Professional Documents
Culture Documents
GW491 4Y
GW491QE
GW491 GW491
GW491
GW491
G B J B
Q
GW491 GB/T1147-1987
GW491
Preface
The gasoline engine of Great Wall GW 491 series is the automotive engines manufactured referring to
Toyota Motor Corp. Ltd 4Y engine, in which the GW491QE gasoline engine with multiple point fuel jet and
electric control system of the USA DELPHI, German Bosch are applied, the dynamic behavior and efficacy etc. can
reach the present international level, and the environmental protection index, such as disgust, noise, anti radio
interference, crank case forced air ventilation, fuel evaporation control etc. are all excelled or reached the
requirements of the existing national standard, laws and regulations. It also has tight structure, small volume,
light weight, convenient operation and maintenance etc.
Great wall GW491 series gasoline engine parts manualis complied according to the existing production design and routing, which can provide an overall understand of the parts structure and a reference for the
customer to select fittings.
The manual includes variety of engines of Great Wall GW491 series, each part (parts assembly or system)
of which has one (or much more) as the basic type listing on the top of the lists, while special parts of other type
not the same utility type are listed following.
The code of standard part labeled GB is the national standard; JB is the standard issued by Machinery
department; Q is the vehicle standard code.
PART CODE in the parts list is the corresponding atlas number, the column QTY is the total amount of
the parts needed in the assembly.
The executive standard for GW491 series gasoline engine: Reciprocating internal combustion engines
General technical specifications.
With the development of technology and the increasing expansion of endues, there will be some improvement and changes to the engines structure and fittings of GW491 series, so forgive us that we can not notify the
customer in time. The parts in this manual maybe not completely the same with the future parts, so the standard
can only be the existing production. Therefore, please take care that he parts purchased maybe not completely
the same with the manual.
It is prohibited to reprint and issue this atlas with out the permission of Baoding Great wall Internal Combustion Engine Production Co., Ltd. The company reserve all the copyright regulated by the law, so does right
to modify and right to interpret.
Baoding Great wall Internal Combustion Engine Production Co., Ltd.
Mar. 10th 2006
GW491Q/491QE
CONTENT
CYLINDER HEAD ASSEMBLY(1)0 1
CYLINDER HEAD ASSEMBLY(2)0 3
CYLINDER BLOCK ASSEMBLY(1)05
CYLINDER BLOCK ASSEMBLY(2)07
CRANK SHAFT FLYING WHEEL AND PISTON CONNECTING ROD
ASSEMBLY0 9
CAM SHAFT ASSEMBLY11
CLUTCH ASSEMBLY13
FUEL PUMP, FUEL SUCTION FILTER AND FUEL PAN
ASSEMBLY1 5
FUEL LEVEL GAUGE AND FUEL FILTER ASSEMBLY17
CARBURETOR GASOLINE ENGINE INLET/OUTLET SYSTEM19
