechdataldedusting|procedure.xls,KRUPP INDUSTRIES INDIA LTD. DESIGN DEDUSTING MANUAL. (Calculation Procedure ISHEET 3 OF 24 E Calculation for Pipe size and air velocity V = Volume i.e. volume of to be dedusted in m3/h, Di = 1000 * [(4 * V) / (3600 * pi * vmax)]°> in mm V = (pi/4) * (Di/1000)* * vmax * 3600 where ymax = max velocity in m/s Di= pipe | D in mm Select standard pipe size D from given table corresponding to Di Calculate air velocity v considering selected pipe dia. v= 1000 * ((4 * V) /(3.6* pi* (D - 8)") inmis Calculated velocity should be >= vmin <= vmax Example : Volume calculated V is 7561.51 m*/h Di = 1000 * {(4 * V) / (3600 * pi * vmax))°5 in = 375.173 D= 406.4 selected from the table 1000 * (4*V (3.6 * pi* (D- 8)*) inm/s 16.8491 Di D Di D Calculated | Selected Calculated | Selected pipe | D pipe OD pipe!D___| pipe OD > 00< 1317 | 139.7) 7059 < 1110] 1178 160.3 < 211.1 219.1 1110 < 1211] 1219.9 2t11<265.0 | 273.0) y2ii < 1414] 1422] 265.0<315.9 | 323.9] 1414 < 1618 | — 1626| 315.9<347.6 | 355.6) 1618 < 1692] 1709} 3476<398.4 | 406.4] 1692 < 1792] 1809} 398.4<449.2 | 457.2| >= 1792 < 1892] 1900 449.2 < 500 558.8 1892 < 1992] 2000] 500 <602 609.6 1992 < 2092] 2109] >= 602 <703 71.2 >= 2092 < 2192] 2200 >= 703 <805 813| 2192 < 2292] 2300) 805 <908 914] >= 2292 < 2392] 2400 906 < 1007 1016 2392 < 2492 | _ 2500) 4007 < 1059 1087 mm surtitechdataldedusting|procedure.xlsKRUPP INDUSTRIES INDIA LTD DESIGN DEDUSTING Calculation Procedure MANUAL [SHEET 4 OF 24 E Calculation for air volume 1 Troughed belt conveyor Discharge point Air volume Vd in m*%/h Vd = kt * kh * ( Belt width in mm) * ( (belt speed in m/s) / 1.7)°° * 3.6 in m°/h, Where kt if temperature <= 40°C = 1.1 if temperature > 40°C kh = 0.65 if height of slope <= 3m =1 if height of slope > 3m Feed front point Air volume Vif in m%/h ‘Vif = ( Belt width in mm) *{ (belt speed in m/s) / 1.7)°°* 3.6 in m/h Feod back point Air volume Vfb in m°fh Vib = kb * 60 in m°/h kb = 12.2 if belt width is > 1000 mm =8.5 if belt width is <= 1000 mm Example Belt width 2500 mm Height of slope 4m Belt speed 1.2 mis Temperature 20°C Vd =1*1 *( 2500) *( (1.2) / 1.7)°° * 3.6 in m'/h 7561.51 mith Vet = ( 2500) * ( (1.2) /1.7)°5* 3.6 in m/h = 7561.51 mh Vib = 12.2" 60 in m*h = 732.00 mh 2 Steel apron feeder Discharge point Air volume Vd in m°/h Vd = 1.15" kt* kh * (width in mm) * 3.6 in m'/h Where kt = 1 iftemperature <= 40°C 16 if temperature > 40°C if height of slope <= 3 m <1 if height of slope > 3 m surtitechdataldedusting|procedure.xlsKRUPP INDUSTRIES INDIA LTD DESIGN DEDUSTING Calculation Procedure MANUAL SHEET 5 OF 24 Feed point Air volume Vf in m*/h Vf = kt * kh * ( width in mm) * 3.6 in m°/h Example Width 2500 mm Height of slope 6mm Temperature 30°C Vd =1.15*1* 1.1 * (2500) *3.6 in m'/h 11385 m/h "1.4 *( 2500) *3.6 in m'ih = 9900 mh 3 Steel apron feeder, bulk material standing Feed point Air volume Vf in m*/h Vd = 1.25 * kt * ( width in mm) in m°/h Where kt =1 if temperature <= 40°C 1 if temperature > 40°C Example Width 2500 mm Temperature 30 °C Vf =1.25* 1 * ( 2500) in m'/h 3125 mh 4 Deep bucket conveyor Discharge point Air volume Vd in m°/h Vd = 1.15 * kt* kh * ( width in mm) * 3.6 in m*/h kt if temperature <= 40°C 16 if temperature > 40°C kh =1 if height of slope <= 3m 1 if height of slope > 3m Feed point Air volume Vf in m*/h Vt = kt * kh * (width in mm) * 3.6 in m’/h Example Width 1400 mm Height of slope 4m Temperature 30°C KRUPP INDUSTRIES INDIA LTD surttechdataldedusting|procedure xlsDESIGN DEDUSTING Calculation Procedure IMANUAL SHEET 6 OF 24 Vd =1.15*1* 1.1 * ( 1400) *3.6 in m°*h 638 m/h "1.1 *( 630) °3.6 in m/h = 5544 mith 5 Box feeder Discharge point Air volume Vd in m*/h Vd = km * ( width in mm) * 3.6 in m/h Where km = 0.6 if moisture level < 6 % 4 if moisture level > 6 % Feed point Air volume Vf in m*/h VE = 0.27 * ( width in mm) * 3.6 in m*/h Example Width 2500 Moisture level % 4 Vd =0.4 * ( 2500) *3.6 in m°/h 3600 m‘h Vi =0.27°( 2500) *3.6 in m*th = 2430 mh 6 Weigh belt Discharge point Air volume Vd in m*/h Vd = 0.525 * kt * ( width in mm) * 3.6 in m/h Where kt if temperature <= 40°C 15 if temperature > 40°C Feed point Air volume Vf in m*/h VE = 480 in m*/h when (tph * 1.4) < 480 Vi=1.4*(1ph) inm°sh when (tph * 1.4) > 480 Example Width = 2500 mm toh = 600 tph Temp. 30°C KRUPP INDUSTRIES INDIA LTD surttechdataldedusting|procedure xls.DESIGN DEDUSTING (Calculation Procedure MANUAL SHEET 7 OF 24 Vd =0.525 * 1 * ( 2500 ) *3.6 in m°/h 11385 mth -4* 600 in m*h = 840 mh 7 Bucket elevator, chain - type Bottom boot Air volume Vb in m°/h Vb =0 when height <12m Vb = 14.61 * ( width in mm)0.67815 in m3/h If temperature <= 40°C Vb = 13.28 * ( width in mm)0.6777 in m3/h If temperature > 40°C Top hood Air volume Vt in m°/h Vt = 19.33 * ( width in mm)?" in m*/h If temperature <= 40°C Vt = 26.56 * ( width in mm)°°77" in m*th If temperature > 40°C Example Width 1000 mm, Height 30m Temp. 30°C Vb = 14.61 * (1000) in min = 1582 mh Vt= 19.93* (1000)°%"* in min 2096 m*th 8 Bucket elevator, belt type, single casing Top hood Air volume Vt in m‘/h Vt = 27.41 * ( width in mm)°”*" in m*/h Iftemperature <= 40°C Vt = 46.1 * ( width in mm)°**”” in m’/h If temperature > 40 °C Example Width 4000 mm Height 30m Temp. 30°C Vb = 27.41 * ( 1000)" in m’m 4580.46 mh KRUPP INDUSTRIES INDIA LTD surtitechdataldedusting'procedure.xls.DESIGN MANUAL DEDUSTING (Calculation Procedure SHEET 8 OF 24 9 Bucket elevator, belt type, double casing Bottom hood Air volume Vb in m°/h Vb=0 inm/h If height < 12m Vb = 11.8 * ( width in mm)° in m/h Vb = 40.92 * ( width in mm)°*? in m’/h Top hood Air volume Vt in m°/h ma Vt = 15.62 * ( width in mm)°7*" in m*/h, Vt = 21.5 * (width in mm)? in myn Example Width 41000 mm Height 30m Temp. 30°C Vb = 11.8" (1000)°7" 1972 mh 5.62 * ( width in mm)°7*" = 2610 mh Feed point Air volume Vf in m*/h vi Vi= Discharge point Air volume Va in m°/h Vd = 0.6 * ( width in mm) * 3.6 Vd = (width in mm) * 3.6 Example Width 1500 mm Length 8m Temp. 400 °C Vi = 0.2*( 