& PETROIRAN DEVELOPMENT COMPANY SALMAN OFFSHORE FACILITIES EPC-3 N.L.O.C. ( ) = a & PROJECT DOCUMENT No. = SHEET No. e reject | Fac xment | pisipine | Sequonce | Revision SO BIBS Frees | ractty | oocamen | oacinine | seavonee | now AMIDCO joec SL 430 0000 PR PL 6009 Dt A of 24 DOCUMENT TITLE FREE SPAN CORRECTION PROCEDURE SALMAN OFFSHORE FACILITIES EPC-3 FREE SPAN CORRECTION PROCEDURE f LOA. a) 2. xt Issued for Comments. ™wW PR PR HK 2914104 DO DESCRIPTION PREPARED | CHECKED | APPROVED | AUTHORISED] DATE | REV LIKPIN eaten LIKPIN Project No, LIKPIN Document No. ‘SALMAN 2003-1000 LK-SL2003/1000-PR-PL-9102PETROIRAN DEVELOPMENT COMPANY SALMAN OFFSHORE FACILITIES (EPC-3) a PROJECT DOCUMENT NO. ce Ris ‘SHEET NO. Project | Facility | Document | Discipline | Sequence | Revision amincO =LOEC su430_| _oao0 Pe aL 009 ot 20f 24 DOCUMENT TITLE : FREE SPAN CORRECTION PROCEDURE Revision Sheet Rev No. Issued for Description bo Comment Awaiting Comments o ‘Approval Clients comments incorporated - Awaiting Approval LIKPIN =—— LIKPIN Project No. LIKPIN Document No. SALMAN 2003-1000 LK-SL2003/1000-PR-PL-9102PETROIRAN DEVELOPMENT COMPANY SALMAN OFFSHORE FACILITIES (EPC-3) _g * PROJECT DOCUMENT NO. oe mh SB2o Project | Facttty | Document | Discipline | Sequence | Revision £ = s aAMIDCO «=LOEC | SL 430 0000 PR, PL 6009 Dt 3 of 24 DOCUMENT TITLE: FREE SPAN CORRECTION PROCEDURE TABLE OF CONTENTS SECTION 1.0 INTRODUCTION 2.0 PURPOSE 3.0 SCOPE 4.0 FREE SPAN IDENTIFICATION 5.0 FREE SPAN LOCATION 6.0 FREE SPAN CORRECTION 7.0 PIPE LINE DATA 8.0 SAFETY 9.0 REFERENCE DOCUMENTS 10.0 DEFINITIONS & ABBREVIATIONS Appendix — 1 GROUT BAG DETAILS Appendix — 2 MARINE VESSEL & LAYOUT OF EQUIPMENT Appendix — 3 RECORDS AND ACCEPTANCE FORMATS Appendix - 4 GROUT EQUIPMENT DETAILS Appendix - 5 GROUT MIXING & MIXING EQUIPMENT DETAILS LIKPIN LIKPIN Project No. LIKPIN Document No. = ‘SALMAN 2003-1000 LK-SL2003/1000-PR-PL-9102SALMAN OFFSHORE FACILITIES PETROIRAN DEVELOPMENT COMPANY & (EPC-3) ey & PROJECT DOCUMENT NO. Bs ret | _rastty_| orement | acne | semunes | even AMIDCO Leese SL 430 0000 PR PL 8003 bt 4 of 24 DOCUMENT TITLE: FREE SPAN CORRECTION PROCEDURE 1.0 Introduction Petroiran Development Company (PEDCO) intends to further develop the Salman fields through execution of the Salman Oil & Gas Integrated Development project. The Salman field is located some 144km south of Lavan Island in Iranian waters of the Persian Gulf. The Salman Oil & Gas Field Integrated Development project is intended to expand the current oil production and exploitation of the gas and condensate reservoir located in the Dalan Complex. The project foresees the construction of up to seven new platforms at or near the existing Salman complex together with infield pipelines. The current extent of LIKPIN pipe lay includes the following pipelines : + Ten 4" gas lift pipelines from the new Salman GLP platform to designated tripods * Eleven 8" & 10” oil pipelines from designated existing tripods to a new Riser platform Salman PP3 * One 6” gas condensate pipeline from Dalan KPP to the new Salman PP3 riser platform * One 14” gas pipeline from the new Salman KPP platform to the new Dalan GLP platform LIKPIN SS LIKPIN Project No. LIKPIN Document No. ‘SALMAN 2003-1000 LK-SL2003/1000-PR-PL-9102Be PETROIRAN DEVELOPMENT COMPANY SALMAN OFFSHORE FACILITIES c ( EPC-3 ) . PEDCO a= & PROJECT DOCUMENT NO, < Se SHEETNO. Project | Facitty | Document | Discipline | Sequence | Revision se Ss aAMIDCO LOE ¢ | sias0_| 0000 PR PL 008 Dt 5of2t DOCUMENT TITLE FREE SPAN CORRECTION PROCEDURE. 