POLIplex® PE Pipe & Fittings Systems Product Catalogue zPLex PipelinesDisclaimer i tor pterraert es ot oes iy. cee ore eee ta) See ere 1. The peer ql eee ay Pete sre) ange and Bie Sime re hl) eter) ean uc. No part ofthis document ee racenames, radamarks and othe err ofthe aia Pty Ltd. All rights reservedzPLex. PLS Pipelines Section 1- Introduction 1.0 ntroduston on 4.4 Applications ot 41.2 Bonefits: ot 41.8 Joining Systems ot Section 2- Product Data 20Product Date 2 2.1 Material Properties o 2.2 PE100 Matera! Composivon 02 2.3 Thermal Properties cy 24 Chemical Resistance ot 26 Standards and Approvals. of Section 3- Pipe and Dimensions 30 Pipe end Dimensions os 38.1 POLinkex® PE100 0 13.2 Ruravimpenal Polyethylene Pipes 08 3.3 THERMAPIPE® o7 Section 4- Pipeline Design A0Pipsine Design 0 4A Hydric Design cy 42 Swictura! Desa” 0 Section 5- Installation 5.0 Installation 10 8.1 Handling and storage 10 8.2 Liting, handling, storage and transport of straight lengths 10 5.8 Liting, handling, storage and transport ot cols " 6.4 Liting, handing and transport of rams " 8.6 Above ground POL/otex® pine suppor spans as por AS/NZS 2038, 2 188 Palyethylone safe axial (puting) toads. 2 Section 6- Product Codes 6.0 Iplox Product Coase 8 Section 7- Frequently Asked Questions 1 Section 8- Electrofusion +GF+ ELGEF Coupings 16 +GF+ ELGEF Bites 7 GF + ELGEF Toes 19 GF ELGEF Reducers 2 1GF+ ELGEF End Caps 2 +GF+ ELGEF Plus Branch Saddles 2% +GF+ ELGEF Tapping Sadties % +GF* ELGEF Transition Adaptors aCeOn Oh Pipelin Section 9- PE Moulded & Fabricated Fittings stb Ranges 2 Long Spigot Stab Flanges 30 Backing Rings 3 Showsfered Eas 30 Shouttered End Couptngs (Vitaule Coupling) 40 Sweep O=ds| a“ Seginanted Bands 45 Long Spigot Stort Ranus Ettows. 49 Short Rags Moulded Elbows 51 ONC Welaed “Pisces 52 ONC Welded Junctions 5 ONC Tees 56 Long Spigot Moutted Toos 5 Fabricated Reducing Tees 58 Long Spigot Reducing Moutied Tees 60 Concentric Reducers 62 oven Redveots 8 Long Spigot Concentic Reducers % End Caps 76 Section 10 - Valves & Couplings AVK Gate Valves 78 AVK Support Bushes Series 05 w +GF+WAGA Mut Joint Restraint S007 Plus Wide Range Coupling 1 GF Mult Jott inserts Stainloss Stoo! 316 80 {GF ELGEF Pie Ball Valves 80 Section 11 - Poly Plus Compression Fittings Plain Couptings Reva Couplings et ecucing Coupings at Mele Adepiors 82 Female Adaptors #2 90° Tees 83 Reducing Tees 88 Tee with Threaded Female Oftakes: 83 Tee wilh Threaded Male Otskes e 20? Elton 4 4° Enews. 8 90° Elem vith Threaded Femake Oftakes 85 90° Eihom wih Threaded Male OfRabes 8 Eng Cape 88 Flanged sorts with Metal Flanges AS 2129 Table E 88 Polyethylene Universal Adaptors 88 Polyethylene i Copper Eibowe 87 Polyethylome Copper Tees 8 Polyethylene t Conger Adaptors er Tapping Saddles wit Staintece Stoo! Botts 88zPLex: Pipelin Section 12 - Rural Compression Fittings Coucings Reducing Couptngs. Mele Adeptors Formate Adaptors Equal Toes Reducing Tees Toe with Throated Famale OMakas 2 Eiboms. 90° Elhow vith Threaded Female Oftakes 20° Eitem vith Threaded Male OMakes Eng Plugs Tapping Saddles Section 13 - Threaded Fittings Sockets Femate - BSP Threads PP Reducing Bushes - BSP Threads PP Teas Female -BSP Threads PP tons Fema - BSP Threads PP Reducing Mipotes - BSP Threads PP Nipples BSP Threads PP Reducing Sockets Fomate & Femate - BSP Threads PP tugs Male -BSP Threads PP Couplings Kale & Female - BSP Threads PP Quick Counting Values PP Two Way Valves PP Section 14- Machines and Tools & Installation Aids Corn OL 89 89 ea 89 °0 0 0 90 ea 95zPlLex. Teron) Pipelin 1.0 Introduction Polyethylene (PE) nipes have been produced in Australia and New Zealand since the mid 1950's, Whilst initially in small hametors far ndustral and agricultural appliccions, polyethylene pipes and flings are now availa in diameters as larve as 200mm, ‘The first Autralin Slondard for polyethylene pipe was released in 1962 and Iplex commenced production ofits POLIplex® range in the ealy 19705 Usage nas grown rapidly over the past forty years with approximately 200,000 tonnes of PE pipes now being produced annually in Australasia, Over this perod, polytnlene pipe resins have more than trebed in strength and iplex’s POLIplex® range has become one of Australia's most widely used plastic pipe systems, with strong forecast growth over the coming decades, 4.4 Applications POLIplo<® pipes ars used forall types of iquids and gases. Common applications