1500)"3.6"(1+2°8) = 18360 = mh Vd = 1500)" 3.6 400 mth Iftemperature <= 40°C If temperature > 40 °C Iftemperature <= 40°C If temperature > 40 °C 10 Vibrating trough without flex seal, bulk material falling 16 * ( width in mm) * 3.6 * (1+27* Length inm) If temperature <= 40°C 2* (width in mm) * 3.6 * (1+ 2 * Length in m ) If temperature > 40 °C If temperature <= 40°C If temperature > 40 °C surtitechdataldedusting'procedure.xls KRUPP INDUSTRIES INDIA LTDDESIGN MANUAL DEDUSTING Calculation Procedure [SHEET 9 OF 24 11 Vibrating trough without flex seal, bulk material standing Feed point Air volume VE in m*/h Vf = 0.08 * ( width in mm) *3.6*(1+2* Length inm) Iftemperature <= 40°C Vf = 0.12 * (width in mm) * 3.6 * (1 +2* Length inm) If temperature > 40 °C Discharge point Air volume Vd in m°/h Vd = 0.4 * ( width in mm) * 3.6 If temperature <= 40°C Vd = 0.8 * ( width in mm) * 3.6 If temperature > 40°C Example Width 1500 mm Length 8m Temp. 400 °C. Vi = 0.12" ( 1800)°3.6*(1 +278) 11016 mh 8 * (1500) *3.6 = 4320 mh 12 Vibrating trough with flex seal, bulk material falling Feed point Air volume VE in m*/h Vf = 0.08 * ( width in mm) * 3.6 *(1+2* Length inm) If temperature <= 40°C Vf = 0.12 * (width in mm) * 3.6 * (1 +2* Length inm) If temperature > 40°C Discharge point Air volume Vd in m°/h Vd = 0.4 * ( width in mm) * 3.6 temperature <= 40°C Vd = 0.7 * ( width in mm) * 3.6 Itemperature > 40°C Example Width 1500 mm Length 8m Temp. 100°C. Vi = 0.12* (1500) "3.6*(1+2°8) 11016 mh 7* (1500) *3.6 3780 KRUPP INDUSTRIES INDIA LTD surtitechdataldedusting|procedure.xls.DESIGN DEDUSTING (Calculation Procedure MANUAL SHEET 10 OF 24 13 Vibrating trough with flex seal, bulk material standing Feed point Air volume Vf in m*/h Vi = 0.05 * ( width in mm) * 3.6 * (1 +2* Length inm) If temperature <= 40°C Vf = 0.075 * (width in mm) * 3.6 * (1 + 2* Length in m) If temperature > 40°C Discharge point Air volume Vd in m3ih Vd = 0.35 * ( width in mm) * 3.6 Iftemperature <= 40°C Vd = 0.55 * ( width in mm) * 3.6 If temperature > 40 °C Example Width 1500 mm Length 8m Temp. 400 °C Vf = 0.075 * ( 1500) *3.6*(1+2*8) = 6885 m/h Vd 55 * (1500) * 3.6 2970 14 Vibrating screen without flex seal Feed point Air volume VE in m*h Vi_spec = 0 If length / width < 2.5 Vi_spec = kt * 0.6 * ( width in mm ) * 3.6 If length / width > 2.5 kt=1 Iftemperature <= 4006 kt= 1.1 Iftemperature > 40 0C Vi=Vi_spec Screen track Air volume Vst in m3ih Vst_spec = 0.3 * ( width in mm ) * 3.6 If temperature <= 40°C Vst_spec = 1.1 * 0.3 * (width inmm )*3.6 If temperature > 40°C Vst = 0 Wlength / width < 2.5 Vst = Vst_spec If length / width > 2.5 Discharge point Air volume Vd in m*/h Vd_spec = 0.75 * ( width in mm ) * 3.6 lf temperature <= 40°C Vd_spec = 1.3 * ( width in mm) * 3.6 If temperature > 40°C KRUPP INDUSTRIES INDIA LTD surtitechdataldedusting|procedure xlsDESIGN DEDUSTING (Calculation Procedure MANUAL SHEET 11 OF 24 Vi_spec + Vst_spec + Vd_spec If length / width < 2.5 Vd = Vd_spec I length / width > 2.5 Example