2.0 PURPOSE The purpose of this document is to define the procedure for identification, locating and correction of free spans for Infield Pipelines of SALMAN EPC 3 PROJECT. Site conditions often cause changes in the work plans and as such, contractor reserves the right to utilize / alter plans to expedite the work in order to best suit the site conditions and safety of personnel and equipment at site. The Company representative in the field will be informed of any deviations from the procedure / schedule and the reasons for deviation, prior to any implementation of the changes 3.0 SCOPE The scope represented within this procedure includes all activities required for the safe correction of free spans for Infield Pipelines of the Salman Oil & Gas Integrated Development EPC3 project. The scope shall be carried out in compliance with DNV OS F101 Rules for submarine pipeline systems and local marine safety regulations. The current extent of LIKPIN pipe lay includes the following pipelines : «Ten 4” gas lift pipelines from the new Salman GLP platform to designated tripods «Eleven 8” & 10" oil pipelines from designated existing tripods to a new Riser platform Salman PP3 * One 6” gas condensate pipeline from Dalan KPP to the new Salman PP3 riser platform * One 14” gas pipeline from the new Salman KPP platform to the new Dalan KPP platform LIKPIN Project No. | LIKPIN LIKPIN Document No. = ‘SALMAN 2003-1000 | LK-SL2003/1000-PR-PL-9102& PETROIRAN DEVELOPMENT COMPANY RRs SALMAN OFFSHORE FACILITIES NLO.C. (EPC-3 ) ay & PROJECT DOCUMENT NO. f SHEET NO, feo SB re rae [me [omen AMIDCO tore SL430 0000 PR PL 6009 DL 6 of 24 DOCUMENT TITLE : FREE SPAN CORRECTION PROCEDURE 4.0 FREE SPAN IDENTIFICATION 5.0 6.0 During pipe lay, the touch down point is monitored by ROV. All free spans will be identified at this time. The ROV will measure the free span and the location is recorded. Where pipeline crossings create free-spans these will be logged for correction. Where pipe crossings on the identified route are elevated, the lay route will be adjusted during pipe lay to cross existing lines at lower level (at touch down). This normally only requires a deviation of approx 30m. These deviations will be monitored by ROV. The instances of elevated crossings have been identified during the Pre-lay Survey. Elevated crossings are limited to 4" lines only, which are sufficiently flexible to allow re-alignment during pipe lay. The log of free spans will be agreed between the surveyor and the Company Representative. Refer to Pipe Lay Procedures. FREE SPAN LOCATION Navigation and positioning within the field will be carried out to the highest level of accuracy using Differential Global Positioning System (DGPS). In addition, a secondary dual frequency GPS will be employed. Refer to Barge Positioning Systems Procedure SL430-0000-PR-ST-6001 With reference to the free span records obtained during the pipe lay, a Diving Support vessel will be deployed to each free span site. Correct positioning and location will be agreed with the Company Representative. FREE SPAN CORRECTION The Diving Support Vessel, complete with grout spread, visits each free span location and diver is deployed. Refer fo Diving Procedures (infield pipelines) SL430-0000-PR-ST-6004. The diver will re-measure length and height of free span. Following confirmation that the free span is in excess of maximum allowable span. Preparations will commenes to correct. Refer to Temporary Span Limits SL430-0000-AN-PL-6005. LIKPIN Senne LIKPIN Document No. ~~ SALMAN 2003-1000 LK-SL2003/1000-PR-PL-9102* PETROIRAN DEVELOPMENT COMPANY | SALMAN OFFSHORE