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SAIC-J - 6022 - Rev 0 PDF
SAIC-J - 6022 - Rev 0 PDF
SAIC NUMBER
SAIC-J-6022
PROJECT TITLE
WBS / BI / JO NUMBER
EQUIPMENT ID NUMBER(S)
EQUIPMENT DESCRIPTION
REV. NO.
DATE APPROVED
1-Oct-05
QR NUMBER
INST
CONTRACTOR / SUBCONTRACTOR
EQPT CODE
SYSTEM ID.
PLANT NO.
MH's SPENT
TRAVEL TIME
ITEM
No.
A.
ACCEPTANCE CRITERIA
REFERENCE
34-SAMSS-831
Sec 8.1.1
A2
34-SAMSS-831
Sec 8.1.1
A3
A4
34-SAMSS-831
Sec 8.1.1
34-SAMSS-831
Sec 8.1.1
A1
A5
A6
A7
34-SAMSS-831
Sec 8.1.1
A8
34-SAMSS-831
Sec 8.1.1
A9
34-SAMSS-831
Sec 8.1.1
A10
A11
A12
A13
Page 1 of 13
34-SAMSS-831,
Sec. 8.1.1
34-SAMSS-831,
Sec. 8.1.1
34-SAMSS-831,
Sec. 8.1.1
34-SAMSS-831,
Sec. 8.1.1
PASS
FAIL
N/A
RE-INSP DATE
ITEM
No.
SAIC NUMBER
SAIC-J-6022
WBS / BI / JO NUMBER
ACCEPTANCE CRITERIA
REFERENCE
A14
34-SAMSS-831,
Sec. 8.1.1
A15
34-SAMSS-831,
Sec. 8.1.2
A16
Level Gauge Glasses Refer to Library Drawing DB-950046 (Attachment6) for typical liquid level gauge glasses installations. Weld pad type level
gauges are acceptable for lube oil tanks. Refer to SATIP-J-300-01 for
different types of installations
34-SAMSS-831,
Sec. 8.1.1.2
A17
Orifice Runs, Venturi Tubes and Flow Nozzles The minimum required
lengths of straight and unobstructed pipe upstream and downstream of
the primary element shall be based on a beta ratio of 0.7, and be in
accordance with Standard Drawing AA-036197(Attachment -7)
34-SAMSS-831,
Sec. 8.1.1.3
B.
B1
NEC Article
505.16 (A)(1)
B2
NEC Article
505.16 (A)(2)
B3
NEC Article
505.16 (B)(1)
B4
NEC Article
505.16 (B)(2)
B5
NEC Article
505.16 (B)(3)
Page 2 of 13
DATE APPROVED
1-Oct-05
QR NUMBER
INST
CONTRACTOR / SUBCONTRACTOR
PASS
FAIL
N/A
RE-INSP DATE
SAIC NUMBER
SAIC-J-6022
WBS / BI / JO NUMBER
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
B6
NEC Article
505.16 (B)(4)
B7
34-SAMSS-831,
Sec. 5.3.2
B8
The field junction box, in a Class I, Zone 2 location and in nonhazardous areas, shall be a single door NEMA Type 4X or IEC 60529
Type IP 66 box. The box construction shall meet the following
requirements: 7.2.1 Type 316 stainless steel body, door and hardware.
7.2.2 Continuously welded seams, finished smooth.
7.2.3 Continuous stainless steel hinge with removable pin.
7.2.4 Stainless steel captive clamps.
7.2.5 Data/Print pocket on inside of door.
7.2.6 External mounting brackets.
7.2.7 Collar studs for mounting inside panel.
7.2.8 Ground stud for terminating A/C safety ground wire.
7.2.9 Painted steel panel (back-pan); in 'severe corrosive environments'
a stainless-steel panel shall be used.