width 1500 mm Length 8000 mm, Temp. 100 0c VU spec= 1.17 0.6* (1500)*3.6 3564 Vi= Vi_spec = 3564 mh Vst_spec = 1.1°0.3* (1500) "3.6 1782 Vst_spec 1782 m*th Vd_spec= 1.3*( 1500) *3.6 7020 Vd= Vd_spec 7020 m‘/h 15 Vibrating screen with flex seal Feed point Air volume VE in m*h Iflength / width < 2.5 2* (width in mm )* 3.6 If length / width > 2.5 Iftemperature <= 40°C 1* Vi_spec If temperature > 40 °C Screen track Air volume Vst in m*h Vst_spec = 0.3 * ( width in mm ) * 3.6 If temperature <= 40°C Vst_spec = 0.55 * ( width in mm ) * 3.6 If temperature > 40 °C Vst = Vi_spec +Vst_spec Ilength / width < 2.5 Vst = Vst_spec Iflength / width > 2.5 Example Width 1500 mm Length 8000 mm Temp. 400 °C Vi_spec = 0.2° (1500) * 3.6 1080 Vi= 1.1 ° Vispec = 1188 mh KRUPP INDUSTRIES INDIALTD DESIGN | DEDUSTING ‘Calculation Procedure surtitechdataldedusting|procedure xlsMANUAL | SHEET 12 OF 24 Vst_spec = 0.55 * ( 1500) *3.6 2970 Vst = Vst_spec = 2970 mh 16 Aeropol Prossure vessel Air volume Vpa in m°/h vessel dia. In mm. Air volume Vep in m¥/h Vep = tph * ((273 + temp) / 273) * 1.1 Example Aeropol dia. 1000 mm tph 65. Temperature 80°C Vpa= 391.90 m3/h Vep= 92.45 m3/h 17 Poldos pressure vessel conveyor Fluidisation air Air volume Vl in m°sh Vil = 2 * (spec air volume) * ((273 + Temperature) / 293) Where spec air volume = air volume for aeration in m°/h Temperature = aeration air temperature in °C Compressor Air volume Ve in m°h Vil = (spec air volume) * ((273 + Temperature) / 293) * 1.1 Where spec air volume = air volume of compressor in m°sh Temperature = compressor air temperature in °C Example Volume for aeration air in m°/h ‘Temperature of aeration air in °C Volume for compressor air in m°/h Temperature of compressor air in °C \Vpa = 0.00000000002 * (Aeropol dia.)* + 0.00000024 * (Aeropol dia.)® = 0.001 * (Aeropol dia.)* + 1.353 * ( Aeropol dia.) - 221.1 Aeropoldia | 600 [1000 [1250 [1600 [ 2000 | 2500, maih 352 se2__|,425_| 498 | 725], 1443, imsimin é 7 7 é ia 24 Conveying pipe 150 30 8000 30 surtitechdataldedusting|procedure xls KRUPP INDUSTRIES INDIA LTD DESIGN | DEDUSTING [Calculation ProcedureMANUAL | |sHEET 13 oF 24 Vil = 2* (150) * ((273 + 30) / 293) = 310 m/h Vil = (spec air volume) * ((273 + Temperature) / 293) "1.1 = 9100 18 Fluidor Aeration air Air volume Va in m*/h Va = ka * ((width in mm)/1000) * (length in m) * 60 * (273 + temp)/293 * 1.1 ka 2 in m3/min/m? for raw meal, cement 5 in m3/min/m* for circulating material = 6.7 inm3/min/m’ for grits Example width 300 mm length 2 om temperature 30 Va = 2* (300/100) * 25 * 60 * (273 + 30)/293* 1.1. for raw meal / cement 1024 m'/h Va = 5 * (300/100) * 25 * 60 * (273 + 30)/293* 1.1. for circulating material 2559 m‘/h Va = 6.7 * (30/1000) * 25 * 60 * (273 + 30)/298 * 1. for grits 3430 mh 19 Clinker silo teed silo penthouse closed, 1 feed opening Silo Air volume Vs in m°/h Vs = (Dia of silo/1000)* * pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3 Feed opening Air volume VF in m°/h Vi = width of opening in