FACILITIES | (EPC-3) | PEDCO a & PROJECT DOCUMENT NO. < SI SHEET NO. Pri Facitty | Document | Discipline | Sequence | Revision Ab PERS | ricer | racy «| bisiptne | Sequence | AMIDCO LOEC su4a0_| 0000 PR PL 00s pt Tof 24 DOCUMENT TITLE : FREE SPAN CORRECTION PROCEDURE For temporary, installation phase, allowable free-spans are provided within above document. For permanent installation (Operational phase) maximum allowable free-spans are provided within Technip Analysis documents (see reference documents) Table showing maximum Free-Spans OPERATIONAL PHASE Line Size Reference Document Allowable Span (m) yi '$L430-0000-CN-PL-1611 54 e Extrapolated 54 a 'SL430-0000-CN-PL-1611 10.7 10" 'SL430-0000-CN-PL-1611 12.0 14" Extrapolated 12.0 20" $1430-0000-CN-PL-1611 18.0 The Likpin Surveyor will confirm the number and position of additional supports Tequired. All pipe crossing sites will be visited and the ROV will measure the distance from crossing support to touch down. If this distance is in excess of maximum free-span allowable, additional free-span supports will be installed. Using an ‘A’ frame lifting tripod, positioned at the support point, the diver will lift the pipe by a further minimum height, sufficient to insert grout bag and temporary support. When grout bag is filled the pipe will be lowered on to the support. The advantage of this method is that the height lift of the new pipeline can be kept to a minimum and the lifting of the pipe can be closely controlled, therefore reducing risk of overstress. Refer to Lift and Shift and Handling Analysis SL430-0000-AN-PL-6004 The correctly sized grout bag(s) are identified and lowered down to the diver from DSV winch. The grout bags are spread out and placed, as required, to form supports under the new pipe. On notice from the diver the grout hose is lowered from the DSV. LIKPIN Tet LIKPIN Document No. i nt SALMAN 2003-1000 LK-SL2003/1000-PR-PL-9102PETROIRAN DEVELOPMENT COMPANY Amipco. Rs SALMAN OFFSHORE FACILITIES & (EPC-3) ees PEDCO 6 PROJECT DOCUMENT NO. ee Be SHEET NO. SAS | Project | Facitity | Document | Discipline | Sequence | Revision 81.430 9000 PR PL. 6009 Dt Bof 24 DOCUMENT TITLE: FREE SPAN CORRECTION PROCEDURE 6.1 Grout support Bag Installation The following procedure shall be followed during grout bag installation: Having identified appropriate sized formwork bags for the span depending on diameter of pipe and height of suspension, neatly folded formwork bags shall be deployed for installation. Diver to position and secure each formwork bag under the pipeline on natural seabed with the pipeline’s orientation being perpendicular to the grout bag. Divers secure straps provided on top of bag as installation aid which secures formwork bag onto the pipeline at their appropriate locations Once firmly secured on pipeline with straps, divers cut ropes releasing the neatly folded formwork bag and spreading it out on both sides of the pipe. Comers are weighed down to keep in place. Diver locates inlet connection on formwork for quick connecting grout hose end connection and visually inspects for defects. Deck Crew onboard DSV shall connect the grout hose fittings up to equipment on deck (to be done ahead of time). Crane or a tugger shall lower grout hose to diver on down line and messenger. Diver shall insert the grout hose into the inlet provided on formwork support bag. Diver shall ensure that the bleed hoses are open (i.e. not bent over) and shall inform the Dive Supervisor when everything is ready to commence grouting operations. Dive Supervisor will inform Grouting Crew to