UNION ELECTRONICS CO., LIT MULTI INJECTION GASOLINE ENGINE AIR INTAKE SYSTEM 21
DELPHI MULTI POINT ELECTRIC INJECTION GASOLINE
ENGINE AIR INTAKE SYSTEM23
MULTI-POINT ELECTRIC INJECTION GASOLINE ENGINE AIR INTAKE SYSTEM25
CARBURETTOR GASOLINE ENGINE FUEL FEEDING SYSTEM27
UNION ELECTRONICS CO., LIT MULTI INJECTION GASOLINE ENGINE FUEL FEEDING SYSTEM29
DELPHI MULTI POINT INJECTION GASOLINE ENGINE FUEL
FEEDING SYSTEM31
COOLING SYSTEM (1)33
COOLING SYSTEM (2)35
STARTING MOTORS AND AC GENERATOR ASSEMBLY37
CARBURETTOR GASOLINE ENGINE ELECTRICAL SYSTEM39
ELECTRIC INJECTION GASOLINE ENGINE ELECTRICAL SYSTEM41
UNION ELECTRICS GASOLINE ENGINE MULTI POINT ELECTRIC INJECTION SYSTEM43
GASOLINE ENGINE MULTI POINT ELECTRIC INJECTION
SYSTEM45
GASOLINE ENGINE SUPPORT ASSEMBLY47
GW491Q/491QE
4
1
2
5
13
8
11
12
10
9
14
15
GW491Q/491QE
S/N
PART CODE
PART NAME
QTY
SPECIFICATION
REMARK
1014010-E00
PCV
1003056-E00
1003050-E00
1003087-E00
1003083-E00
1003080-E00
1003086-E00
1007011-E00
1007012-E00
1007013-E00
NO BUMP
1007014-E00
1007051-E00
WITHBUMP
1003155-E00
1003090-E00-B1
1003150-E00
GW491Q/491QE
18
3
4
5
1
6
7
8
10
12
11
13
20
21
17
16
14
19
15
GW491Q/491QE
S/N
PART CODE
PART NAME
QTY
SPECIFICATION
REMARK
1003016-E00
10
10030017-E00
10
1007019-E00
16
1007030-E00
1007017-E00
1007040-E00-B1
1007015-E00
1003102-E00
1007021-E00
1003101-E00
1003180-E00
TVSV
1003011-E00
1003012-E00
1007016-E00
INTAKE VALVE
15
1007018-E00
OUTTAKE VALVE
16
1003130-E00
VACUUM DISTRIBUTOR
17
1003106-E00
CYLINDER HEAD
18
1003013-E00
BACK HOOK
19
1003018-E00
FRONT HOOK
20
1008014-E00
1003110-E00
8
RING GASKET SET
GW491Q/491QE
1
10
8
9
2
3
11
6
7
14
13
12
GW491Q/491QE
S/N
PART CODE
PART NAME
QTY
SPECIFICATION
REMARK
1002023-E00
1002024-E00
GB119-86
GB119-86
1035010-E00
1002017-E00
1002017-E00-B1
1002017-E00-B2
1002017-E00-B3
1002017-E00-B4
1002026-E00
1002047-E00
1002048-E00
1002031-E00
10
1002031(U)-E01
11
1002042-E00
12
1002037-E00
13
1002034-E00
14
1002035-E00
LOCATING PIN
LOCATING PIN
THRUST PLATE
CYLINDER BLOCK
CYLINDER BLOCK
1
1
4
2
1
5
5
5
5
5
2
3
1
1
1
1
10
4
1
B818
B1022
GW491Q/491QE
4
12
11
10
9
8
6
GW491Q/491QE
S/N
PART CODE
PART NAME
QTY
SPECIFICATION
REMARK
1002014-E00
1002015-E00
1002120-E00
1002091-E00
1002012-E00
1002140-E00
1002061-E00
1002011-E00
1002051-E00
3609401-E01
3606000-E01
3606000(U)-E01
GW491Q/491QE
15
10
11
12
13
14
GW491Q/491QE
10
S/N
1
PART CODE
1005016-E00
PART NAME
QTY
SPECIFICATION
REMARK
1005030-E00
GB/T276
60201
BEARING
4
1005015-E00
CRANK SHAFT
5
1004030-E00-B1
STD
+25
PISTON RING+25
1004030-E00-B3
+50
PISTON RING+50
6
1004015-E00
PISTON
1004015-E00-B1
+25
PISTON +25
7
1004015-E00-B2
+50
PISTON +50
1004016-E00
PISTON PIN
8
1004023-E00
7
CONNECTING ROD BUSH (S/N7)
1004023-E00-B2
+25
CONNECTING ROD BUSH
1004023-E00-B4
4
+25
+50
1004020-E00
1004042-E00
GB/1099-79
WOODRUFF KEY
12
1005012-E00
13
1005020-E00
1005011-E00
1005032-E00
GERA RIM
57.519
11
GW491Q/491QE
8
1
2
3
GW491Q/491QE
12
S/N
PART CODE
PART NAME
QTY
SPECIFICATION
REMARK
1006015-E00
CAM SHAFT
2