mm * height of opening in mm /1000* 1.5 * 3.6 Required air volume Vr in m‘/h Vr = Vs If Vs > VF VreVf IfVs < VF Example Silo dia 10000 mm width 2000 mm height 2500 mm Vs = (10000/1000)° * pi(4 * (1000/2000) * 0.5773503/3 * 3 227 mh KRUPP INDUSTRIES INDIA LTD DESIGN | DEDUSTING Calculation Procedure surtitechdataldedusting|procedure xlsMANUAL | SHEET 14 OF 24 Vi = 2000 * 2500/1000 * 1.5* 3.6 27000 m*th Vr= We 27000 mh as Vs < Vf 20 Clinker silo feed sil penthouse closed, 2 feed opening silo Air volume Vs in m°h Vs = (Dia of silo/1000)° * pi(/4 * (Dia of silo/2000) * 0.5773503/3 * 3 Feed opening 1 Air volume V41 in m°/h Vf1 = width of openingt in mm * height of opening! in mm /1000 * 1.5 * 3.6 Feed opening 2 Air volume Vi2 in m°/h \Vi2 = width of opening2 in mm * height of opening2 in mm /1000* 1.5 * 3.6 Vi= Vit + Vi2 Required air volume Vr in m'/h IVs > VE IVs < Vf Silo dia 12000 mm. widtht 1000 mm. widtht 900 mm height! 1250 mm —height2.- 1300 mm 1200/1000)? * pi()/4 * (2000/2000) * 0.5773503/3 * 3 392 mh, Vit = 1000 * 1250/1000 * 1.5 * 3.6 6750 m/h Vi2 = 900 * 1300/1000 * 1.5* 3.6 6318 m/h Vi= ViteVi2= 13068 mh Vr= Vis 13068 mh as Vs < VE 21 Clinker silo feed silo penthouse closed, 3 feed opening Silo Air volume Vs in m°h Vs = (Dia of silo/1000)* * pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3 Feed opening 1 Air volume Vf in m°/h Vit = width of openingt in mm * height of opening? in mm /1000 * 1.5 * 3.6 KRUPP INDUSTRIES INDIA LTD DESIGN | DEDUSTING [Calculation Procedure surtitechdata\dedusting|procedure.xls.MANUAL | |sHEET 15 OF 24 Feed opening 2 Air volume Vf2 in m°/h Via = width of opening2 in mm * height of opening2 in mm /1000 * 1.5 * 3.6 Feed opening 3 Air volume Vf3 in m°/h Via = width of opening in mm * height of opening3 in mm /1000 * 1.5 * 3.6 Vie Vit + VI2 +13 Required air volume Vr in m°vh Vr=Vs ItVs > VE Vr=VE IVs < VF Example Silo dia 15000 widtht 1000 width1 900 width3 900 height! 1250 height2 1300 height 1300 Vs = (15000/1000)* * pi()/4 * (1500/2000) * 0.5773503/3 * 3 765 ‘ih Vfl = 1000 * 1250/1000 * 15° 3.6 6750 m*/h Vi2 = 900 * 1300/1000 * 1.5* 3.6 6318 m‘/h Vig = 900 * 1300/1000 * 1.5*3.6 6318 Vix Vit + Vi2 + V3 19386 m‘ih Ve Vi= 19386 mh as Vs < VE 22 Clinker silo feed silo penthouse open, 1 feed opening Air volume Vs in m®/h Vs = (Dia of silo/1000)* * pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3 Feed opening Air volume Vf in m*/h VE = width of opening in mm * height of opening in mm /1000 * 2* 3.6 Required air volume Vr in m°vh Vr=Vs ItVs > VF Vr=VE IVs < VF Example Silo dia 10000 width 2000 height 2500 KRUPP INDUSTRIES INDIA LTD DESIGN | DEDUSTING ‘Calculation Procedure surtitechdataldedusting|procedure xlsMANUAL | SHEET 16 OF 24 Vs = (10000/1000)* * pi()/4 * (1000/2000) * 0.5773503/3 * 3 227 mh Vf = 2000 * 2500 /1000*2* 3.6 36000 m*th Vr= Wis 36000 mh as Vs < VF 23 Clinker silo feed silo penthouse open, 2 feed opening Air volume Vs in m*sh Vs = (Dia of silo/1000)* * pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3 