commence pumping grout. Whilst the grout is being pumped into the bag, the diver shall monitor the bag so as to ensure proper filling and reduce the possibility of air entrapment. Once a steady flow of uninterrupted grout is observed to be coming from the bleed valve, diver shall inform supervisor who will then inform the grouting technician. LIKPIN eee LIKPIN Document No. alent ‘SALMAN 2003-1000 LK-SL2003/1000-PR-PL-9102PETROIRAN DEVELOPMENT COMPANY ‘SALMAN OFFSHORE FACILITIES N.L.O.C. (EPC-3) mS PROJECT DOCUMENT NO. A Lis ] SHEET NO. & Bisa el aie fea poe wath ammnco FOES! ass | ooo | oe | im | ome | os seta DOCUMENT TITLE: FREE SPAN CORRECTION PROCEDURE Technician shall prepare to flush the hose with water if grouting is completed for this crossing location Diver shall secure the bleed valve and after removing the grout hose shall knot the outlet to prevent grout seepage from the bag. Grout technician will circulate water through the hose to avoid blockage in the event there is no more grouting remaining for this location. Diver to confirm discharge from hose end does not contain grout. On confirmation from diver, grouting technician stops the water flow and vessel crew recovers hose to surface. NOTE: It is preferable that all bags shall be placed around pipeline prior to commencement of grouting. Diver shall fill all bags in succession in order of convenience. Diver lowers the pipe to ensure that bottom of grout bag is firmly resting on seabed with its top saddle firm against the pipeline. Grout bags will provide permanent support for the pipeline. Details of the Grout bags are included within Appendix 1. Diver removes lifting frame and sends to surface. Post installation as-built survey will be completed following completion of all pipe line related activities. Reports will include location and type of formwork support bag utilized. Location would indicate distance along length of pipeline from datum and / or from corresponding supports up to touch down points. LIKPIN Project No. LIKPIN Document No. LIKPIN ‘SALMAN 2003-1000 LK-SL2003/1000-PR-PL-91022 PETROIRAN DEVELOPMENT COMPANY SALMAN OFFSHORE FACILITIES N.E0.C, (EPC-3) PROJECT DOCUMENT NO, 4 << Kis SHEET NO. Project | Facitty | Document | oisciptine | Sequence | Revision = amipco c st.430 0000 PR PL. 5008 ot 10 of 24 DOCUMENT TITLE: FREE SPAN CORRECTION PROCEDURE 7.0 Pipe Line Data Table 1 ~ Pipelines Data War Line Ret | From | To | Dia. | Thickness hpprox.(PiL¢Riser)) Service (mim) | (ram) | Langit (mn) 4 Pp3 | 10-42 | 273 12.7 1,353 Oil 2 PPS, 1-43 | 273 127 3,654 Oil 3 PP3 | 14-41 | 273 127, 2,253 Oil 4 [_PP3_| 13-38 | 273 12.7, 3,360 Oil 5 | PP3 3-44 | 273 127 1,551 Oil 6 { PP3_| 15-46 | 273 127 3,359. Oil 7 PP3 2-43 | 219 114 1,954 Oil 8 PP3 | 12-37 | 219 114 2,762 Oil 9 PP3_| 20-33 | 219 11.4 4,365, Ol 10 PP3 6-45 | 219 414 2,752. Oil 1 PP3 | 19-34 | 219 WA 41,265 Oil 42 GLP_| 19-34 | 114 14 3,854 Lift Gas 43 GLP | 21-35 | 114 114 3,555, Lift Gas 14 GLP | 20-33 | 114 11.4 4,365, Lift Gas 15 GLP | 13-38 | 114 114 3,360 Lift Gas 16 GLP | 10-42 | 114 14 41,353 Lift Gas 47 GLP | 19-34 | 114 14 3,665, Lift Gas 18 GLP | 14-41 | 114 14.1 2,253 Lift Gas 49 GLP | 12.37 | 114 114 2,762 Lift Gas 20 GLP | 15-46 | 114 14.4 3,359 Lift Gas 21 GLP. 3-44 | 114 114 4,554 Lift Gas 22 PP3 KPP_ | 168 7 3,400, Condensate 23 KPP | 2SKB | 508 | 28.67 5,350 Gas 24 KPP_ | 2SKC | 508 | 28.67 3,450 Gas 25 KPP. GLP_| 355 127 2,950 Gas 26 KPP_ FPP | 914 19.1 750 Flare Gas LIKPIN UKPIN Project No. LIKPIN Document No. abn SALMAN 2003-1000 LK-$12003/1000-PR-PL.9102s PETROIRAN DEVELOPMENT COMPANY