5-45RFE 5 Speed

68RFE HD 5 Speed

45RFE - RWD/4WD
FULLY ELECTRONIC - 4 SPEED

D
Deluxe Kit----------------------------------- 008
Compliance Kit------------------------- 007
Master Kit -------------------------------- 006
Less Steel Kit--------------------------- 004
Overhaul Kit ----------------------------- 002
Bushing Kit ------------------------------ 030
Washer Kit -------------------------------- 200
Bearing Kit ------------------------------- 201
Technical Manual ------------------ 400
Pump Part---------------------------------- 507
Valve Body Parts -------------------- 741
Case Parts ------------------------------- 761
Note: Not all items are available for
all transmissions

340

72

2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were
inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.

45RFE - RWD/4WD
FULLY ELECTRONIC - 4 SPEED

5 SPEED 5-45RFE
5 Speed 68RFE HD

72
341

45RFE, 68RFE

5-45RFE 5 Speed
68RFE HD 5 Speed

45RFE - RWD/4WD
FULLY ELECTRONIC - 4 SPEED
Grand Cherokee 4.7L V8 - 45RFE
Durango - 45RFE
Jeep - 5-45RFE
Ram 68RFE HD

72010A
2wd

ill.

72010B
4wd

99-Up
00-Up
04-Up
07-Up

Cooler Return Filter

72013A
DESCRIPTION

45RFE Case

QTY.

YEAR

PART NO.

REFERENCE NO.

99-Up
07-Up

72008
72008C

K8700-R
N/A

72007
72007C

CK8700-R
N/A

DELUXE KITS (SUPER KITS)

008D 45RFE, 5-45RFE w/ Pistons.......................................................................................
008D 68RFE w/ Pistons......................................................................................................

1
1

COMPLIANCE KITS (CALIFORNIA KITS)

007D 45RFE, 5-45RFE w/ Pistons.......................................................................................
007D 68RFE w/ Pistons......................................................................................................

1
1

99-Up
07-Up

MASTER OVERHAUL KITS (WITH STEELS)

006D 45RFE, 5-45RFE w/ Pistons.......................................................................................
006D 68RFE w/ Pistons......................................................................................................

1
1

99-Up
07-Up

72006
72006C

K8700
N/A

1
1

99-Up
07-Up

72004
72004C

K8700-LS
N/A

LESS STEEL KITS

004D 45RFE, 5-45RFE w/ Pistons.......................................................................................
004D 68RFE w/ Pistons......................................................................................................

OVERHAUL KITS (W/ RINGS & SEALS)

002D 45RFE, 5-45RFE w/ Pistons.......................................................................................
002D 45RFE, 5-45RFE w/o Pistons.....................................................................................
002D 68RFE.......................................................................................................................

1
1
1

99-Up
99-Up
07-Up

72002
72002A
72002C

N/A
K87900
N/A

1
1

99-Up
99-Up

72011A
72011B

FK87700A
FK87700

1
1
1
1
1

99-Up
99-Up
99-Up
99-03
04-Up

72010A
72010B
72013A
72016
72016A

87700A
87700
87702
87713
87713B

1
1
1
1
1
1
2
1
1
1
1
1

99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up

72030
72036
72037
72041
72041A
72047
72050
72053
72055
72058
72061
72061A

K87901
87002
87003
87006
87007
87005
87008
87009
87004
87010
87011
87012

FILTER KITS
011I
011I

Filter Kit, 2wd.............................................................................................................

Filter Kit, 4wd.............................................................................................................

FILTERS

010
010I
013I
016I
016I

Filter, 2wd..................................................................................................................
Filter, 4wd..................................................................................................................
Cooler Return, Spin on Type.......................................................................................
Solenoid Screen (Used w/ Black Connector Solenoid) (Exc 68RFE).............................
Solenoid Screen (Used w/ White Connector Solenoid) (All).........................................

BUSHINGS

030D
036A
037A
041F
041F
047F
050G
053G
055E
058D
061H
061H

342

Bushing Kit (Exc 68RFE)............................................................................................

Reaction Support (Front) (Exc 68RFE)........................................................................
Reaction Support (Rear).............................................................................................
Overdrive Shaft (Front)...............................................................................................
Overdrive Shaft (Rear)................................................................................................
Input Shaft.................................................................................................................
Front Ring Gear..........................................................................................................
Reaction Carrier / Sun Gear........................................................................................
Input Clutch Hub........................................................................................................
Output Shaft...............................................................................................................
Low/ Reverse Retainer (Front)....................................................................................
Low/ Reverse Retainer (Rear).....................................................................................