SAES-J-902,
Sec. 7.2
B9
SAES-J-902,
Sec. 7.4
B10
SAES-J-902,
Sec. 7.4
B11
All piping, tubing and valves shall be adequately supported and fastened
in a manner which facilitates replacement, and prevents vibration. Refer
to Drawing AB-036521 for valve bracing. Attachment 2)
01-SAMSS-017,
Sec. 5.1.4
B12
01-SAMSS-017,
Sec. 5.1.3
B13
All piping, tubing and valves shall be adequately supported and fastened
in a manner which facilitates replacement, and prevents vibration. Refer
to Drawing AB-036521 for valve bracing. (Attachment 2)
01-SAMSS-017,
Sec. 5.1.4
B14
01-SAMSS-017,
Sec. 5.1.8
B15
All piping systems shall be provided with vent valves at high points and
drain valves at low points. Horizontal runs in pressure piping shall slope 01-SAMSS-017,
gradually towards drain points. The minimum slope of drain lines shall be
Sec. 5.1.9
1:50.
Page 3 of 13
DATE APPROVED
1-Oct-05
QR NUMBER
INST
CONTRACTOR / SUBCONTRACTOR
PASS
FAIL
N/A
RE-INSP DATE
ITEM
No.
SAIC NUMBER
SAIC-J-6022
WBS / BI / JO NUMBER
ACCEPTANCE CRITERIA
REFERENCE
B16
B17
C.
01-SAMSS-017,
Sec. 5.1.10
C1
NEC Article
501.3(B)
C2
NEC Article
110.26
C3
Depth of Working Space. The depth of the working space in the direction
of live parts shall not be less than that specified in Table 110.26(A)(1)
(Attachment 2) unless the requirements of110.26(A)(1)(a), (b), or (c) are
met. (a) Dead-Front Assemblies where all connections and all renewable
or adjustable parts, are accessible. (b) Low Voltage. By special
permission, smaller working spaces shall be permitted where all uninsulated parts operate at not greater than 30 volts rms, 42 volts peak, or
60 volts dc.
(c) Existing Buildings. In existing buildings where electrical equipment is
being replaced,
NEC Article
110.26(A)(1)
C4
34-SAMSS-831,
Sec. 9.2.2.2
C5
C6
C7
Page 4 of 13
34-SAMSS-831,
Sec. 7.1.1
34-SAMSS-831,
Sec. 7.1.1
DATE APPROVED
1-Oct-05
QR NUMBER
INST
CONTRACTOR / SUBCONTRACTOR
PASS
FAIL
N/A
RE-INSP DATE
ITEM
No.
SAIC NUMBER
SAIC-J-6022
WBS / BI / JO NUMBER
ACCEPTANCE CRITERIA
REFERENCE
C8
C9
34-SAMSS-831,
Sec. 8.2.1
C10
34-SAMSS-831,
Sec. 8.3
C11
34-SAMSS-831,
Sec. 8.3
C12
C13
C14
The new transmitters and digital valve controllers have very small
connection heads compared to previous models. Therefore, a conduit
SAES-J-902 Sec
outlet box is being mandated within 18" of the device to allow for a spare
8.3
loop of cable. This can potentially prevent maintenance from having to repull cable if the cable end has been damaged.
C15
C16
In new grass root projects, cable trays extending between the process
area and the control room or process interface building, or trays installed
SAES-J-902 Sec
beneath raised computer floors, in control rooms or PIB shall be sized for
9.6
a minimum of 20% spare space for future expansions. This spare
capacity is in addition to the installed 20% spare cabling.
D.
SAES-J-902 Sec
8.4
D1
D2
Primary and backup data link cables shall preferentially enter cabinets or
SAES-J-902 Sec
consoles from opposite sides. Data link cables shall not be routed in the
12.3.2
same conduit, duct, or tray with other instrument cables.
D3
Page 5 of 13
DATE APPROVED
1-Oct-05
QR NUMBER
INST
CONTRACTOR / SUBCONTRACTOR
PASS
FAIL
N/A
RE-INSP DATE
ITEM
No.
D4
D5
SAIC NUMBER
SAIC-J-6022
WBS / BI / JO NUMBER
ACCEPTANCE CRITERIA
REFERENCE
D6
D7
SAES-J-902 Sec
14.2.3
D8
SAES-J-902 Sec
14.2.5
D9
SAES-J-902 Sec
14.2.6
D10
When entering terminal equipment (e.g., motor control center) and the
spacing listed in tables 3, 4, or 5 cannot be maintained, parallel runs
shall not exceed 5 ft in the overall run.