SALMAN OFFSHORE FACILITIES N.LO.C, (EPC-3) a 4 PROJECT DOCUMENT NO, Sie SHEETNO, 4 Project | Factty | Decumont | pisciptine | Sequence | Revision AMIDCO Loe ¢ SL 430 0000 PR PL 6009 or 41 of 24 DOCUMENT TITLE FREE SPAN CORRECTION PROCEDURE 8.0 SAFETY LIKPIN LLC operate to the highest HSE and Quality standards. LIKPIN LLC Safety Procedures Manual and Quality Control procedures Manual will be adhered to at all times. An onshore Task Risk Assessment (TRA) will be completed prior to the final issue of work instructions. Offshore TRA shall be carried out for all activities in addition to regular Tool Box Talks (TBT). The Project Safety Plan and Procedures shall be adhered to at all times. Work permits shail be obtained from relevant authorities whenever applicable. All equipment to be maintained in good working order. A Job Safety and Environmental Analysis shall be completed prior to the commencement of work. 9.0 REFERENCE DOCUMENTS International Codes and Standards DNV-OS-F101 - DNV Offshore Standard $L430-0000-PR-ST-6001 Barge Positioning Systems Procedure SL430-0000-DP-GE-1001 Project Basis of Design SL430-AN-PL-6004 Pipe Line Lift & Shift Analysis SL430-0000-PR-ST-6004 Diving Procedures (infield pipelines). LIKPIN'S Safety Procedures Manual LIKPIN’S Quality Control Procedures Manual LIKPIN LIKPIN Project No. LIKPIN Document No. =| ‘SALMAN 2003-1000 LK-SL2003/1000-PR-PL-9102PETROIRAN DEVELOPMENT COMPANY SALMAN OFFSHORE FACILITIES ( EPC-3) PROJECT DOCUMENT NO. SHEET NO. Project | Facitty | Document | isciptine | Sequonce | Revision suas0_| 0000 PR PL 6009 or 12 0f 24 DOCUMENT TITLE FREE SPAN CORRECTION PROCEDURE + $L430-0000-PR-PL-6014 - Pipe Lay Procedure + SL430-AN-PL-6005 Temporary Span Limits * $L430-0000-CN-PL-1611 — Free Span Analysis - 4” * $L430-0000-CN-PL-1608 — Free Span Analysis — 8” * $L430-0000-CN-PL-1609 - Free Span Analysis — 10" * SL430-0000-CN-PL-1617 — Free Span Analysis - 20" 10.0 DEFINITIONS & ABBREVIATIONS * Sub-CONTRACTOR: LIKPIN L.L.C, Dubai, U.A.E * CONTRACTOR: Iran Offshore Engineering and Construction Company * COMPANY : PEDCO LIKPIN UKPIN Project No. LIKPIN Document No. oe ‘SALMAN 2003-1000 LK-SL2003/1000-PR-PL-9102PETROIRAN DEVELOPMENT COMPANY SALMAN OFFSHORE FACILITIES (EPC-3 ) PROJECT DOCUMENT NO. SHEET NO. Project | Facitiy | Document | Dissiptine | Sequence | Revision AMIGO LOE E! sao | ooo PR PL 6009 Dt 13 0f 24 DOCUMENT TITLE: FREE SPAN CORRECTION PROCEDURE Appendix — 1 Grout Bag Details LIKPIN LIKPIN Project No. LIKPIN Document No. SS ‘SALMAN 2003-1000 LK-SL2003/1000-PR-PL-9102PETROIRAN DEVELOPMENT COMPANY SALMAN OFFSHORE FACILITIES (EPC-3) PeDco PROJECT DOCUMENT NO. SHEETNO. Project | Faciity | Document | bisciptine | Sequence | Revision susso_| 0000 PR PL 00s ot 44 of 24 DOCUMENT TITLE: FREE SPAN CORRECTION PROCEDURE. —_sa eee eS eR CE SE SS SB Se Pipe J overall metric: 150-350 Imperia: 6-14 ‘Soil bearing capacity , sandy: 2.495 Vim 500 Ibs/eq.ft soft: 1.481 Ym 800 Ibs/sg.tt very soft: 0.974 Ym 200 Ibs/sq.ft [aca e 300_| 27s1-s000} 110-120] ses0] 11.8[ 173 57| - | 128] 120 ULO OFFSHORE LD. Freudenreichstrasse 16 Fax : 0041 31 050165 Erma: uasufos Beonpuservacom ULO SYSTEMS LL.c, P.O. BOX: 29263 7 LIKPIN LIKPIN Project No. LIKPIN Document No. ‘SALMAN 2003-1000 LK-SL2003/1000-PR-PL-9102SALMAN OFFSHORE FACILITIES PETROIRAN DEVELOPMENT COMPANY & (EPC-3) PROJECT DOCUMENT NO, AMIDCO vraeet | actty | oocumont | oiesine | Sequence | Revision | suse | ome PR PL. so |__pt 45 of 24 DOCUMENT TITLE: FREE SPAN CORRECTION PROCEDURE ULO Pipeline Support Datasheet & ese @ Range 50 iio) ee Pipe J overall metric: 