45RFE - RWD/4WD
FULLY ELECTRONIC - 4 SPEED
ill.

5 SPEED 5-45RFE
5 Speed 68RFE HD

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

1
1
1
1
1

99-Up
07-Up
99-Up
07-Up
99-Up

72070
72070C
36074B
72074C
72074

87202
N/A
16695C
N/A
87205

4
4
3
4
4
2
2
6
6

99-Up
07-Up
99-Up
99-Up
07-Up
99-Up
99-Up
99-Up
07-Up

72100A
72100C
72101A
72102A
72102C
72104A
72110A
72114A
72114C

87102
N/A
87108
87100
N/A
87106
87104
87110
N/A

4
4
3
4
4
2
1
6
6

99-Up
07-Up
99-Up
99-Up
07-Up
99-Up
99-Up
99-Up
07-Up

72120A
72120C
72121A
72122A
72122C
72124A
72122A
72134A
72134C

87103
N/A
87109
87101
N/A
87107
87101
87111
N/A

METAL CLAD SEALS

070A
070A
074
074
074

Front (Exc 68RFE)......................................................................................................

Front (68RFE)............................................................................................................
Rear (Exc 68RFE).......................................................................................................
Rear (68RFE).............................................................................................................
Adapter (4wd)............................................................................................................

FRICTION PLATES

100B
100B
101C
102B
102B
104G
110F
114H
114H

Overdrive (Exc 68RFE)...............................................................................................

Overdrive (68RFE)......................................................................................................
4th Clutch (All)...........................................................................................................
Underdrive (Exc 68RFE).............................................................................................
Underdrive (68RFE)....................................................................................................
2nd Clutch (All)..........................................................................................................
Reverse Input (All)....................................................................................................
Low/ Reverse (Exc 68RFE).........................................................................................
Low/ Reverse (68RFE)...............................................................................................

STEEL PLATES
120B
120B
121C
122B
122B
124G
130F
134H
134H

Overdrive (Exc 68RFE)...............................................................................................

Overdrive (68RFE)......................................................................................................
4th Clutch (All)...........................................................................................................
Underdrive (Exc 68RFE).............................................................................................
Underdrive (68RFE)....................................................................................................
2nd Clutch (All)..........................................................................................................
Reverse Input (All).....................................................................................................
Low/ Reverse (Exc 68RFE).........................................................................................
Low/ Reverse (68RFE)...............................................................................................

45RFE, 68RFE

PRESSURE PLATES

Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured

140B
140B
141C
142B
142B
144G
150F
154H
154H

Overdrive (Exc 68RFE)...............................................................................................

Overdrive (68RFE)......................................................................................................
4th Clutch (All)...........................................................................................................
Underdrive (.300") (All)..............................................................................................
Underdrive (.275") (All)..............................................................................................
2nd Clutch (All)..........................................................................................................
Reverse (All)..............................................................................................................
Low/ Reverse (Exc 68RFE).........................................................................................
Low/ Reverse (68RFE)...............................................................................................

1
1
1
1
1
1
1
1
1

99-Up
07-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
07-Up

72140
72140C
72141
72142
72142A
72144
72150
72154
72154C

87563
N/A
87567
87564
87564B
87566
87562
87565
N/A

VALVE BODY RECALIBRATION KITS

165D Shift Kit 45RFE, 5-45RFE (Transgo).....................................................................
165D Reprogramming Kit, 45RFE, 5-45RFE (Transgo)...................................................

1
1

99-Up
99-Up

T72165
T72169

K87908
45RFE-HD2

99-Up

72175

K87300

1
1
1
1
1
1

99-Up
99-Up
99-Up
99-Up
99-Up
99-Up

72200
72211
72232
72220
72231
72235

K87400
N/A
N/A
N/A
N/A
N/A

SEALING RINGS
175D Sealing Ring Kit (All)..................................................................................................

THRUST WASHERS

200D
211E
232B
220F
234F
235G

Washer Kit (Exc 68RFE).............................................................................................