include: + Urban water and oas supe #t + Mine centering + Ingaton supply + Slury pipatinss + Vacuum, pressure and gravity sewer systems #2 + Suomarine pipelines and oovan outals + Trenchless pipeline installetion and rehebiltetion installed by directional cling, sip tring and pine bursting methods + Industrial process pipe work + Compressed air services + Eledtity end telacommurication cable conduts + Upstream coel seam gas and water pipelines # peterto lex POLIple® BLUE cataooue Refer fo oe SewerPex catalogue 4.2 Benefits POLIplex® polyethylene pipes ofer the folowing benefits: + Full aie restraint which eliminates the need for trust blocks + Low celery material minimises water heramer + UV stabilty for ove ground pipelines + Rust and comrasion free + Long length avalabity to minimise joins + Complat range of ttings + Weldable using butt and electrousion methods + High rng titres for deaply buried pipelines + Excelent abrasion resistance + Possiblity af 100+ year asset fe + Diameter range from DN16 to DN2000 + Secunty of Third-Party certification to Australian Standard ASINZS 4120 4.3 Joining Systems POLIplex® polyethylene pipes may be joined economically ustig thermal bult-welding or slectrotision squipmert; alternately ameters up to ONTO are commonly joined using iplex compression couplings complyng wath ASINZS 4129. These ftbngs make Joints quick and easy, which can be undone and reused when altering the system layout in summary, developments in Ipex POLIplex® polyetnyiene pipe end fting metetals wil continue to improve ther akeady outstanc- ino propertes and afford te asset owner confidence in long term durabilly and asset ite PageorzPLex. Pipelines 2.0 Product Data rer ad 2.1 Material Properties Iplex POL plex®ASINZS 4130 pipes are manufacture from PE100 polyethylene resin, wth @ 50-year minimum required strenghh of 10MPs. Table 1 Physical properties of polyethylene PE matenal ype PeI00 MRS (50 yea ‘ora Flexural lala strength sna Circumferential flexural modulus (8 minutes) SONS Circumferential Flexural ereep modulus (0 year) 2e0MPs Density 68g? ‘Tensile ye srors(S0mm/mnin) 25M “Tensile yield sean 60min) 0% Tensile modulus a00MP= Poisson's ratio 04 ‘Thermal expansion coaficent rext04re ‘Thermal conductivity O.39MImK Duromete hardness (ASTMO2240) 9 Shoe 0 2.2 PE100 Material Composition Tho PE 100 polyethylone resin used in POL plex® pipes and fitings are pre-compaunded, eltrer black or coloured with pigment, complying with ASAVZS 4131, Antioxidants are used to inhi oxidation of the polymer at he compouncing stage and cunng subsequent processing Carbon back's used inal black POL plex® pipe at a concentration ot 225 £0 25% by mass as anulra violet radietion absorber In natural and coloured POLiplex® materials, hindered amine light stablisr (HALS), ultra violet absorber, i used in eu of carbon black Page 02zPLex. Dota rc) Pipelines 2.3 Thermal Properties The co-eficlnt of thermal inaer expension of polyethylene veries with temperature but at ambient les in the range 1.2024 x 104 per degree C. In broad terms, ths is ebout twenty times thet of steel, and therefore unrestrained pipe will expand or contract much ‘more than the steel sructure that may be supporting it ‘Should the pipe be fully restrained, the strain ue to thermal change will genarat stross fn the material However due tothe relatively low tensa deformation moduius of palysthyene and assuming a ypical ambient temperature fuctuaton of fass than 40°C, ean be assumed tat tne sate allowable sress wl not be exoseded, Over tne longer term, stress relation wil increase bie abilty of payer dene to accommodate high thermal strains, ‘The conductivity of polethslene varies with temperature aknostIneary and istypically0.47Win.K at O"C to 0.37 Wm Kat 70°C. The specie heat of polyethylene varies with temparature fom 1800 Joulesikg.K al O° to 2200WMg K a 60%C. AL temperatures above 25°C t is necessary to rerate polyethylene pressure pipe systems, Table 2 provides guidance as to the ‘maximum operating pressure cf PE00gipas at temperature. it should be noted that at constant temperatures grester then 40°C. the 50-year design life of POL Ipiex®pipes maybe reduced Table 2 Thermal rerating of PE100 polyethylene POLiptex® pipe Maximum allowable operating pressure - PE100 Water pipe (m head) 20 ao | 6 | a0 | oo | 125 | 160 | 200 | 280 25 ae | x | 7 | o | us | vas | v2 | 207 30 ss | 8 [| 73 [| ot | 