851 - 600 imperial: 14- 24 Soll hearing capacity , sandy: 2435 Uni 500 ibs/sq.t soft: 4.461 Um, 900 Ibs/sq.tt very soft 0.574 tint 200 the/anyft oe 1100mm Suppor Hon | ease| Save] Payiead | vou [Gamer] cuom | Pace 71-2000] 70-00 | sa50| 9.9 | v0.1 edb esod| schen dhso Be! Ss) [esi ieiva aol. on adi pro eB 00_| 2751-s000| 110-120| 3960] 14 | 19.6] 52 azz) 25 | +05 | 70 ULO OFFSHORE LTO. ULO SYSTEMS LLC. Freudenreichstasse 16 P.O, BOX: 29268 : ‘CH 3087 Bremgarten SHARJAH -U.A. ‘Switeeriand TEL. 1065314038 Tel, : 0041 91 SO5O16t FAX, : 065314028 Fax. 0041 31 3050765 Vlebte:hindhnmiuosysems.com mal lsuisseonpussresor, Enall: uosh/@omiates.netae LIKPIN a LIKPIN Project No. LIKPIN Document No. ‘SALMAN 2008-1000 LK-SL2003/1000-PR-PL-9102PETROIRAN DEVELOPMENT COMPANY & ERs SALMAN OFFSHORE FACILITIES : (EPC-3) 4 PROJECT DOCUMENT NO gui SHEET No, |) ee AMIDCO foes SL430 0000 PR PL 6009 ot 16 of 21 DOCUMENT TITLE FREE SPAN CORRECTION PROCEDURE Appendix-2 MARINE VESSEL & LAYOUT OF EQUIPMENT LIKPIN LIKPIN Project No. LIKPIN Document No. 7 SALMAN 2003-1000 LK-SL2003/1000-PR-PL-9102+ PETROIRAN DEVELOPMENT COMPANY Ss SALMAN OFFSHORE FACILITIES (EPC-3) a= & PROJECT COCUMENT NO. al Sm, SHEET No. Projet | Fac men io | sequence | Revision PES | reject | Facity | document | diecstine | seauence | Revie AMIDCO [oes SL 430, 0000 PR. PL 6009 pt AT of 24 DOCUMENT TITLE : FREE SPAN CORRECTION PROCEDURE MARINE. LAYauT- Groot SrREAD amet ERT6 PETROIRAN DEVELOPMENT COMPANY Re SALMAN OFFSHORE FACILITIES (EPC-3 ) a PROJECT DOCUMENT No == Se SHEET NO. se Project | Facty | Document | Olsciptine | Sequence | Revision AMIDCO EOE! raw | 0000 PR PL e000 ot 18 of at DOCUMENT TITLE FREE SPAN CORRECTION PROCEDURE Appendix - 3 RECORDS AND ACCEPTANCE FORMATS The following Records and acceptance formats are attached: * Free Spans LIKPIN LIKPIN Project No, LIKPIN Document No. 7 SALMAN 2008-1000 LK-SL2003/1000-PR-PL-9102s PETROIRAN DEVELOPMENT COMPANY Re SALMAN OFFSHORE FACILITIES N.1.0.¢, (EPC-3) a & PROJECT DOCUMENT NO. gt LI SHEET NO. é Project | Facility | Document | Disciptine | Sequence | Revision Amoco LOE E) wy | om | on | om | ome | os sata DOCUMENT TITLE FREE SPAN CORRECTION PROCEDURE RECORDS AND ACCEPTANCE - FREE SPAN Line Number [From | To ‘Span Span Grout [Grout _] Resultant Number | Location | Bag Bag Span Type | Quantity LIKPIN LIKPIN Project No. LIKPIN Document No. ‘SALMAN 2003-1000 LK-SL2003/1000-PR-PL-9102SALMAN OFFSHORE FACILITIES PETROIRAN DEVELOPMENT COMPANY & (EPC-3) PEDCO a & PROJECT DOCUMENT NO. € si Kis ‘SHEET NO. Project | Facity | Document | Disciptine | Sequence | Revision z£ Sas | Pt a AMIDCO FOES! aso | coo PR PL 6000 ot 20 of 24 DOCUMENT TITLE FREE SPAN CORRECTION PROCEDURE Appendix - 4 GROUT EQUIPMENT DETAILS * 4A— Grout Equipment Details » 4B — Grout Spread Details LIKPIN TINPIN Emlact No | LIKPIN Document No. aaa SALMAN 2003-1000 | LK-SL2003/1000-PR-PL-9102Technleal proposals CConfigureton drawings Monufoctuing drawings Sitching isicions Grouting For successful installation of the fabric formwork, ULO oifers the grouting service including cement supply. Based on in-house experience, ULO hos evolved « wide range of specialized grouting equipment fo sult the toughest offshore operating environments encountered throughout the world. The well proven colloidcl mixing principle used by ULO guaraniees excellent grout quality especially suited fo underwater grouling, combined speed of production with quolily of output and monpower efficiency. The main fectres ofthe equipment range are: + Compact skid mounted module units for restricled working