1006012-E00
1006011-E00
1006020-E00
1006040-E00
CLOCKWISE CHAIN
6
1006030-E00
1007080-E00
1007070-E00
TAPPET SET
9
GB/1099-79
WOODRUFF KEY
57.519
13
GW491Q/491QE
1
3
10
6
8
9
GW491Q/491QE
14
S/N
PART CODE
PART NAME
QTY
SPECIFICATION
REMARK
1601050-E01
1601021-E01
1602110-E00
REALSE BEARING
4
1602101-E00
REALSE SLEEVE
5
1602080-E00
M101
1602024-E00
1602051-E00
1602026-E00-B1
1602052-E00
1602026-E00
8910
15
GW491Q/491QE
5
6
GW491Q/491QE
16
S/N
PART CODE
1010010-E00
PART NAME
QTY
SPECIFICATION
REMARK
1009011-E00
1009020-E00
FUEL PAN
5
1011020-E00
GB5783
18
BOLT
7
1009012-1-E00
3609200(U)-E01
SHAFT ASSEMBLY
3609200-E01
M816
17
GW491Q/491QE
3
1
GW491Q/491QE
18
S/N
PART CODE
PART NAME
QTY
SPECIFICATION
REMARK
1012020-E00
1012021-E00
1002070-E00
1002080-E00
1012014-E00
1012015-E00
19
GW491Q/491QE
2
1
10
4
9
GW491Q/491QE
20
S/N
PART CODE
1008030-E00
PART NAME
QTY
SPECIFICATION
REMARK
1008011-E00
1008012-E00
1008017-E00
1008015-E00
1008070-E00-B1
OUTLET PIPE EXPORT SCREW GASKET SET
1008010-E00
3
2
1
GB-97.1-85
WASHER
GB93-87
SPRING WASHER
GB5783-86
M812
BOLT
9
1008013-E00
10
1008020-E00
21
GW491Q/491QE
UNION ELECTRONICS Co., Lit MULTI INJECTION GASOLINE ENGINE AIR INTAKE SYSTEM
GW491Q/491QE
22
UNION ELECTRONICS Co. Lit MULTI INJECTION GASOLINE ENGINE AIR INTAKE SYSTEM
S/N
PART CODE
1012020-E00
PART NAME
QTY
SPECIFICATION
REMARK
1012021-E00
1002070-E00
1002080-E00
1012014-E00
1012015-E00
23
GW491Q/491QE
DELPHI MULTI POINT ELECTRIC INJECTION GASOLINE ENCINE AIR INTAKE SYSTEM
GW491Q/491QE
24
DELPHI MULTI POINT ELECTRIC INJECTION GASOLINE ENCINE AIR INTAKE SYSTEM
S/N
PART CODE
PART NAME
QTY
SPECIFICATION
REMARK
1008040-E01-B9
1008110-E01
25
GW491Q/491QE
GW491Q/491QE
26
S/N
PART CODE
PART NAME
QTY
SPECIFICATION
REMARK
1008051-E01
1205020-E01
()
TERMARY CATALYST (BEIJING WEIDE)
1205020-E01-B2
()
TERMARY CATALYST (BAODING)
1205020-E01-B3
(50)
27
GW491Q/491QE
2
5
GW491Q/491QE
28
S/N
PART CODE
1100010-E00
PART NAME
QTY
SPECIFICATION
REMARK
1100011-E00
VACUUM PIPE
d3.5450
1100014-E00
d3.5300
d3.5620
VACUUM PIPE
4
1100013-E00
VACUUM PIPE
1105010-E00
1107010-E00-B1
GASOLINE FILTER
CARBURETTOR
1107010-E00-B2
CARBURETTOR
1107010-E00-B3
CARBURETTOR (SHENYANG)
1107011-E00
1107011-E00-B1
1104020-E00
29
GW491Q/491QE
UNION ELECTRONICS Co., Lit MULTI INJECTION GASOLINE ENGINE FUEL FEEDING SYSTEM
5
6
GW491Q/491QE
30
UNION ELECTRONICS Co., Lit MULTI INJECTION GASOLINE ENGINE FUEL FEEDING SYSTEM
S/N
PART CODE
1112100(U)-E01
PART NAME
QTY
SPECIFICATION
()
1112130(U)-E01
1112120(U)-E01
FUEL ATOMIZER
4
1104020(U)-E01-B1
1006100(U)-E01-B1
1006100(U)-E01-B2
()
ELECTTONIC
FUEL
1
PUMP
(UNION
PUMP
(UNION
PUMP
(UNION
ELECTICS)
3607600-E01-B3
()
ELECTTONIC
ELECTICS)
3607600-E01-B4
1108101-E01
()
ELECTTONIC
ELECTICS)
FUEL
FUEL
ACCELEROGRAPH LINE
7
1108102-E01
ACCELEROGRAPH LINE II
REMARK
INCLUDE
NOZZLE
31
GW491Q/491QE
3
2
GW491Q/491QE
32
S/N
PART CODE
1112100-E01
1112110-E01
1112120-E01-B2
PART NAME
QTY
SPECIFICATION
REMARK
FUEL SLIDE
DELPHI)
RAIL
ASSY
1
(MULTI