5 | tas | 192 | 227 38 ss | 53 | er | os | tos | 133 | 167 | 208 40 ss | ss | er | es | tos | ts | 167 | 200 assy | 3: | 42 | 2 | 7m | oo | 12 | oe | 12 soar | 20 | a | so | im | o | m | ua [ 70 sscisyr | 29 | a | o | om | om | m | ue [ a0 coor | 27 | a | ss | or | as | wor | vse | 10 eorvy | 20 | 32 | 4 | so | a | a | 100 | 12 NOTE: |. The values tated are for POLIple<® pipe manutactured to ASINZS-4130 and fitings made from compounds complying with ASAIZS 4131 |. The times given in years as (35y) are allowable extrapolation smits obtained by applying the factors in Table 1 of 30 6080 to two years of fest data at 80°C. Where appropriate, specific advice should be obteined fom the manufacturer, and deta Provided shall be denved fem testing to ISO $080. Page esrer aed etsy Polyethylene is @ palyoletn resin, n chemical torms non-polar high molecular wight parattn of the hydrocerbon fen Hence Its very esistrt lo (ner-oxidsng) strong acids, strong bases and sas, itis mily effected by aliphatic solvents although aromatic anc chlorineted solents wil cause some swelling. Polyethylene is affected by strongly oxidsing substances such es halogens and concentrated inorganic acids. POLIplex® pressure pips should not be usedto corvoy water disinfected with chlorine dioxide at any temperature which has been founs te rapidy deplete the antioxidant addltves at olavated temperature Atul herical Resistance Litrary can be viewed on Iplx’s website woe plex com au 25 Standards and Approvals POLIplex®is an integrated family of polyethylene pipes producedby lex, based cn PE100 resin. POLIplex® pipes are manufactured fo ASINZS 4130 from resin compounds complying with ASINZS 4131 and are StandardsMerk licensed to ASINZS 4130 by thid-patty cartir, SAI Global. 3.0 Pipe and Dimensions 3.4 POLIplex® PE100 PoLIpiex® aameters range tom ONS to DN2000, lth pressure classes of up to 2500KP-a, Pipe sizes up to DNE0 canbe supplied in col lengths of up to 300 metres in some damsters, Larger clameters are typically 27 long, although longer lengbs ere menufac- ‘urea by errengemert, ‘Note - Ths nomins! diameter of POUIpIX® pioee reters fo the outséte diameter in accordance wilh ternations| prctice, Page oe‘adleMssH1 0) te cme wos 2oaUL Ue sro sends (YC) LE RUN up sso pie omy aa BUA IY rT g ra ry ry 2 = oe [= = rasa om ema] 7 [EB a [rve| [Poms ear [coe 0091 reser oe fosron| 7s fare vex oesre| —osvail er [ooo 0091 = Eeoue| ooo foci] cw Josue oar wai] 2 foes owe [ezail coe | ooor oon = see cow [rei] cen [ose] oo [veezi| ces Jaros ow [seril ie | oom oe 5 sci oer esee| oar [crt c os Jal 7 [rv] ocr ren] vax | onze 0001 os [vie] C05 ivr ose lense ose [os] 2 fora zoe [rsa] os 000" 006: sis [rae] 216 poaul sie lovan| sic |scw| 6x Jecws| sic | cia vee [ual sic 006. 008, oe [oisal sez [ose] 0 sco) ow [vex | ve Jerse] ow [eax | ou [ioe oF cd oe. x [aus] srs lesen ore ez] ore [evra] oc: (sras] ome [oss] cuz (saee| ore on, oo Wz fe] vez [oes | oc [azar vee Te | ee] 1 cI cs 3h zee 9a [vam] cx [ieee] 9a [ras vc fone] ee 099. 208 on faese| su [oes | oc [aree| su va [ces 008, co a fre] os: [oom] sic (aaezl os: [osir| et [ersil co oo or ie] ov [sve] va Joon] ov [sax | es Jaca om cor. 266, fea sci [ove] oa feo] sci [eae] on [exe] sa. S80, sie, errs] us ecw vu ra [ewe rw sie. oc os Ss o5 [ax | so fare 66 ca 0 6 ive| 05 6 [ea] 0s ca 3 aL ess <7 38 [ose] sr sz. 002. ae ser 07 Zz [we oF oe Pipelines a OELPSZN/SY SuO|suaLUIp adid ainssald - | SE8S 0013d - eXPICITOd € 81421 Pane 05zpPLex Pipelines od 3.2_ Rural / Imperial Polyethylene Pipes Iplex manufactures both Greenline and Redline imperial rural polyethyiene pine systems. Redine paly is made to AS 24082 dimensions ang hes @ maximum operating pressure of 800KPa et 20°C. Greenline, our economy polyethylene pipe for rural applications, is manufactured to Iplex’s own inhouse specifestions andhas a macimum pressure rang for water of 800KPa at 20°C. Both Greening end Recline pipes use [pl's rural range of compassion flings ‘Sizes range from 3/4 inch to 2 inch nominel inside diameter Table 4 Greenline economy rural pipe dimensions 20 (3) 257) 32017 aoe) S02) Table § Redline rural rural pipe to AS 2698.2 dimensions ue Ca ic eer zoe) | igo | ta | 28 250) [asa [a [an aim) [ae | 23 | as2 aoe) | seo | 97 | aaa sow) [soe | 35 | sre Note: Only avatalo in Wostorn Austra Page 08zPLex. rad Pipelines 3.3 THERMAPIPE® Gy the use of a highly reflective wnte meterial on the