Feed opening 1 Air volume Vf1 in m°h \VE1 = width of opening’ in mm * height of opening1 in mm /1000* 2* 3.6 Feed opening 2 Air volume Vf2 in m°/h Vi2 = width of opening2 in mm * height of opening2 in mm /1000 * 2 * 3.6 Vi=Vit + vi2 Required air volume Vr in m*/h Vr=Vs ItVs > VE Vr= Vi IVs < VE Example Silo dia 12000 widtht 1000 width2 900 height 1250 height2 1300 Vs = (12000/1000)? * pi()/4 * (1200/2000) * 0.5773503/3 * 3 392 m/h Vit = 1000 * 1250/1000 * 2* 3.6 9000 m*th Vi2 = 900 * 1300/1000 * 2" 3.6 8424 mth Vf= 17424 mh Vr= Vie 17424m%/h as Vs < VE 24 Clinker silo feed silo penthouse open, 3 feed opening Silo Air volume Vs in m°h Vs = (Dia of silo/1000)* * pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3 KRUPP INDUSTRIES INDIALTD DESIGN DEDUSTING Calculation Procedure MANUAL. [SHEET 17 OF 24 surtitechdataldedusting|procedure.xlsFeed opening 1 Air volume Vf in m°h VE1 = width of opening! in mm * height of opening1 in mm /1000 * 2* 3.6 Feed opening 2 Air volume Vf2 in m°/h \Vi2 = width of opening2 in mm * height of opening2 in mm /1000 * 2 * 3.6 Feed opening 3 Air volume VES in m°h \Vi3 = width of opening3 in mm * height of opening in mm /1000 * 2 * 3.6 VE= Vil + Vi2 4VI3 Required air volume Vr in m°/h Vr=Vs It Vs > VE Vr= Vf IVs < Vf Example Silo dia 15000 widtht 1000 width1 900 widths 900 height! 1250 height2 1300 height. 1300, Vs = (1500/1000) * pi()/4 * (1000/2000) * 0.5773503/3 * 3 765 m°/h Vit = 1000 * 1250/1000 * 2° 3.6 6750 m*th Vi2 = 900 * 1300/1000 * 2* 3.6 6318 mh Vig = 900 * 1300/1000 * 2* 3.6 6318 Vi= Vit + VIZ + 13 19386 m‘/h Vrs Vi= 19386 mh as Vs < VI 25 Clinker silo feed cover trapezoidal plate, 1 feed opening Silo Air volume Vs in m°fh Vs1 = Dia of silo / 2000 * pi() / 180 * 35 Vs2 = 1.2* 293 / (278 + temp) Vs3 = Vst * (1.2 - Vs2)* 10 Vs4 = (2* Vs3/ (3 * Vs2)) °° t (Dia of silo /1000)** pi()/4 * Dia of silo / 2000 * 0.773503 / 3 * 6 < Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6, KRUPP INDUSTRIES INDIA LTD DESIGN DEDUSTING (Calculation Procedure MANUAL ISHEET 18 OF 24 surtitechdataldedustinglprocedure.xlsthen Vs = (Dia of silo /1000) * pi()* width annular gap * Vs4* 3.6, otherwise Vs = (Dia of silo /1000) ** pi() / 4 * Dia of silo / 2000 * 0.573503 /3* 6 Feed opening Air volume VE in m*/h \Vf = width of opening in mm * height of opening in mm /1000 * 2 * 3.6 Required air volume Vr in m°/h Vr=Vs IVs > Vt Vr= Vt IVs < VW Example Silo dia 10000 annular gap 50 temp 40 width 2000 height 2500 Vst = 10000 / 2000 * pil) / 180° 35 3.05433 Vs2 = 1.2 * 293 / (273 + temp) 4.12832 Vs = Vs1 * (1.2- Vs2)* 10 2.34198 Vs4 = (2* Vs3/ (3 * Vs2)) °° 1.17894 (Dia of silo /1000)** pi()/4 * Dia of silo / 2000 * 0.573503 /3* 6 453 Dia of silo / 1000 * pit) * width annular gap * Vs4 * 3.6 6667 Vs = (1000/1000) * pi() * width annular gap * Vs4* 3.6 6667 m‘/h Vf = 2000 * 2500 / 1000 *2* 3.6 36000 m*th Vr= Vi= 36000 m%/h as Vs < VF 26 Clinker silo feed cover trapezoidal plate, 2 feed opening Silo Air volume Vs in m*h Vs1 = Dia of silo / 2000 * pi() / 180 * 35 Vs2 = 1.2 * 293 / (278 + temp) Vs3 = Vs1 * (1.2 - Vs2) * 10 2 * Vs3 / (3 * Vs2)) °° (Dia of silo /1000)** pi()/4 * Dia of silo / 2000 * 0.573503 /3 * 6 < Dia of silo / 1000 * pi() * width annular gap * Vs4* 3.6 KRUPP INDUSTRIES INDIA LTD. DESIGN DEDUSTING Calculation Procedure MANUAL SHEET 19 OF 24 surtitechdata\dedusting\procedure.xls.then Vs = (Dia of silo /1000) * pi() * width annular gap * Vs4 * 3.6 otherwise Vs = (Dia of silo /1000) ** pi() / 4 * Dia of silo / 2000 * 0.5773503/3* 6 Feed opening Air volume Vf in m*/h Vit = width of opening? in mm * height of opening1 in mm /1000 * 2 * 3.6 Vi2 = width of opening2 in mm * height of opening2 in mm /1000 * 2 * 3.6 Vi= Vit + Vi2 Required air volume Vr in m‘/h Vr= Vs IVs > VF Vr = Vt ItVs 1.17894 (Dia of silo /1000)** pi()/4 * Dia of silo / 2000 * 0.573503 / 3 * 6 = 784 Dia of silo / 1000 * pif) * width annular gap * Vs4 * 3.6 8000 Vs = (12000/1000) * pi() * width annular gap * Vs4 * 3.6 8000 m*/h Vit = 1000 * 1250 / 1000*2* 3.6 9000 m‘/h Vi2 = 900 * 1300 / 1000°2* 3.6 8424 mth Vi = Vit + V2 17424 Vr= Vis 17424m%/h as Vs < Vf 27 Clinker silo feed cover trapezoidal plate, 3 feed opening Silo Air volume Vs in m°h Vs1 = Dia of silo / 2000 * pi) / 180 * 35 Vs2 = 1.2* 293 / (273 + temp) KRUPP INDUSTRIES INDIA LTD DESIGN DEDUSTING (Calculation Procedure MANUAL [SHEET 20 OF 24 surtitechdataldedusting|procedure xlsVs3 = Vst * (1.2 - Vs2)* 10 (2 * Vs3 / (3 * Vs2)) °S (Dia of silo /1000)° * pi()/4 * Dia of silo / 2000 * 0.573503 /3* 6 < Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6 then Vs = (Dia of silo /1000) * pi() * width annular gap * Vs4 * 3.6 otherwise Vs = (Dia of silo /1000) ** pi() / 4 * Dia of silo / 2000 * 0.5773503 /3* 6 Feed opening Air volume VE in m°/h ‘Vf = width of opening! in mm * height of opening? in mm /1000 * 2* 3.6 it of opening2 in mm /1000 * 2* 3.6 It of opening3 in mm /1000 * 2* 3.6 Required air volume Vr in m°/h Vr=Vs IVs > VE Vr=VE IVs < Vf Example Silo dia 15000 annular gap 50 temp 40 widtht 1000 —_width2 900 width 900 height! 1250 height2 1300 _—height3 1300 Vst = 15000 / 2000 * pit) / 180 * 35 3.05433 Vs2 = 1.2 * 293 / (273 + temp) 4.12832 Vs3 = Vs1 * (1.2- Vs2)* 10 2.34198 Vs4 = (2* Vs3/ (3 * Vs2)) °° 1.17894 (Dia of silo /1000)?* pi()/4 * Dia of silo / 2000 * 0.573503 /3 * 6 : 1530 Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6 10000 Vs = (15000/1000) * pi() * width annular gap * Vs4 * 3.6 10000 m*h 1000 * 1250/ 1000 * 2° 3.6 9000 m*th 100 * 1300 / 1000 *2* 3.6 8424 mh Vig = 900 * 1300 / 1000*2* 3.6 8424 m°th vi vi2 = KRUPP INDUSTRIES INDIA LTD DESIGN MANUAL DEDUSTING Calculation Procedure SHEET 21 OF 24 surtitechdataldedusting|procedure.xls,Vi= Vit + Vi2 + VI3 25848 Ve Vrs 25848 m/h 28 Bin on top 1 feed opening as Vs < Vi V = 1*widtht * heightt / 1000 *3.6 m‘/h if temperature <= 40°C 15* widtht * heightt / 1000 *3.6 — m°sh lemperature > 40°C. Example widtht 1000 mm height 1200 mm temp. 30°C V = 1000 * 1200 /1000* 3.6 4320 