Input Drum to Stator (#1)..........................................................................................
Input Housing to Underdrive Hub (#2).......................................................................
Underdrive Hub to Overdrive (#3)..............................................................................
Overdrive Hub Rear (#4)...........................................................................................
Reverse Hub Rear Selective (#5)...............................................................................

343

5-45RFE 5 Speed
68RFE HD 5 Speed
ill.

45RFE - RWD/4WD
FULLY ELECTRONIC - 4 SPEED

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

1
1
1
1

99-Up
99-Up
99-Up
99-Up

72300F
72311
72311A
72379A

13716F
13559
13560
13548

1
1

99-Up
99-Up

72400A
72400B

87Y01
N/A

99-Up
99-03
04-Up
99-Up
99-Up
99-Up
99-Up

72415
72420
72420A
72424
72436
72436
72448

20A-419
31A-103
31A-103B
N/A
20A-420
20A-420
87890

GASKETS & O-RINGS

300I
311A
311A
379I

Gasket, Pan (Fiber) (All).............................................................................................

Seal, Pump Cover (Outer) (All)...................................................................................
Seal, Pump Cover (Inner) (Exc 68RFE).......................................................................
Seal, Filter to Oil Pump (All)........................................................................................

TECHNICAL MANUALS
400D Tech Manual (45RFE).................................................................................................
400D Tech Manual, ATRA Rebuild Procedures......................................................................

ELECTRICAL COMPONENTS

415
420I
420I
424
436I
438I
448

Sensor, Governor Pressure (Transducer) (4 Pins, 2 In Each Row) (All)........................

Solenoid Block (incl EPC) Black Connector (Exc 68RFE).............................................
Solenoid Block (incl EPC) White Connector (All).........................................................
Repair Kit, Solenoid....................................................................................................
Sensor, Input Speed (TSS) (All)..................................................................................
Sensor, Output Speed (VSS) (All)...............................................................................
Solenoid Bracket (TRS Cam Plate) (All)......................................................................

1
1
1
1
1
1
1

HARD PARTS

Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured

PUMPS

500A
500A
507D
519A
530A

Pump (Exc 68RFE).....................................................................................................

Pump (Exc 68RFE).....................................................................................................
Valve, Anti Drain Input (Exc 68RFE)............................................................................
Pump Cover Plate (Exc 68RFE)..................................................................................
Pump Gears (3 Piece) (Exc 68RFE)............................................................................

1
1
1
1
1

99-02
03-Up
99-Up
99-Up
99-Up

72500
72500A
72507
72519
72530

87920
87920A
87925
87919
K87201

1
1
1
1
1
1
1
1
1
1
1
1
1

99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up

72554
72557
D72558
72561K
72562K
725641K
72567K
72568K
72570
72571
72574
72576
72577

87943
87957
87949A
N/A
N/A
N/A
N/A
N/A
87947
87946
87940
87948
K87960

1
1
1
1
1
1

99-Up
99-Up
99-Up
99-Up
99-Up
99-Up

72582
72582A
72584
72586
72592
72596

87951
N/A
87956
87966
87952
87968

72612
72616

87958
87967

DRUMS & CLUTCH HUBS

554E
557H
558C
561
562
564
567
568
570F
571F
574E
576F
577D

Retainer, Input Clutch (Exc 68RFE).............................................................................

Drum, Low/ Reverse..................................................................................................
Drum, 2-4 Housing....................................................................................................
Piston Kit, Overdrive / Reverse (Exc 68RFE)................................................................
Piston Kit, 2nd Clutch (Exc 68RFE).............................................................................
Piston Kit, Underdrive.................................................................................................
Piston Kit, Low/ Reverse............................................................................................
Piston Kit, 4th Clutch..................................................................................................
Clutch Hub, Overdrive (Hollow Shaft) (Exc 68RFE)......................................................
Clutch Hub, Underdrive (Solid Shaft) (Exc 68RFE)......................................................
Clutch Hub, Input.......................................................................................................
Clutch Hub, Reverse...................................................................................................
Clutch Hub, Low/ Reverse..........................................................................................

PLANETS

582D
582D
584D
586G
592D
596G

Planet, Input/Output Shaft (.400" Spline) (Exc 68RFE).................................................

Planet, Input/Output Shaft (.500" Spline) (Exc 68RFE).................................................
Planet, Reverse (Exc 68RFE)......................................................................................
Planet, Reaction (Exc 68RFE).....................................................................................
Ring Gear, Input (Exc 68RFE).....................................................................................
Ring Gear, Reaction (Exc 68RFE)................................................................................