actemel skn, THERMAPIPE® reduces the absomption of het. The white ‘materia is extruded concurrently wth te black pipe wall, forming an integral pat of the pipe. Fomulation ofthe white compound with HALS (Hindered Amine Lig Stablisers} and fterium dioxide inoreases the longouity of UV resistance in the outer layer Extensive testing has demonstrated hat solar radiation has substantial and predictably lass affect on THERMAPIPE® as opposed to conventional black polystyfane pipes under the seme condtions In all respects, THERMAPIPE®malches or exceeds the performance requirements of ASINZS 4180 pipes for pressure applications, By limiting the surtace temperature of above graund polyethylene pipelines, a thinner wal be required in a ven eppication. Pipe can be used than would THERMAPIPE® achiovas tho folowing performance improvemants relative to black pipe + Thinner walled pipes providing more efficient pipe design + Lowerpipe cost + Lower pumping cost due to greater hydraulic capacity + Reduced thermal expansion / contraction + Less requirement to ‘snake pslines + Extra purchase length racuced fo +2%6 to accommodate snaking (Versus 4% for black) + Reduced sive mavemerts on talings dam walls end pipe racks + Lower anchorage loads + Reduced themal stresses in the pipe material + Higher pip stiess ator resistence to collapse under vacuum affoct + Contents in THERMAPIPE® remain cooler than in equvalent black pipes PagerzPLex. Pipelines Sey eae Design for high temperature service Above ground polyethylene pipes vil absorb and disperse thermal eneray via @ number af mechanisms. neering salar radiation heats the pipe whist re-ediation, convection and conduction tothe fuid conveyed will acto cool the Pe, Variation inthe incoming sole radiation intensity with time of dey, cloud cover, laude, sltude, season end pipaline orlertaion combine to be major deter nants of pipe temperature. Wind velocty, arbient temperature, ow rate end nature ofthe conveyed fuid are also variables acingto Intusnce pipe wall temperature Much ofthis compleuty can be reduced by considenng that any pipe design must accommodate tne most arduous envaronmental conditions to be encountered. For polyethylene Fipslies, this requires the estimation of lng-tem temperature conditions in the pipe, especially during summer. Testing of conventional black polyethylene pipe and the white THERMAP!PE® material by an independent laboratory has contrmed lower radation absorption, resulting in substantial reductions in temperature wth this material Pouipex®aiackPE | 96% Trermarre® | aw * Absorptance, the ratio ofthe amount ofraiation absorbed by @ surface to the amount of radiation incitent pon THERMAPIPE® maintains a lover operting lemperalixe to reduce the thermal rerating requitemerts of above ground pipelines, Pane 0szPLex. Ce to Pipelines 4.0 Pipeline Design 4.4 Hydraulic Design Iplex POLIpIex® pipas are used in orauty drainage, aravty pressure and pumped pressure epplcations. AS 2200 nominates @ Colebrook: White kevalue for thermoplastics pipes in the range of 0.003 ~ 0.015mm. Iplex resserch suggests an average value ot (0.007mm is appropriate for POLIplex® PE 00 pipe In any hydrant system, the choice of pipe diameter and pressure cass will depend on the folowing factors including + The required fw rate including ary planned future increases + The fiction losses caused by the pipes and stings + The tc type +The longitudinal sscton ofthe proposed pipeline route + Inthe case of pressurised gravity systems, the avalable head ditfrential + The relative cost of eferent pipe demeters and dasses + Finenclal parameters sich as expectod terest rate end repeyment terms + For pumped systems - the cost of power and anticipated ination rate for eneroy costs + Estimstadwater hammer and surges ceused during nomal operation and dus to povverfalure + Speciied field and test prossures + Environmental factors including temperature, pressure and vation ‘To assist designers in heir ipa size and pressure dass decision making plex provides a web based Hycrausle Design Tool, which 's hee fo use folowing registration at vow plex com au, 4.2 Structural Design In encineering terms, POLIplex® polyethylene pipes are considered to be floxible when buried with respect to surrounding embedment materials. Que to their comparatively thick walls, plex POLIplox® E100 pipes are stiff when compared to ather types of extruded thermopiastee