FABER Italy Wear plates Special weldings Mechanicals 70, Via Molare BES}OV Aster ONY -tel]Since 1948 FABER and WHS have been engaging in production end supply of steelmaking plants, cement works and mining companies: PRODUCTION Welding overlay: flat sheets - cylinders - tubes (internal and outside) Materials : Carbon steels Steels with high chromium content (high chrome ) Stainless steel AIS! 300 and 400 seriés Copper and its alloys Inconel and Hastelloy WELDING PROCESSES: SAW Sumo ae arc welding ) OPEN ARt TIG - PLASMA -MIGIMAG WELDING PLANT : Flat sheets 2 heads 6000x2000 cne control 2 heads 3000x2000 Rolls 4 plant 4 heads length 8000 mm 1 plant 2 heads 3000 mm 1 plant CNC control for rolls with special design 3 welding systems with positioners up 5 tons CERTIFICATION a) internal certification : hardness - micro - chemical analysis - wear resistance 6) Third party report ( RINA- TUN - IIS -GPS) on request All welding operations are performed in accordance with ASME, appropriete WPS and to the customer specifications. MACHINING Waterjet cutting Plasma cutting REFERENCES Flame cutting Tenaris Dalmine since 1995( accredited suppliers) Turning Riva Group Since 1948 : steelworks in Taranto — Genoa Mills Genoa and Novi Ligure and others Lucchini spa steel mill in Trieste Duferco group Danieli spa Fincantieri Italiana cokeVARIOUS GRADES OF STANDARD WEARPLATES: Chromium | Carbon Cr % cs Other key elements Hardness Rockwell c Recommended applications 13-15 35-45 Mn 50-52 Areas exposed to high impact and moderate abrasion 18-22 35-45 Mn-B 58-60 Areas exposed to impact and abrasion 20-28 40-8) Mn,B,Nb | 60 - 62 Areas expsoed to abrasion/erosion 22-26 40-50 Mn-B 58 - 60 Areas exposed to impact and severe abrasion 24-26 45-55 NbvB 60 - 62 ‘reas exposed to erosior/abrasion ad High temperature up to 800°C 26-28 45-55 Mn,8,Ni 57-60 Areas exposed to severe impact and abrasion 24-28 45-55 Nbv.W.B | 60-65 Areas expsoed to severe abrasior/erosion at high temperature. Availabilty. Standard sheets | Coating thickness Plate thickness: Base material 1400 x 9060 mm 1750 x 3000 mm 1900 x 3000 mm 3mm- 9mm Minimum § mm to any availble plate thickness Structural steel ( sterderd), ‘Wear resistent steel (optional) Stainless steel (optional) On demand Other overlays available on request. Other sizes available on request Double side coating also be done ‘Optional S snd N which provide exytra wear resistance can be offeredCoke plant Mineral treatment , crushing and transporting Sieves, slippers and suction pipingSieves Conic holes by waterjet cutting Also stainless steel madeWaterjet cutting ~~Rolls for seamless tubes lane Made by our special process and on customized plantAny kind of rollsSpecialized in contruction and rebuilding of continuous casting rolls Concast and Voest Alpine typee High Chrome castings e Steel castings Stainless steel castingsWe are proud in showing you our welding process for plates made on Inconel overlay and born with our own special WPS : SAW submerged arc process Multipass overlay Made with our new special plant engineered and built by ourselves in our Ovada’s facility which of the characteristics are: 6000x3.000 mm ( §800x2.800 utile surface) CNC controls Lincoln heads and NAS control boxes Generators Lincoln DC 1000. Our process has been engineered to avoid the frequent problems coming from other welding and cladding process like strips or explosion. It can grant a very good penetration and no risks of lakes of fusion. Thickness starting from 2mm Quality of welding to pure Inconel as ASME rules. |e 2 9 ee ee Bs | Third party controls and reports are welcome. P j a |