SUN GEARS, SHELLS & SUPPORTS

612D Sun Gear, Input (Exc 68RFE)......................................................................................
616G Sun Gear, Reaction (Exc 68RFE).................................................................................

344

1
1

99-Up
99-Up

45RFE - RWD/4WD
FULLY ELECTRONIC - 4 SPEED
ill.

5 SPEED 5-45RFE
5 Speed 68RFE HD

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

1
1
1
1

07-Up
99-Up
99-Up
99-Up

72642C
72642A
72642K
72664

N/A
K87960
K87960
N/A

1
1

99-Up
99-Up

72670
72678

N/A
N/A

1
1
1
1
1
1

99-Up
99-Up
99-Up
99-Up
99-Up
99-Up

72740-1
92741-2K
92741-2AK
72741E-3
72741L-3
92741H-1

P87990
K72978
K72978S
K87836
K87837
72978V

1
1
1
1
1
1
1
1

99-Up
07-Up
99-Up
99-Up
99-Up
07-Up
99-Up
99-Up

72760
72760C
72760A
72765
72770
72770C
72770A
72770B

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
07-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up

72852
92937
92946B
72929
S72929
72961A
72962A
72962C
72964
72964A
72967A
72971
72977
72978

87950
72985
72706B
N/A
87834
87941
87532
N/A
87530
87531
87534
87945
87955
87953

SPRAGS

642H
642H
642H
664H

Low Sprag (68RFE)....................................................................................................

Low Roller Clutch (Exc 68RFE)...................................................................................
Assembly, Low Roller Clutch (Exc 68RFE)..................................................................
Inner Cam, Low Roller Clutch (Exc 68RFE).................................................................

SHAFTS
670E
678

Input Shaft (Exc 68RFE).............................................................................................

Output Shaft, 2wd (Exc 68RFE)..................................................................................

VALVE BODIES

740I
741D
741D
741D
741D
741D

Valve Body (Premium) (Exc 68RFE)............................................................................

Plug, Switch Valve End (Exc 68RFE)...........................................................................
Plug, Switch Valve End (Oversized) (requires T-92835-RM) (Exc 68RFE)....................
Spring, TCC Accumulator (Bag of 5) (Exc 68RFE).......................................................
Spring, TCC Limit (Bag of 5) (Exc 68RFE)..................................................................
Valve, Solenoid Switch (Oversized) (requires T-F-92835-TL & T-VB-Fix) (Exc 68RFE)..

CASES & HOUSINGS

760I
760I
760I
765I
770I
770I
770I
770I

Case 2wd (Exc 68RFE)..............................................................................................

Case 2wd (68RFE).....................................................................................................
Case 4wd (All)...........................................................................................................
Pan (All).....................................................................................................................
Extension Housing, 2wd (Exc 68RFE).........................................................................
Extension Housing, 2wd (68RFE)...............................................................................
Extension Housing, 4wd (4.100" Overall Height) (All)..................................................
Extension Housing, 4wd (5.750" Overall Height) (All)..................................................

45RFE, 68RFE

MISCELLANEOUS COMPONENTS

852
937
946
929I
929I
961E
962C
962C
964E
964E
967H
971H
977
978

Spring, Piston Retainer 2nd Clutch (All)...................................................................... 1

Piston, Accumulator (Aluminum) (All)........................................................................ 5
Spring, Accumulator (Inner/Outer Spring Combo) (All)................................................ 1-4
Plate, Accumulator Cover (OE style) (All).................................................................... 1
Plate, Accumulator Cover (requires T-44892-TL) (All)................................................. 1
Piston, Overdrive/Reverse (All)................................................................................... 1
Piston, 2nd Clutch (Bonded) (Exc 68RFE)................................................................... 1
Piston, 2nd Clutch (Bonded) (68RFE)......................................................................... 1
Piston, Underdrive (Bonded) (All)............................................................................... 1
Retainer, Underdrive (Bonded) (All)............................................................................. 1
Piston, Low/ Reverse (Bonded) (All)........................................................................... 1
Belleville Spring, Overdrive Piston Return (All)............................................................. 1
Belleville Spring, Low/ Reverse Piston Return (Fits Bonded Piston Design) (All)........... 1
Spring, Piston Retainer, 4th (All)................................................................................. 1

NOTES

345