POINT,
1112120-E01
()
()
3607600-E01
()
ELECTRIC FUEL PUMP
1
(MULTI
POINT,
(MULTI
POINT,
DELPHI)
3607600-E01-B1
()
ELECTRIC FUEL PUMP
DELPHI) (SUV)
33
GW491Q/491QE
1
2
4
6
5
GW491Q/491QE
34
S/N
PART CODE
PART NAME
QTY
SPECIFICATION
REMARK
1300011-E00
FAN BELT
1304010-E00
1308020-E00
1308010-E00-B1
SEVEN BLADES FAN SET
1300041-E00
1300041-E00-B1
FAN BELT PULLEY (DOUBLE GROVE)
1
1
1
1307020-E00
WATER PUMP
1300017-E00
35
GW491Q/491QE
COOLING SYSTEM(2)
8
1
2
10
7
5
6
GW491Q/491QE
36
COOLING SYSTEM(2)
S/N
PART CODE
1300014-E00
PART NAME
QTY
SPECIFICATION
REMARK
1003162-E00
1003160-E00-B1
1300019-E00
THEMOSISTOR BASE
5
1306020-E00
PARAFFIN THEMOSISTOR
6
1300021-E00
1300060-E00
1003150-E00-B7
1002051-E00
1003160-E00
37
GW491Q/491QE
GW491Q/491QE
38
S/N
PART CODE
3708010-E00
PART NAME
QTY
SPECIFICATION
REMARK
()
12V
12V
()
STARTING MOTOR (SICHUAN)
3701012-E01
3701020-E01
()
65A
90A
65A
65A
AC GENERATOR (SICHUAN)
3701020-E01-B1
AC GENERATOR
3701020-E01-B2
()
AC GENERATOR (HCC)
3701020-E01-B3
()
AC GENERATOR (HCC)
3701011-E00
GENERATOR BASE
39
GW491Q/491QE
GW491Q/491QE
40
S/N
PART CODE
PART NAME
QTY
SPECIFICATION
REMARK
3707020-E00-B1
1SET
high line5
2
3706020-E00-B1
3706030-E00
3705010-E00
SPARKING CFUEL
4
3707010-E00
SPARKING PLUG
3810020-E01-B3
3808020-E01
3808020A-E01
3808020H-E01
DEER
SAFE
3706040-E00
F6RTC
SPARKING MODULE
SAILOR SAFE
41
GW491Q/491QE
4
1
GW491Q/491QE
42
S/N
PART CODE
PART NAME
QTY
SPECIFICATION
REMARK
3705100(U)-E01
3705100-E01
()
3707010-E01
F6RTC
SPARKING PLUG
4
3707100(U)-E01
1SET
1SET
3810020-E01-B3
3808020-E01
DEER
SUV
3808020H-E01
43
GW491Q/491QE
GW491Q/491QE
44
S/N
PART CODE
PART NAME
QTY
SPECIFICATION
REMARK
3723100(U)-E01-B1 (/)
BOUNDLE OF WIRES (DEER/SUV)
3723100(U)-E01-B8 (/)
BOUNDLE OF WIRES (SAILOR/RUV)
3609400(U)-E01
SPEED SENSOR
3
3609500(U)-E01
3609300(U)-E01
INLET
PRESSRUE
1
AND
TEMPERARURE
SENSOR
5
3604100(U)-E01
3609700(U)-E01
OXYGEN SENSOR
7
3608100(U)-E01
(ECU)
3752600(U)-E01
DETONATION SENSOR
45
GW491Q/491QE
3
2
11
10
GW491Q/491QE
46
S/N
PART CODE
PART NAME
QTY
SPECIFICATION
REMARK
3723300-E01
()
STARTING MOTOR BOUNDLES OF WIRE
3609400-E01
()
CRANK SHAFT SPEED SENSOR (MULTI POINT,
DELPHI)
3609500-E01
()
COOLANT TEMPERATURE SENSOR (MULTI
POINT, DELPHI)
3609300-E01
()
INTAKE TEMPERTURE SENSOR (MULTI POINT,
DELPHI)
3609300-E01
()
INTAKE PRESSRUE SENSOR (MULTI POINT,
DELPHI)
3604100-E01
()
CANISTER
ELECTROMAGNETIC
(MULTI POINT, DELPHI)
1
VALVE
3609700-E01
()
OXYGEN SENSOR (MULTI POINT, DELPHI)
3607400-E01
()
AIR CONDITION RELAY
DELPHI)
1
(MULTI
POINT,
3607500-E01
()
FUEL PUMP RELAY (MULTI POINT, DELPHI)
10
3607100-E01
11
3608100-E01
ECU()
ECU (MULTI POINT, DELPHI)
3608100-E01-B2 ECU()
ECU (DELPHI) (SUV 4 WD)
3608100-E01-B3 ECU()
ECU (DELPHI) (SUV 2 WD)
47
GW491Q/491QE
1
4
GW491Q/491QE
48
S/N
PART CODE
1001022-E00
PART NAME
QTY
SPECIFICATION
REMARK
RIGHT BRACKET
2
1001032-E00
LEFT BRACKET
3
1002031-E00
CYLINDER BLOCK
1002031(U)-E01
CYLINDER BLOCK
4
1001011-E01
1001040-E01
SHOCK ABSORBER