spoces. + Provision of pressurized bulk cement silos. + Avwide range of grout outpuls and injection pressures to suit individual applications. + The facil to place grout ot extreme water depth Offshore Services Te guarantee the correct application of the cusiom engineered fabri formwork in conjunction wil the purpose designed grouting plant, UL provides a comprehensive offshore operctions service comprising: Offshore operations * Qualified and experienced personnel + Technologically advanced equipment + Operational backup + Operating procedures © Grout mix designs * Logistics backup Jn addition fo febric formwork relaled operations ULO hes the experience and specialized equipment to undertake other types of offshore subsea ‘work, for example pile grouting. ULO over the past 35 years has also manufactured and supplied numerous precast concrele subsea soluions.Manufacturing & Operational Bose of ULO in Shariah, United Arab Emirates ULO Systems LLC Isa limited liability company founded in 1991 by ULO Offshore Lid. and German Gulf Enierprises Ud. ond it's the mein operational base of ULO. This has bean the main base for the past 25 yeors. The activities of ULO Systems . Fabric Formwork production ® ‘Commercial proposals Offshore contracting axtmcaTEOR APPROVAL Development of grouting equipment eet eh Nowy Set Equipment maintonance Offshore support MLO Systems Lc. tite dae: ‘aapamercauatrtg oneree sev so scans ‘eget seperate Manca nce cain rickets sand notch ‘eppor ecletscppn ntl © lis sar emcee i igen aio be ainsi Quality Statement ULO policy and goo! is to supply goods and services fo the customers quality expectations. To ensure confinuly ofthis aim, ULO Systems {LC os the main operational bose has adopted the ISO 9002 Quality Model. All employees are required te work o the procedures laid down in the Quolily System, Special attention is paid to infernal cesessment ond training of employees at al levels to enable ULO to mainfain is standard. ULO will be adopting the new ISO 2000 once released.ee enyetaglda “Ts frat ony at heen ie ey ee Indicakon of strength dovelopenont of eemen gruts roving exuipman forever oprafions Cement sc, Sop eels = Grouting Grouting with Fabric Formwork The development of pumpable grouls rectly influenced the development of fabric formwork from simple bogs lo formwork of inicale shapes and dimensions. ‘The properties and characteris of the grout were further improved by mixing wit colloidal mixers, based con the colloidal mil principle of highspeed sheoring of the cement in the waler lo remove any oir attached to the parlcles of cement and fo ensure thorough welling without chemical admixtures, The colloidal grout with its characteristics isthe ideal medium for subsea ‘plications, Using this technolegy, ULO can provide complete ‘grouting units with output capacities from 2 to 25 m/per hour, diesel or electric powered. In general, there is @ very wide range of mixes for Injecting fabric formwork. For offshore applicotions, ccement/woler mixes are mainly used, as the cost for the supply of filers such os sand, exceeds the cos! for ex cement, ‘The qualty contol procedure for grout is a decision to be made by the engineer. Several possbilies are given, the water cement rofio con be checked with a mud balance ar cubes con be token for the contol of the structural strangth, but close supervision of the injection subsed is important os well to achieve a good quality. Offshore grouting operations The ULO service for offshore grouting operations includes provision of grouting equipment and specialized personnel to