piping. The Australian Standerd for Buried Flesble Pipalines, ASNZS 2586 detals a comorehensive structural desion process that considers embedment depth, pip stithess, native so properties, embedmert metetial, groundwater, hycraulc pressure beth postive and negative, appied and trafic loads to predict long-term detection, circumferential well bending strain and safety wt regard to bucking stabilty, To assist designers in ther pipe selecton decision. plex provides & ‘Structural Design Tool, which is fae to dewnlead and use allowing rgistation at www ipex.com aus ape09EET} SU Pipelines 5.0 Installation 5.1. Handling and storage POLIplex® polyethylene pices and fetngs are ght in weight and easy to handle compared to many other materials. They have ‘considerable resilience, fabilty and resictance te impact. Homever pipes and ftings can be scored by sharp edges and can be distorted under i028, partoulaty at higher temperatures. Therefore, in general. pipes and fitrgs should net be dropped, indented Crusted orimpected and should not be subjected to rough handing during loading and unloading operations Fipes and fitings must not be stored or transported adjacent to heat sources, such as engine exhausts, boles, naked flames or hot Water oF steam lines. While pelyethylene is very resistant to low temperatures, 95 the temperature drops below O°C the impact reeistance wil slowly reduce, and tretore more care should be taken to avoid damage by pact. Care should be taken im handing ines and fitings in wet or tasty conditions as they may become slippery ‘4 wilh ll pipe materials, contact with ols, patrol, solvents or chemicals that might have an adverse affect on future performance should be avoided ‘Typically, scores or soratches to @ depth of mere than 1% ofthe wal thickness should be avoided for pressure epplications During caling care shouldbe taken to maintain the coll ameter ator above the spected minum to prevare kerk, In uncoling oF recoling care should be teken that sharp objets Go not score the pipe Generally cnly webbing slings should be used!to lit plyethylenegipes by crane. Vacuum iting may be used, but chins, wire ropes ane hocks should be avoided Pipes of colour other than black should be protected from elevated temperatures and direct sunlight during storage and traneper, perticuatly ifthey ee tobe stored for more then 2 years 5.2 Lifting, handling, storage and transport of straight lengths Liting of individual pipes or packs up to 6m in length can be performed by a forkit, To prevent drooping of long packs or individual pipes and subsequent scuting of pipe ends, two liting poirts or spreader vars should be used for pipes or pipe packs exceeding € metres in length ‘Appropriate personnel exclusion zones should apply when liting pipes in order to avoid injury the pipe sips. Straight pipe lengths stacked for storage or transport shoud be ‘continuously end evenly supported to minimise distortion, Timber treed packs should be stacked with the frames c together and alternating evenly Packs with widely aitterng tame spacing should ret be stacked. Donot align the bearers vertically as the stacks are likely to be unstable, In such load beering stacks the maximum foe height shoud be such thatthe pipe is not permanently deformed, having regard to sidaways slabilly.Forlargor diameter pipes t may be necessary o brace the ends ofthe pipe wit internal supports to prevent ond dstotion, Sharp sections beanng agalrst ne pipes should be avoided as these can cause mdontatlors In, or seoring af, the pipe wall FFaltferent SOR’s of pipe are kept nthe same stacks then the lowest SDR (thickest wall) should ahvays be atthe bottor. Pipes may bbe nested side each ctne for transport or storage provided distortion does not occur. When boing transported, pipes should not be restrained in a mannor likely to resub in damage to them.zPLex. euro) Pipelines 5.3 Lifting, handling, storage and transport of coils Larger diameter coiled polyethylene pipes for example those of diameters equal or greater than 683mm canbe veryheavy and pose paricularhandling and storage risks. The consequences of cols fling orslipping should always be consideredas serousinjurycan ecur Ths s particulary the case for cols stored in a vertical or near vertcal position. For unloading heavier cols, delwery sites should be equipped wth cranes or forkits or crane-rucks should be used ‘When fing cals, slings