SAES-J-902 Sec
14.2.7
D11
SAES-J-902 Sec
14.2.8
D12
D13
The marshalling cabinets, from the front surface to the surface of rear
terminal blocks, shall not be more than 46 cm (18 inches) deep to
provide for safe access. The preferred design is to divide a 76 cm (30
inch) deep cabinet into 38 cm (15 inch) sections with front and rear
access.
34-SAMSS-820,
Sec.6.3.10
D14
34-SAMSS-820,
Sec.6.3.11
D15
34-SAMSS-820,
Sec.6.3.12
REFERENCE DOCUMENTS:
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), July 1993
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
3. SAES-J-902, Electrical Systems for Instrumentation, 31 July 2004
4. 34-SAMSS-831, Instrumentation for Packaged Units, 29 September, 2004
5. 34-SAMSS-820, Instrumentation Control Cabinets- indoor, 29 May 2002
6. 01-SAMSS-017, Auxiliary Piping For Mechanical Equipment, 30 November, 1998
7. NEC 2002- National Electric Code 2002
Page 6 of 13
DATE APPROVED
1-Oct-05
QR NUMBER
INST
CONTRACTOR / SUBCONTRACTOR
PASS
FAIL
N/A
RE-INSP DATE
SAIC-J-6022
PROJECT TITLE
ITEM
No.
DATE APPROVED
WBS / BI / JO NUMBER
ACCEPTANCE CRITERIA
REFERENCE
1-Oct-05
QR NUMBER
INST
CONTRACTOR / SUBCONTRACTOR
PASS
FAIL
N/A
RE-INSP DATE
ATTACHMENTS:
1. Attachment 1 Minimum distance in mm between top of one tray and the bottom of the tray above- Table 3
2. Attachment 2 -Work space requirements Minimum distance in mm
3. Attachment 3 -Electrical Equipment Temperature class NEC table 500.8(B)
4. Attachment 4 - Valve bracings std DWG AB-036521 sht 1 rev 08
5. Attachment 5 -- Details of heavy welding boss for threaded connections to vessels.
6. Attachment 6 -- Liquid level gauge glasses, instrument piping details lib. Dwg DB950046
7. Attachment 7 -- Straight pipe requirements for Orifice , Venturi and flow nozzles Std. Dwg AA-036197
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
indicates compliance with appropriate standards or performance in a specified manner.
5. Remarks - (Does not apply for Custom engineered Package units but only for pre-engineered, pre-assembled and
pre- wired skid mounted packaged units)
Contractor / Third-Party
Saudi Aramco
Construction Representative*
PMT Representative
T&I Witnessed
QC Record Reviewed
Work Verified
T&I Witnessed
QC Record Reviewed
Work Verified
T&I Witnessed
QC Record Reviewed
Work Verified
PID Representative
QC Inspector
Performed Inspection
QC Supervisor
Name, Organization,
Initials and Date:
Y = YES
Page 7 of 13
N = NO F = FAILED
SAIC NUMBER
DATE APPROVED
SAIC-J-6022
1-Oct-05
Attachment 1 -- Minimum distance in mm between top of one tray and the bottom of the tray above- Table 3
Page 8 of 13
QR NUMBER
INST
SAIC NUMBER
SAIC-J-6022
DATE APPROVED
1-Oct-05
Page 9 of 13
QR NUMBER
INST
SAIC NUMBER
SAIC-J-6022
Page 10 of 13
DATE APPROVED
1-Oct-05
QR NUMBER
INST
SAIC NUMBER
SAIC-J-6022
DATE APPROVED
1-Oct-05
QR NUMBER
INST
Page 11 of 13
SAIC NUMBER
SAIC-J-6022
DATE APPROVED
1-Oct-05
QR NUMBER
INST
Attachment 6 -- Liquid level guage glasses, instrument piping details lib. Dwg DB950046
Page 12 of 13
SAIC NUMBER
SAIC-J-6022
DATE APPROVED
1-Oct-05
QR NUMBER
INST
Attachment 7 -- Straight pipe requirements for Orifice , Venturi and flow nozzles Std. Dwg AA-
Page 13 of 13