prepare the grout. Equipment can be offered worldwide and ranged according o the requirement with regard to the scope of work and the output. Big alos are aveilable fo store cement depending on deck space and logistics. Services to be provided by he contractor to ensure execulion of he grouting works: = Work vessel + Electrielly, woler, compressed air + All subsea aassistonce, divers, ROV * Messing and cccommadation for ULO personnel, work visas, ansportsFabric Formwork and Grouting ULO OFFSHORE LTD. | Freudenreichstrasse 16 | CH - 3047 Bremgarten i Switzerland Tel. :0041 31 3050161 Fax :0041 31 3050165 E-mail uslasbege @uoishrcom Engineering Fabric Formwork Develapment "ULO Systems LLC P.O.Box 23263 Shariah United Arab Emirates Tel 00971 6 5314036 Fax 00971 6 5314028 tlosh|@emirates.net.ce ulosysiems.com Main Operational Base Fabric Formwork Production Offshore Operations Contracting. Equipment DevelopmentULO Surge Tank ULO No: ST 001,ST 002, ST 003 Capacity: 1.5 Tonnes. Self Weight: 0.75 Tonne. Cr a —, sou sine TIE | / ieee | ] anon ‘| iULO Workshop Container ULO Fabric Store ULO No:SC 001,56 002, ‘SC 003,F 001 Self Weight: 2 Tonnes. BIDE VIEW 2400 PhanAD ULO Laboratory Container ULO No: Lab 001 Self Weight: 2 Tonnes. DB VIEWULO Electric Mixer es ULO No: UIO, 001,UIO. 002, = UIO, 008. Capacity: 15 cubM/hr. Self Weight: 1 Tonne. 3400 ——— - / —ULO Pump Unit &® ULO No:UFBO 001,UFBO 002, UFBO 003. Capacity:12 cubiv/hr. Seif Weight: 0.75 Tonne. + 4600ULO VERTICAL SILO ULONo: 003,004, 095, G06. 40 tons Capacity: Solf Weight: G5 tons BIDE YIEH 2406 Pinangione in mm. Mazu Frane 250x200PETROIRAN DEVELOPMENT COMPANY SALMAN OFFSHORE FACILITIES N.LO.C. (EPC-3) = o PROJECT DOCUMENT NO. e Ss SHEET NO. project | Facitty | Documont | visciptine | Sequence | Revision ie ‘acility. iplir Seat AMIDCO £ SL430 0000 PR. PL 6009 D1 21 of 21 DOCUMENT TITLE FREE SPAN CORRECTION PROCEDURE Appendix — 5 GROUT MIXING & MIXING EQUIPMENT DETAILS LIKPIN LIKPIN Project No. LIKPIN Document No. teal ‘SALMAN 2003-1000 LK-SL2003/1000-PR-PL-9102wwuwvwe ~~ ere ee veer errr TYPICAL ULO GROUTING EQUIPMENT e , \ ; {ib t - n Laat g g [ Rey | I (hee + S b+ 8 1.850 ee TOP LOADING MER ) AGITATION / HOLDING TANK > MIXING BY HIGH SPEED GRAVITY FEED INTO VERTICAL ROTARY SCREW PUMP D ROTATING SHEAR Disc pourrur: 2-16 Meu/hr ) AUTOMATIC DIGITAL WATER METER ) PRESSURE: ‘UPTO 10 BARS ) BULK OR BAGGED CEMENT WEIGHT: 820k pourrur: ‘UP TO 12Mcu/hr y 7 POWERREQ: 9KVA,3PHASE p> weicar: 1,500 kg b me Ve Hz PPOWERREQ: — 95KVA,3 PHASE 440 V, 60 Hzwvvvuwvvvuvvvwvueewee ~ GROUT MIX DESIGN p> GENERAL: * Normally only neat cement grouts are used. * Logistics of supplying fillers ie. sand, outweigh the cost of using cement only. + Pipeline Supports do not require a high grade grout specification. * Pipeline Protection and Weight Coating requires a controlled den- sity of the grout. * Structural grouting on platforms demands strict quality control to achieve specified compressive strengths. * Ordinary Portland Cement (OP.C.)isnormally used for mostappli- cations (special cements may be considered to meet specific project requirements). * Through over 26 years experience the use of seawater and cement has been used to achieve good quality grout. This has been success- fal and without any failure or inherent problems. > TYPICAL MIX DESIGNS: APPLICATION Ea Pipeline protection ‘Weight coating DENSITY Lbs,/US.Gal Subject to Recomendation ‘The normal method of achieving a quick test of the mixed grout material prior to pumping is, ‘by use of a mud balance which produces a result in SPECIFIC GRAVITY.