must be placed around the entire cai, I'cols are lited bya fork ruck, contact points must be protected and thelitin must be performed on te entire cal. Fork tines should nat be inserted between windings ina cal Caled pipe canbe stored and transported by beinglaid fat on a continuous surtace such as pallats bua stored only to such a height thatthe battom convolutions do rot become dstarted. Pipe colls can also be stored and transported in a near vertical postion, Care must be ‘exercised to ensure the support against which the coils af leant are strong enough to withstand the load. Care should alsa be token to ensure the extemal loons ofthe vertically suppertod col are nat damagederfattenedin transport ‘When releasing col and uncling polyethylene pipe. & rust be remembered thatthe coll is under tension ang must be released in @ controlled manner. The end of the coil should be restrained at all times, thea the strops released steadily, one at a bme. It the col has bands at diferent layers ofthe col, then they should be released sequentially sterbng ftom the outer layers The amourt of eneray locked up in the col wil depend on te sizeof pipe, the lass ofthe pipe, and the sizeof the cll. The amount of energy can be substeiial and cause significant inlury or damage ifreleased in an uncontroled marner The person releasing the restraining straps should stand in a sate postion atthe side ofthe cal. Typical orally of pipes sored as ells can be resolved wth the use of r-roundlg equipment. Rater page 08 fora lst of equipment evatanle 5.4 Lifting, handling and transport of drums \here crus are avaiable they should be used to transport pipe because their radius bearing surface © designed fo protec the pipe from indentations, The same stored energy is found in drums as with cols, except that the pipe is under more control when it is restrained on @ drum. it's therefore only necessary to restrain the end ofthe pipe to make sure its under conro, andta see thatthe rum s restrained so that t cannot tum freely, and allow the pipe to unravel. Drums are very Reavy and must note manhandled, but must aways be handled withthe appropriate equipment, Drums must stored on fa, seble ground to make sure they wil net topple over, nd shouldbe contralisd,¢ g.by nose ofenocks, to ensure mey do not rol out of positon, \when iting crums from the vehicle, they shouldbe ited by use ofa strap placed under the plate carving the pipe, and not through the outer en ofthe drum, as this may bend the rim inwards and demage box the drum and the pipe itlited by @ fork, te tines shauld be ftted inside the drum under the cross members, making sure the length of the tne is sufcient to ft through the crum to support bon sides. Under no crcurstences should a drum be alowed to dp trom the back of vehicle onto the ground, er even on to a stack ot tyres locather burer system. ‘ihan iting steel crams, care must ba taken to make sure thay do net come fn carkact with ovemead wie, Page tzPLex. Pipelin ‘5 Above ground POLIplex® pipe support spans as per ASINZS 2033 Table 6 Maximum spacing of supports for fixed installation 7 16 20 5 2 ra 50 63 75 w 15. a0 10 ET} 225 760 700) Bae 02s 030 35) 36. 043 ra usu) 060 67 076 as om 10 is 25 at 10 050 060 070 076 0s ‘90 1.05 120 135 1st 170) 200 2.00 20 250 260 300 rset) ote: Design of support brackets tor plyetnylene pipes shou inclide aflonance for expansion and contraction For more information pease refer o ASINZS 2683, 5.6 Polyethylene safe axial (pulling) loads Table 7 Safe Axial (Putting) Load kN FagotzPLex. F Pipelin Sony PRODUCT CODES 6.0 Iplex Product Codes ‘The product computer identifeaton cades used by Ilex fr POLIplex® pipe generaly take the sequence of Product Type, Pressure Class, Diameter and Length as per te exemple below PeHI22550 E100 Blueline PIN12.50N25 50m ool — £ ——— ADAG) Lot Saal ian ‘The tables below outine some ofthe avalable product code types, pressure class, diameter end lenaths. For more infomation Please contact an Iplex Represertative Product type Pressure class and diameter @ 20°C Pee a re mounneo a rasricareorrmncs Baking Rings Stainless Steel Table E (In accordance with AS 2129): Reena my =e _ aa ee i = FESROEINSS |—20 or] eT a reseoe02665 | 26 7 [cio eT Pe, reseoeds063 [22 [ais Toa [owe 1 ; rearoeoais9| a0 [a0 | ar [10 oa resroe0siss| a0 [50 | | 138 [acer resroe0siss | es [ss ia _[ 60 rn resmoevriss | 7 [| ar | 10s Tn eT