29 Bin on top 2 feed opening V1 = 1* width1 * heightt / 1000 *3.6 mh if temperature <= 40°C .15* width1 * height! /1000*3.6 m*/h___ if temperature > 40°C. V2 = 1*width2 * height2 / 1000 *3.6 mh temperature <= 40°C. 1.15* width2* height2/1000°3.6 mh ___ if temperature > 40°C VeV1+V2 mh Example width 800 mm —width1 500 mm height 1000 mm height 800 mm temp. 30°C temp, 30°C V1 = 800 * 1000 /1000* 3.6 = 2880 V2 = 500 * 800 /1000 * 3.6 = 1440 v 4320 mi 30 Bin on top PNEUMATIC FEED Ve 1.4*tpbh mh 31 Polycom KRUPP INDUSTRIES INDIALTD DESIGN DEDUSTING Calculation Procedure MANUAL SHEET 22 OF 24 surtitechdata\dedusting|procedure xls32 Feed hopper V = 0.5* width * height / 1000 * 3.6 mh 93 Crusher moisture level < 6% Intet Vi = 61* width inlet * height_inlet / 1000000 * 60 mh Outlet Vo = 76 * width_inlet * height_inlet / 1000000 * 60 m*/h 34 Hammer crusher Inlet Vi = 61 * width inlet * height inlet / 1000000 * 60 mith Outlet Vo = 107* width_inlet * height_inlet / 1000000 * 60 mh 35 Vacuume relief Air volume V in m’sh Y1 = 1.3089969 X = Abs( Temp. * 100) /(8* 7.85 * 9.81) WX> 1 Then Y2 = Atn(-1/ Sqr (-1*1+1)) +2 * Atm (1) '=arecos(1)" Else Y2 = Atn(-X / Sqr (-X*X+1)) 42" Atn (1) recos(X)" Y = width * length * 0.000001 Y4 = Y3* (Cos (¥2)- Cos (Y1) IfY2>Y1 Then V=0 Else V=(2*Y4?* Abs((Tempt * 100) / (1.8 *1.2)))°° * 3600 * ((273 +Temp) / 293 ) Example width 550 mm length 550 mm Temp1 = Temp 60°C Temp2 = Temp’ 5° 1.309 ibs( 5 * 100) / (8 * 7.85 * 9.81) 0.8116 Y2 = ACOS(X) Ask 0 V = Dia. Of hood / 1000 * PI(0 * 0.1 * 2.5 * 3600 * (273 +Temp) / 293 It Dia of hood =0 V =( width / 1000 + length / 1000) * 2* 0.1 * 2.5 * 3600 * (273 +Temp) / 293 Examplet Dia. Of hood 500 mm Temp 20°C V = Dia, Of hood / 1000 * PI(0 * 0.1 * 2.5 * 3600 * (273 +Temp) / 293 1413.72 mi Example2 width 800 mm length 400 mm Temp 20°C V = (width / 1000 + length / 1000) * 2* 0.1 * 2.5 * 3600 * (273 +Temp) / 293 2160 37 Cement cooler Fluidor Air volume Vf in m*/h Vi = ka * ((width in mm)/1000) * (length in m) * 60 * (273 + temp)/293 * 1.1 ka= 2 inm3/min/m? for raw meal, cement 5 in m3/min/m? for circulating material Example width 500 mm length 2m temperature 100 °G Va = 2 * (50/1000) * 25 * 60 * (273 + 100)/293 * 1.1 for raw meal / cement 2101 m*/h Va = 5 * (00/1000) * 25 * 60 * (273 + 30)/293 * 1.1. for circulating material 4266 mth ‘Screw conveyor Air volume Vsc in m°fh KRUPP INDUSTRIES INDIA LTD DESIGN DEDUSTING [Calculation Procedure MANUAL SHEET 24 OF 24 Dsc is Dia. Of screw conveyor in mm surtitechdata\dedustingprocedure.xls,tt (Dsc / 1000)*/2-0.5* (Dsc/ 1000 )** PI() /4*2" 3600 < 510 + 1.287 * Dsc Then Vsc = 510 + 1.287 *Dsc Else Vsc = ( Dse/ 1000)*/2-0.5* (Dsc/ 1000 )** PI() /4*2* 3600 Example Dse 500 mm (Dsc/1000)*/2-0.5* (Ds / 1000 )** Pi) /4 *2* 3600 -706.73 510 + 1.237 * Dse 1128.5 Vsc = 510 + 1.237 *Dsc 1128.5 m°/h Cement cooler Air volume Vee in m°th Vee = tph * 1.2 Example tph 100 Vee = tph* 1.2 120 mth 38 Other machine V = Air volume in m3/h surtitechdata\dedustingprocedure.xls,