sesroedaiss | an —[o| “ue [as nT reseeiiose [iio | a1] 26 [ese we resneizese [ios [ws [ 210 | 288 aes reeneuoss [wo | 140 [210 | 8 aes esreisoss [160 [wo [205 [200 7 [ ee [0 resreivoss [160 | wo [205 [ a0 eae | wa resrezntss [200 [a0 | “282 | 338 ear [a0 Pesnezzess [7g [905 [ame [338 ie [ar | Wa resee2ets6 [200 [50 ae [405 |e [08 sears uss [0 [ao | ao [05 [tae pesreniess [ais [3 aoe ats | tae pesnessess | ass [aes [aro eas zo | teas | wae esresoos | a0 [ao [ eo! [sen za eae | wae Pesressoss | —a50[ as0_[ soa [oan S| Pesres0oss | 200 [soe [ 708 ao a6 wat Pesrestoss"| S50 [aa [ ee | a0 [eat war Pesresatss” | 650 | gat | Toa | 828 ae [eat a0 Pesreriossr [710 —[ “70 [-ws_|810 si ato ESREMISS | 600 [goo | eo | Toe sa [ae | wE Peer ioo0ss"] aod] woo [ | “ase a [ ase We Peererz00ss*| 1200 v0 | io | tao [ 78 92x30 M36 * sade fo onder products Please contsc an [plex representative for more inform ote: Manufactured trom 316 Grade Stainless Steet Bind Flanges can be supped upon request Note © Mutistesigpliersprosuts came tocked, ll dimensions, masses volumes re aprasimate ony If nical contact plesPipelnes, 38zPLex. Pipelin Ctr ae Lary Backing Rings Galvanised Steel - Table ANSI 150 (In accordance with ASME B16.5) eee ra Ce resramo |v | a0 | sos | oo | a | nz | as | wid eepats | 36 2 [0 | a | | me | ans | wa reeraos? | | 22 | vas | we | aa | 12 | axe | ura espana | 1 | a0 | ea | | 62 | 157 [ante | wna rearano | 1 | 20 | ees | 27 | eo | ws {axe | mia esranes [2 ts [ims | is7 | me | 190 | a0 | wi reoras | 2 | 7s | was | we | | 2a | <0 | wie eeeramoo | # | 0 | _152_| 1 | we | ae [ ea0 | wie resea | «| 10 | ios | 2 | me | 239 | e20 | wie resrarss | 6 [126 | 218 | 5a | wo | me | ea | w20 Pesaro | | tao [aie | a5a_| iss | 238 | eos | a0 resraion |e | veo | an | ava | we | asa | exo | w0 Pesraiey |e [veo [ann | ave | 195] 254 | exza | m0 PeerAzo | 8° | 200 | 3088 | 943 | 295 | 284 | ea | mao pesrares |e | 205 | 2085 | 943 | 200 | 294 [ea | woo Peerazeo | 10 | 250 | 962 | a06_| 200 | 902 | 1208 | woe Peerareo [| 10" | 280 | ae? | 405 | a0 902 | 1208 | wae Peerasis | 17 | ais | 4x2 | 489 | 35 | ae | 1208 | wae Peeraxs | ia | 359 | a7 | sa5_| a7a_| 050 | 1009 | wa? Feerasoo | 16" | a00 | s40|a00| 490] 966 | 1609 | war reeraaso | 16 | a50_| 79 | 095 | «00 996 | 1607 | wow Fesrasoo av | suo |e | mm | 83 «a0 | zoa2 | wa feerasco | 2° | 500 | ez | 700 | soo | «a0 | 2005 | wae eeRAco | ar | oa | wa | ara | coo | are | amas | wae Peararioy | ae" [710 | ass | oo | ms | 70 | mas | waa Feeraao | a | eu | ave | ooo | eas a0 | 20081 wae Pesraoor | a —vooo | wae | a0 oad] 00 | amar |W PesRAror | ae | n900 | 14225 | 1610 | 1295 | 02.0 | —aoat [wa Pesralaon” | ee" [00] tea | 1689 rao | 48 | wat * These sizes are in aocontance with ASHE BY8.47, Sizes 100mm and above are made to ender products lease contact plex Pipslines for more information Note Blind Flanges can be supoled uson request Note: + Mutile super products can be stocked, al dimensons, masses & values ae aprasmate on iil contact plex Pipenes. Page 3szpPLex. Pipelines Backing Rings 0 ex eal Ce uy Stainless Steel - Table ANS! 150 (In accordance with ASME B16.5): * These sizes are in aocondance with ASME B18-47. Sizes 1000mm and above are made to etder product Please contact plex Pipelines for more information. Hole: Manufactured trom 316 Grade Stainless Stoot Bind Flanges can be supplied upon request Note: + Nutile supliers rosuts can be socked, all mensions, esses & volumes ar eperosmate ony erica cartct inex Pipelines es a Per eed ft eer —— ET peanagzsss [ve [ms | oe | ar ze | ate [wie — rearageess |r [a [ws [we | aa [a | ane [ute i wesraaeoss | 192 | ao] 3 [ar] se [gr | ate] ie pesracenes [pe [eo | ees [or [es [ire | ae ie sesrnassss |r —| | 1s | 12 | 12 100 | ago | wie resraoiess | 2x0 | 76 [1s |e | a2 [228 | aco] wie pesraoeoss | _s —[ a0 | 12 | 1_| 108 [258 [a0 | oie pesraiioss [a [101m S| are [ me | 90 | ace te pesraizess || ms [2 [26a | va [ 200 [eco resraianss || 1a |e | aea | re [zo | eco] a0 resrawoss |v | 1m —[ a1] ame | [asa [aca wao resraeoss |e [tao [ at [ara [ tes [asa [eco | a pesrazooss |e | uo | 20a | ea | a6 [ea | ace | wa pesnanasss |e | 28 | 2085 | ea | 064 | acs a eona2s0ss | 10 | 280 [a2 [acm [ en [30.22 | toe [8 pearaawoss [ie [200 [az [aoe [aw [2 | oe ane resrasiees [ir [ais [azz] 400 [ee [ aie [toe | ane pearaaesss [i | a8 | 6 | ees [ame | o50 | toe] war peeraaooss |i [ awn | s0| | aan[a66 | asa peeratsoss [ie | aan [are [es [aan [ see | es a eeRAs00SS [a0 [ so [aes [rn [ seo [a0 [as | a meeraseoss | 2 —| saa | aaa | reo | aeo [480 | ans | was meenaas0ss | ar | gat —| ra [aa | aaa [eas |W PEBRATIESS | ae [7a] wea [oat [me [ | as | WaT reeeaavoss | sr [wa wre | Toe _[ wee [ata | aaa [wae esrAtoGss"| ae [tose | et_| tame | tooo [a0 | abet [We PesraTmonss| ae —|ra00 | wea | ero | as toma | ane [We PEERAROEST| ae [rage eee | rena [ana] aeaWa Pane 96zpPLex. Pipelines Backing Rings oar Cie ECU abc Galvanised Steel PN16 (In accordance with AS 4087 Figure B7): ] rors tr b 7 Le ae aa a ea a cya es Er tat Peso | 2 er Fa TT - pean TOL pee — PEBRIBOa?_| = ao [7a [ oe ; resriooa_[ a0 [| or a [> e | om [we Pesrinost_[ eo | 40__| a8 [8 | ow [we Pesriosea [ea | s0| 114 m= [0 | ae wi peariei7s [7s | 65| 7 of on | ae [ws fesreioat_| oo | 0 | ves os_[ | aie |i peeriania [vo | 100 [170 va_[ ra | ase | m peeeiaig [15 [15210 o_[ a] ee | PepRetz5i00| 195 [100 [178 wo_[ | ee | Pesrisiad_| wo | —1a5_| 210 so_| 9] ea_[ 8 Pesrasred_[ 10 | 160 | “205 a Peseisied [180 | 160 | 205 ies] a] ee | pesri6200—[—200 | 200 | 282 ma5_[ 1a [ eve a Pesrea2sai0| 225 | 200 | 202 20 | [ene pearie2as_ [2s as [ ae caa_[ [eee Pesrie2s0_| —280 [250] 208 aa0[ | ew Peseagger_ [aut 260 | 058 aot_[ 18 [enn Pear eais_[ ais | 300 | 05 us| [ie wam Penriga6s_| ess | oso_| «70 a7e_[_at | teas [20 Feared [aay 00] ent | sayfa [90 [exe |e Fearieisd_| asd 450] s00 | oa a_[ 80 | oe [we Feari6so0_| end soa | eei_| rosea [a8 _| voce [we Feariese_| ead ssa] 000 | rea e00 [ad _| vea0_|_war Feariosad_[ ead oa | vee | eas [ee [aa | vean [war Feaeraio | —7ia—[ ao | aas_[ at [ase] a0_[_ wa Fearisao [e000] ene | eo mae [3 | 20.0 [was Pewresoor | avo | ooo [082 | 076 _|_es0_| es _| 25a [as emRAaTOOT | —Toow | Toa [sae [res | es | 2a [ wa Peariaraur | 1200] m0 | vaio] ea | vod | | as [ ae Pesriatear | 1400 | van | ions 1700_| 100 3ae6 [wa Pesrieieo™ | 1e00 | van | iaos | waa | 160 ae [18 esriateac | 1900] Taio | 20160 [160 et Pemeeq0007 [aoa ~aoo0 | rae0 [45200 ea * Made fo ores products Please contact an plex Representaive for more information. Note: This tats has toting campatitty with AS 2329 Table O Flanges. Blind Flanges can be syapked upon request Note ‘+ Mutile suppliers products can be eaced,alldensios, masses & vlumes ate aporomate ony If crea contact inex Pipelines PagearmpLex Pipelines Backing Rings Stainless Steel PN16 (In accordance Coe) "Made fo order products. Please contact an plex representative for more information Dole This tbe has bolting compsitity with AS 2129 Table O Flanges Manufactured from 316 Grade Stainless Steel Blind Flanges can be sypeled upon request Noe ‘+ Mutile supers products can be sacked, all dimensions, masses volumes ae spprimate ely I eel contac plex Ppeines Sees res SS ree Th) | | ss a feemnanss [at es ae PEBR160325S. 32 93 15 44 7 a Mie as Feemsass [aff ene [asses pe es reeRoeSs [aad [ sae fas ae To Beers [ae [aerate [a [sae ee Heres [ae tafe ef ae tape a ee Se SS reat Wi Pagesory Cee Puy Pipelin ‘Shouldered Ends (Suitable for Butt Welding only) PE100 SDR17: — L PESEIT69| f PESEITUS a PESEII000 FESEIIO y Nn ese —— PESEIri40 PESEITIO0 PESEI7200 FESEITI6 FESEITI50 PESE7200 PESEITSIS PESEITI| PESEITAOO PESEITS50 PESEITS00 | PE100 SDR11: S06 + reser J ‘ PESEIIA0, PN reseas setae reser Note + Mut supers products can be stocled, al mensions, masses & volumes are approate ony. If ical contact plex Pipelines, PageaszPLex. Pipelines ae fT 7 le XC ae ‘Shouldered End Couplings (Victaulic Coupling) PEVCOES fa PEvCurs0e 00 PEVCIIO m7 Peveusaorg | iiss 0 160 | 698 PEVCZOO225 200+ 298 z PEVCISO 260, Pevc7ensis +a EVES: 265, PEVCADN 00 PEVEASO 450 ole Covers al Pa ratage oe “+ Mutt siiar products an be soci, al imension, masses & vlumes are aporosmate ony Miia contact ipex Pipelines, ge 40Cor eet a @pPLlex. w x oo Pipelines ‘Sweep Bends (Suitable for Butt Welding only) Bends 90° - PE100 SDR17: PESWITI2=00 PESWITUS200 PESWA 704090 PESWATISTST PESWITTTONN Fr PESWITTEDST PESWATIEOST PESWATIOON PESWITIZE90 PESWI725090 PESWA720090 PESIMITSISG0 PESW7IG590 PeSWi7a00S0 PESWI7AS080 PESWA 750030 PESWA7S6000 PESW753090 ESW7Ti080 PESWA 790090 PESW790090, PeSwiso0000 Bends 90° - PE100 SDR11: Seen earn Se) : Eat Peownnzcoo | 2s | uu | io) | 00 peswninazon | 29 | 378100 | 198, eeswnio. 4 Pipelines EE REL} ocean tap nfo sace Crise a ba EERE eee RCE Fa ERTL) eee er LRT) eRe Atos. ih aan) en reed